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Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
ENVIRONMENTAL
HEALTH AND SAFETY MANUAL
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
Table of Contents
1.0. INTRODUCTION
5.0 LEADERSHIP
6.0 PLANNING
7.0 SUPPORT
8.0 OPERATION
10. IMPROVEMENT
GENERAL (DETAILED)
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
Mr. Mazhar
Reviewed by : (QA Manager) Signature:_______________
Mrs.Shahnaz Mukhtar
Reviewed (Plant Manager)
by: Signature:
________________
Dr.Shafaq
Document controller & Pharm-D, MBA, Regulatory Affairs certification from
author DHA,UAE
Executive Winthrox Laboratories Pvt Ltd
1. INTRODUCTION
Winthrox Laboratories Pvt. has developed and implemented an Environmental Health and Safety
Management System (EHS) that uses ISO 45001 and ISO 14001 as a framework for our
organization to document and improve our operational practices in order to prevent work-related
injury and ill-health and environmental impact. Certification and/or compliance with ISO 45001 and
ISO 14001 help our organization to achieve its intended outcomes and demonstrate that our
Environmental health and safety management system is effective. Winthrox Laboratories
organization’s management system documents help translate our corporate intentions to prevent
incidents into a systematic and ongoing set of processes that are supported by the use of appropriate
methods and tools, that can reinforce our commitment to proactively improving our performance.
The Figure below illustrates our methodology for the development of our Environmental health and
safety management system, which uses the plan, do, check and act cycle to implement the process
approach that delivers management system objectives, stakeholder requirements and worker safety.
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
PLAN
Take actions to
Operation
continually Implement the
improve, processes as
including acting Leadership and Worker planned to
on findings of Participation including worker
incidents, participation,
addressing non hazard
ACT DO
conformances identification and
and audit emergency
findings. CHECK
preparedness
The goals of our health and safety management system are to provide guidance for the development
of a framework where injuries, property damage, and other loss causing incidents are mitigated. The
stated goals of our environmental health and safety management system are:
The scope of this document describes our environmental health and safety management system,
delineates authorities, interrelationships, and responsibilities of process owners and personnel that
operate within the management system and the sequence and interaction of our processes.
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
References
In addition to ISO 45001, ISO 14001
Document Review
This manual or parts of it shall be revised on an annual basis or as necessary to reflect changes in
operations or regulatory requirements.
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
2. COMMITMENT TO ENVIRONMENTAL HEALTH AND SAFETY
1. We committed to meet all applicable national / international standards & regulations of EHS.
3. WINTHROX LABORATORIES PVT. LTD establishes, maintain and ensure the EHS
management system by setting goals in production, analysis, distribution of medicine so as to
safeguards environmental health & safety of its employees, consumers, contractors & concerned
interested parties.
____________________________
Approved by: CEO
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
5.0. Conclusion:
This policy ensures that concrete objective and actions of environmental and resource
protection are implemented in all division of the company focusing on avoiding and reducing
environmental damage.
6.0. References :
S. No. Description
6.1 45001
6.2 14001
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
3.1 Abbreviation:
3.2 Definition:
1. Acceptable risk: risk that has been reduced to a level that can be tolerated by Winthrox
Laboratories Pvt. Ltd having regard to legal obligations and the company’s Environmental
Health and Safety Policy.
2. Audit: Systematic, independent and documented process for obtaining ‘audit evidence’
and evaluating it objectively to determine the extent to which ‘audit criteria’ are fulfilled.
3. Continual improvement: year on year improvements in both Winthrox Laboratories
Pvt. Ltd’s environmental health and safety performance and the Environmental Health and
Safety System.
4. Corrective action: action to eliminate the cause of a nonconformity or other undesirable
situation.
5. Document: hard copy or electronic information in written, diagrammatic or pictorial
form.
6. Hazard: source, situation or act with a potential for harm in terms of injury or ill health.
7. Hazard identification: the process of recognizing that a hazard exists and defining its
characteristics.
8. Ill health: identifiable, adverse physical or mental condition arising from and/or made
worse by a work activity and/or work-related situation.
9. Incident: work-related event in which an injury or ill health or fatality occurred or could
have occurred.
Note 1: An accident is an incident which has given rise to injury, ill health, or fatality.
Note 2: An incident where no injury, ill health or fatality occurred is referred to as a near
miss.
Note 3: A dangerous occurrence is a particular type of near miss.
Note 4: An emergency situation is a particular type of incident.
10. Interested party: person or group outside the workplace concerned with or affected by
the EHS performance of the company.
11. Nonconformity: non-fulfillment of a requirement.
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
12. Environmental health and safety (EHS): conditions and factors that affect, or could
affect, the health and safety of employees or other workers (including temporary workers
and contractor personnel), visitors or any other person in the workplace.
13. EHS management system: part of an organization’s management system used to
develop and implement its EHS policy and manage its EHS risks.
14. EHS objective: EHS goal, in terms of EHS performance set annually by Winthrox
Laboratories Pvt. Ltd in order to achieve one of its Environmental Health and Safety Policy
commitments.
15. EHS performance: measurable results of Winthrox Laboratories Pvt. Ltd’s management
of its EHS risks.
16. EHS policy: overall intentions and direction of the company related to EHS performance
as expressed by the Board of Directors
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
4.0 Context of the Winthrox Laboratories Pvt. Ltd
4.1 Understanding the Winthrox Laboratories Pvt. Ltd and Its Context
Winthrox Laboratories Pvt. Ltd contexts related to internal & external issues that are relevant
and can affect its ability to achieve intended results of the EHSMS are identified and
documented by the respective departments with proposed actions. Information about these
external and internal issues are regularly monitored and reviewed.
Moral – Winthrox Laboratories Pvt. Ltd believes in the Principle of ‘All workers have a right to
work in places where risks to their health and safety and adverse environmental impact are
properly controlled. Environmental Health and safety is about stopping workers getting hurt at
work or ill through work and impact of environment/ economic losses.’
Legal – There is a wealth of health and safety legislation and codes of practice covering work
both within offices and manufacturing sites. Without a formal system in place it is difficult for
Winthrox Laboratories Pvt. Ltd s to ensure that they understand and meet all their legal
obligations.
Financial – In many cases there is often no conflict between what is good for business and what
is good for health and safety management. Improved health and safety performance leads to
increased productivity, reduced insurance premiums, improved morale and increases the
company’s chances of winning new business.
Winthrox Laboratories Pvt. Ltd determines the external and internal issues that are relevant to its
purpose and strategic direction and that affect its ability to achieve the intended results of the
EHSMS. Consideration is given to the:
The interested parties for Winthrox Laboratories Pvt. Ltd include Clients, vendor/Service
Providers, Employees, Management, Government (DRAP)/Regulatory bodies. The needs and
expectations of interested parties are identified and taken care by the departments. Management
of Winthrox Laboratories Pvt. Ltd is always committed to fulfill the needs and expectations of all
interested parties. All workers have an expectation that neither their health nor their safety will
be at risk as a result of their employment with Winthrox Laboratories Pvt. Ltd. The main needs
and expectations of the interested parties are given below.
The scope of this Environmental Health & Safety System covers all work related to Winthrox
Laboratories Pvt. Ltd and any associated administration and any Winthrox Laboratories Pvt. Ltd
activities on site. Scope of the Environmental Health and Safety Management System is as
follows:
This Policy is applicable in the entire Winthrox Laboratories Pvt. Ltd all operation and distribution
operation. It is the aim of Winthrox Laboratories Pvt. Ltd to have a seamless environmental health and
safety, environment that takes into account economic and ecological considerations in equal measure.
4.4. Environmental Health and Safety Management System and its Processes
Winthrox Laboratories Pvt. Ltd EHS System has been based on the format of the new
International Standard ISO 45001 and ISO 14001. Processes for Winthrox Laboratories Pvt. Ltd
with inputs, outputs and sequences .Processes include:
i) Trading of items (Procurement from Agents)
ii) Repair & refurbishment of static & rotating equipment at Workshop
iii) IT work (Maintenance of systems & support of software and hardware for departments)
iv) HR & Administration ( Recruitments & Recording employee attendance, Leaves, Plan for
training and renewal of licenses)
Necessary resources for the processes are provided by the management through HR and their
responsibilities & authorities are defined and documented. Risks and opportunities for each
process are determined and necessary actions are planned to enhance desirable effects and
eliminate/reduce undesired effects. Consists of the following levels of documented information:
1. Policies: Policies are documents that demonstrate the overall commitment to improving
quality/EHS performance and are authorized by the Management Team.
2. System procedures: High-level procedures that define the activities that are to be
fulfilled to ensure that the EHS that complies with standards.
3. Module workflows, operational procedures and work instructions. Control and
operational procedures:
4. Meet EHS requirements.
5. Provide supplementary guidance and instructions to support the intent of the EHS.
6. Ensure that the requirements of the EHS will be adequately addressed within the
organization.
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
7. Forms, registers and records are evidence to prove the EHS is operational.
5.0 Leadership
Management of Winthrox Laboratories Pvt. Ltd demonstrates its leadership & commitment with
respect to Environmental Health and Safety Management System, through:
Responsibilities and authorities are defined in Job Descriptions. These are communicated to the
relevant functions. Organization Chart for Winthrox Laboratories Pvt. Ltd showing the authority
and hierarchy of various roles.
EHS Manager
Consultation and participation of workers is carried out through the EHSMS Committee. The
following events may be used to facilitate participation:
Toolbox Meeting
1. The safety Manager will chair and take minutes of toolbox meetings.
2. The frequency of toolbox meetings is determined by the:
3. All machine operators on the site at the time of the meeting MUST attend unless excused
by the EHS/Plant Manager for an extraordinary reason.
4. The Safety Manager or his representative will record
5. Names of all attendees
6. Concerns or hazards raised regarding machine
7. Accident report
8. A brief summary of specific topics covered or instructions given
9. Completed site safety toolbox meeting records shall be held in Toolbox record.
EHSMS Meeting
1. The Environmental Health and Safety Meeting is made up of representatives from all
levels within the organization. The meeting can be a committee or it can be a full company
meeting.
2. The meetings will be minuted with action points clearly identifying responsibility with
target date for completion. The following items will be discussed:
3. Previous minutes and actions taken
4. Reviews of policies
5. Correspondence, i.e. new laws and legislative requirements
6. Objectives achieved
7. Hazards/risk
8. New equipment and new work processes (including hazards associated with new
equipment or processes)
9. Training undertaken and training for next period
10. Accidents and incidents
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
11. Upcoming and overdue events
12. Changes that affect workplace safety
13. General business Excellence
14. Environmental impact (Water, Energy consumption and waste material deposition)
If required annual nominations will be asked from employees for representatives/ Coordinators to be
elected. If more nominations are received for the positions available, an election will be held by ballot.
Trained representatives have the following duties as outlined in the responsibilities section.
6.0 Planning
6.1.1 GENERAL
1. Hazards.
2. EHS risks and other risks.
3. EHS opportunities and other opportunities.
4. Legal and other requirements
All Department heads have identified risks for individual processes and controls are developed
for all the identified risks. The risks and the issues are addressed with a view to
The control actions are implemented considering potential impact on the conformity of products
and services. Actions taken to address the risks and issues are regularly monitored by EHS
Manager & Department Heads for strict implementation. The risks, issues and the controls
thereof are maintained as Documented Information by the department heads. Opportunities for
achieving desired improvements are identified by the Department heads and implemented to the
extent possible. The results of such implementations are reviewed and achieved improvements
are assessed.
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
6.1.2 Hazard identification and assessment of risks and opportunities
The organization has established, implement and maintain a process for the on-going proactive
identification of hazards arising. The process has taken into account but not limited to:
6.1.2.2 Assessment of EHSMS Risks and Other Risks to the EHSMS Management System
1. Assess EHSMS risks from the identified hazards taking into account applicable legal
requirements and other requirements and the effectiveness of existing controls;
2. Identify and assess the risks related to the establishment, implementation, operation and
maintenance of the EHSMS management system that can occur from the issues identified in
the organization context and the needs and expectations of the interest parties.
3. The organization’s methodology and criteria for assessment of EHSMS risks is defined
with respect to scope, nature and timing, to ensure it is proactive rather than reactive and
used in a systematic way. These methodologies and criteria is maintained and retained as
documented information.
1. Determined and has access to the up to date legal requirements to which the organization
subscribes / compliance obligations related to its Hazards and EHSMS risk;
2. Determined how these legal and other requirements / compliance obligations apply to the
organization and what needs to be communicated;
3. Take these legal and other requirements / compliance obligations into account when
establishing, implementing, maintaining and continually improving its EHSMS.
4. The organization has maintained documented information of its applicable legal and
other requirements / compliance obligations and has ensure that it is updated to reflect any
changes.
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
6.1.4 Planning Action
The organization has taken into account the hierarchy of controls and outputs from the
Environmental Health And Safety when planning to take action. The organization has considered
its best practices, technological options and its financial, operational and business requirements.
Environmental Health and Safety objectives for all processes are defined and are available with
the respective department heads. These are consistent with the Environmental Health and Safety
policy and measurable. Environmental Health and Safety Objectives are defined with focus on to
maintain and improve the Environmental and to achieve continual improvement. Objectives are
monitored and communicated. Documented information of Environmental Health and Safety
Objectives are maintained. Planning for achievements of the Objectives is done covering the
action plan, resources responsibility and time period. EHS Coordinators in consultation with the
Department heads determines fulfilment of the Environmental Health and Safety objectives
periodically and puts forward the results of achievements for Management Review. While
planning how to achieve its Environmental Health and Safety objectives, the organization has
considered;
The organization has maintained and retains documented information on Environmental health
and safety objectives and planning to achieve them
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
7.0 Support
7.1 Resources
Winthrox Laboratories Pvt. Ltd has determined and provides the resources needed for the
establishment, implementation, maintenance and continual improvement of the Environmental
Health And Safety. Resources needed, which include people, infrastructure, environment,
monitoring & measuring resources are determined by the respective Department heads and
approved by the CEO. For determining the resources, capabilities and constraints of internal
resources and required competency are considered. Requirement of personnel and the
infrastructure are identified by departmental heads for effective operation and control of EHSMS
and are approved by the CEO. Personnel could be internal or through external providers.
Infrastructure includes:
Systems used for planning & recording ( such as SAP) including hardware and software
Processing and testing equipment at workshop
information and communication technology
7.2 Competence
Management ensures that the personnel performing work which affects the performance and
effectiveness of the EHS management system and its ability to fulfill its compliance obligation
are competent on the basis of education, training, skills and experience. Where necessary,
training is provided to personnel to acquire necessary competence and the effectiveness is
evaluated. Documented information is maintained as evidence of competence.
7.3 Awareness
Personnel of each department are made aware of Environmental Health and Safety policy, and
objectives for the department and their contribution to effective Environmental Health and Safety
Management System. They are also made aware of:
1. Related actual or potential EHS hazards and risk those are relevant for them.
2. The implications of not conforming to the Environmental Health and Safety management
system requirements, including not fulfilling the organization’s compliance obligations, also
includes the consequences, actual or potential, of their work activities.
3. Information and outcome of the investigation of relevant incidents.
7.4 Communication
7.4.1 Mode of internal and external communications is informed to the personnel by Department
Heads. It includes what to communicate, whom to communicate and when.
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
7.4.2 Internally communicate information relevant to the Environmental Health and Safety
management system among the various levels and functions of the organization, including
changes to the Environmental Health and Safety management system, as appropriate. Ensure its
communication process enables persons doing work under the organization’s control to
contribute to continual improvement.
7.4.3 Externally communicated information relevant to the Environmental Health and Safety
management system, as established by the organization’s communication process and as required
by its compliance obligations.
Documented information is controlled so that these are available and suitable for use. Those are
protected from improper use, loss of confidentiality, as applicable .For control of documented
information, following are ensured:
8.1.1 General
Operational planning is carried out by Individual departments of Winthrox Laboratories Pvt. Ltd
so that EHSMS requirements are met. The Planning covers:
The organization has controlled and planned the changes and reviews the consequences of
unintended changes, taking action to mitigate any adverse effects, as necessary. The organization
has ensured that outsourced processes are controlled or influenced. The type and extent of
control or influence to be applied to the process has been defined within the EHS management
system. The organization has maintained documented information to the extent necessary to have
confidence that the processes have been carried out as planned.
Elimination of hazards and reduction of risks is carried out in line with the following hierarchy
of controls:
The organization has established a process for the implementation and control of planned
changes that impact EHSMS performance.
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
1. New products, services and processes will be reviewed and changes made to the Health
& Safety System as necessary.
2. Changes to work processes, procedures, equipment, or organizational structure will be
reviewed and changes made to the Environmental Health and Safety System as necessary
3. Changes to legal and other requirements will be reviewed and changes made to the
Environmental Health & Safety System as necessary.
4. Changes in knowledge or updated information about hazards and risks will be reviewed
and changes made to the Environmental Health & Safety System as necessary.
5. Changes in technology will be reviewed and changes made to the Environmental Health
& Safety System as necessary.
Winthrox Laboratories Pvt. Ltd has controlled temporary and permanent changes to promote
EHS opportunities and to ensure they do not have an adverse impact on EHS performance. The
organization will review the consequences of unintended changes, taking action to mitigate any
adverse effects, as necessary, including addressing potential opportunities.
8.1.4 Procurement
8.1.4.1 General
Procurement of products and services is carried out in line with the requirements of the
company’s Environmental Health & Safety System. Winthrox Laboratories Pvt. Ltd has
established controls to ensure that the procurement of services conform to its EHS management
system requirements.
1.1.4.2 Contractors
Winthrox Laboratories Pvt. Ltd has established processes to identify and communicate the
hazards and to evaluate and control the EHS risks, arising from the:
Winthrox Laboratories Pvt. Ltd has established and maintained processes to ensure that the
requirements of the organization’s EHS management system are met by contractors and their
workers. These processes shall include the EHS criteria for selection of contractors. Suppliers
and Contractors are to:
1. Comply with the requirements of the EHS and participate in EHSMS promotions.
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
2. Promptly report any unsafe working conditions, faulty equipment, hazards/risks, injuries
or incidents
The organization has established, implemented and maintained the process(s) needed to prepare
for identify and respond to potential emergency situations and maintain a process to prevent or
minimize EHS risks from potential emergencies, including;
9.0 Performance evaluation
9.1.1 General
Winthrox Laboratories Pvt. Ltd has planned and implemented the monitoring, measurement,
analysis and evaluation processes needed:
1. The criteria against which the organization will evaluate its EHSMS performance;
2. The methods for monitoring, measurement, analysis and evaluation, as applicable, needed
to ensure valid results;
3. When the monitoring and measuring shall be performed;
4. When the results from monitoring and measurement shall be analyzed and evaluated and
communicated.
Winthrox Laboratories Pvt. Ltd has evaluated the performance and the effectiveness of the EHS
management system. The organization has retained appropriate documented information as
evidence of the monitoring, measurement, analysis and evaluation results. The organization has
ensured, as applicable that calibrated or verified monitoring and measurement equipment is used
and maintained, as appropriate. The organization is communicating relevant environmental
performance information both internally and externally, as identified in its communication
processes and as required by its compliance obligations. The organization has retained
appropriate documented information as evidence of the monitoring, measurement, analysis and
evaluation results.
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
Once the application of a particular requirement has been defined, the means of how compliance
to the requirement is going to be ensured is to be established by the company, in consultation
with appropriate personnel. Various means of ensuring compliance are available and include, but
are not limited to the following:
Details of the means of ensuring compliance are to be entered into the Legal and Other
Requirements.
1. Once the means of ensuring compliance has been determined, the means of how
compliance to each requirement is to be verified on a continuous basis is to be established
by the Winthrox Laboratories Pvt. Ltd, in consultation with appropriate personnel.
2. Various means of verifying compliance are available and include, but are not limited to
the following:
3. Internal auditing. (To verify compliance to the corresponding policies and/or procedures).
4. Periodic workplace inspections
5. Periodic review of records.
9.2 Internal audit
Winthrox Laboratories Pvt. Ltd conducts internal audits at planned intervals to determine the
Environmental Health and Safety Management System conforms to the planned arrangements, to
the requirements of ISO 45001 and ISO 14001 and to the Environmental Health and Safety
Management System requirements including EHS policy and objective established by the
Organization, and that it is effectively implemented and maintained.
An audit program is planned, taking into consideration the status and importance of the processes
and areas to be audited, as well as the results of previous audits. The audit criteria, scope,
frequency, consultation and methods are defined through documented procedures and relevant
records. Selection of Competent auditors and conduct of audits ensure objectivity and
impartiality of the audit process. Auditors do not audit their own work.
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
The responsibilities and requirements for planning and conducting audits, and for reporting
results and retaining documented information are defined in a documented procedure. The
management responsible for the area being audited ensures that corrections and corrective
actions are taken without undue delay to eliminate detected nonconformities and their causes and
continually improve its EHSMS performance. Follow-up activities include the verification of
actions taken and the reporting of verification results.
Top management of Winthrox Laboratories Pvt. Ltd reviews the Organization’s Environmental
Health and Safety Management System annually, to ensure its continuing suitability, adequacy,
and effectiveness. This review includes assessing opportunities for improvement and the need for
changes to the Environmental Health and Safety Management System, including the quality
policy and quality objectives.
Management Review minutes are generated as documented information and distributed to all
concerned for review and necessary actions.
10. Improvement
10.1 General
Management of Winthrox Laboratories Pvt. Ltd determines opportunities for improvements and
implements necessary actions thereof. These include:
1. Improvement in the products & services for meeting the requirements effectively and also
considering future needs and expectations.
2. Implementing corrective actions and preventive measures to eliminate or reduce
undesired effects.
3. Improving performance and effectiveness of Environmental Health and Safety
Management System.
Winthrox Laboratories Pvt. Ltd has planned, established, implemented and maintain a process to
manage incidents and nonconformities including reporting, investigating and taking action, when
an incident or a nonconformity occurs, including any arising from complaints, the organization
shall:
Corrective actions shall be appropriate to the significance of effects or potential effects of the
incidents or nonconformities encountered including environmental impact(s).
Winthrox Laboratories Pvt. Ltd has retained documented information as evidence of:
1. The nature of the incidents or nonconformities and any subsequent actions taken.
2. The results of any corrective action, including the effectiveness of the actions taken.
Winthrox Laboratories Pvt. Ltd will communicate this documented information to relevant
workers, and where they exist, workers’ representatives, and relevant interested parties.
The organization has continually improved the suitability, adequacy and effectiveness of the
EHS management system to.
Winthrox Laboratories Pvt. Ltd has ensured the participation of workers, as appropriate, in the
implementation of its continual improvement objectives. The organization has considered the
results of analysis and evaluation, and the outputs from management review, to determine if
there are needs or opportunities that shall be addressed as part of continual improvement.
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
General (Detailed)
Monitor the first aid items and ensure that the expiry is valid
Maintain the first aid register for all first aid cases
Fire Marshall Ensure the availability of first fighting equipment as per the legal
requirements
Emergency Coordinator Identify the potential emergency situations that can happen at
Winthrox Laboratories in coordination with Environmental Health
and Safety Committee
Establish emergency response plan for all the emergency situations
at Winthrox Laboratories
Ensure that the emergency response plan has been communicated to
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
all staff
Ensure that emergency contact numbers have been displayed at all
relevant areas within Winthrox Laboratories premises
Ensure that appropriate notifications shall be made during
emergencies
Contact external agencies for assistance during emergency situation
Ensure that the whole campus has been evacuated and all personnel
have been assembled at assembly point during emergencies
Assist external agencies during emergencies
Prepare report for all emergencies and report to EHS Manager/
Officer
Winthrox Laboratories Pvt. Ltd expects employees to adhere to health and safety regulations in
the following manner:
Staff Members
To take reasonable care while at work for his/her own health and safety and for that of persons
who may be affected by his/her acts or omissions at work
To cooperate with Winthrox management on safety matters
Not to misuse or damage safety equipment provided by Winthrox Laboratories
Winthrox Laboratories expects from workers a general duty of care and in practice. It is
important therefore to ensure that:
Workers abide by the general safety rules and instructions provided by Winthrox Laboratories
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
Workers are given full instructions on safety matters relating to the normal functioning in areas
and asked to follow these instructions
Workers are required to report on any accidents or any potentially hazardous condition observed
which could pose danger to personnel and property
Workers should refrain from all acts that could be the cause of danger to personnel and property
Health and Safety Competence, Training and Awareness
Winthrox Laboratories ensures that personnel performing manufacturing, laboratory, packaging
and warehouse works are competent based on appropriate education, training, skills and
experience. The management ensures this through proper recruitment of the most appropriate
personnel for the required jobs.
The EHS Manager/ Officer along with Director, and Managers are responsible for identifying the
training needs of their employees, and for planning and implementing suitable training programs.
The training needs analysis will be carried out before the starting of any new process and all
identified / highlighted trainings related to the following:
EHS Management System
• EHS roles and responsibilities
• Legal Requirements
• Risk/ Impact Management
• EHS Incident history
• EHS performance
• EHS Inductions
• Emergency response and management
• High Risk or Impact tasks / areas
• Specific role, task, or subject requirement (First aiders, working at heights, manual handling,
pharmaceutical lab supervisors, technicians, Lab Instructors, etc…)
Winthrox Laboratories shall ensure that individual training needs shall be reviewed regularly and
recorded on training plan. While developing the training plan for identified training needs,
Winthrox Laboratories will ensure the capabilities of each individual, literacy level and spoken
languages. The trainings will be prioritized keeping in view of factors like legal/manufacturing
requirement, high risk activity, new employee etc.
WINTHROX LABORATORIES PVT. LTD
Environmental Health And Safety Department
EHS MANUAL
(Environmental Health And Safety Management System)
Winthrox Laboratories will conduct the in-house trainings and ensure that the trainer is qualified
and competitive to deliver the trainings in such a way that is effective. The external training will
be arranged by Winthrox Laboratories where trainer competency is not available in-house.
EHS induction training shall be provided to all new employees or for employees who are put into
new jobs; by the Environmental Health and Safety Committee. During the induction period the
trainer is responsible for ensuring that the level of supervision of the employee is increased to
ensure the level of work conformance and service quality is maintained. At the end of the
induction training, the trainer communicates his/her notes about the new employee performance
to his/her functional manager.
All trainings carried out shall be evaluated for effectiveness. The methods used to verify the
effectiveness of trainings by tracking the development of employee knowledge, learning being
applied to work or not, identifying further gaps for future training needs. The effectiveness of
training can also be monitored by verifying the efficiency of the process/ employee. As part of
training effectiveness, the training feedback shall also be taken from the employees to improve
the trainings’ plan.
Refresher trainings shall be arranged as and when required for employees, as per the legal
requirements.
All records of education, training, skills and experience shall be maintained in the personnel files
of the employees and in training record files maintained by the Office of Human Resources.
Winthrox Laboratories also ensures that all individuals who work in a laboratory are adequately
informed about the physical and health hazards present in the laboratory, the known risks, and
what to do if an accident occurs. The laboratory supervisor must be trained for safe handling,
storage, and disposal of hazardous chemicals found in the laboratory. He/she must also be aware
of emergency procedures and personal protective equipment to be used by the employee while
working in the laboratory.
Environmental Health and Safety Risk Management
Environmental Health and Safety Risk Management is a continuous process and a vital part of
Winthrox Laboratories processes. It shall be carried out for all activities of Winthrox
Laboratories including outsourced activities. Consultation with employees are conducted to
ensure protection of health and safety measures at every stage of the health and safety risk
management process.
EHS risk assessment is an ongoing process and shall be undertaken at various times including:
• When planning or making a change to a work procedures and/or practices;
• When introducing new plant, equipment, materials or substances into the workplace;
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• After an EHS incident (including near misses);
• Introduction of new workers;
• Presence of a high level of risk associated with a specific work activity (e.g. confined space);
• At regular or scheduled intervals appropriate to the nature of the workplace and the hazards
present;
• When legislative obligations change (including regulations).
Any condition with the potential to cause illness, injury or death shall be identified as a Hazard
and the records for the same shall be maintained in the Risk Assessment. Safety Review for labs
shall be done on a regular basis by the assigned EHS Coordinator.
Risk Assessment Process
Risk assessment process is divided into 5 systematic steps as follows:
1. Identify Hazards, based on experience, recorded data and other information;
2. Identify who can be harmed or what can be damaged and how – understand who can be
harmed or what can be damaged from the risk and to what extent;
3. Evaluate the Risk and Control Measures by using a recognized method, evaluate the level of
risk / impact and decide if this needs to implement control measures;
4. Implement the Selected Control Measure(s) in the workplace; and
5. Monitor the Control Measures to ensure that they are working correctly to control the risks /
impacts and that no other risks / impacts have been introduced.
Environmental Health and Safety Risk Identification
The comprehensive list of identified EHS hazards will identify the list of who can be harmed,
what can be damaged and how such as:
• Employees;
• Contractors;
• Visitors;
• Entities;
• Facilities/equipment/property damage;
A standard list of all risk sources associated with Environmental Health and Safety must be
developed using the Standard Risk Register (Refer to Appendix A), be reviewed and amended on
regular basis; at least 2 times during the academic year.
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Environmental Health and Safety Risk Assessment
Once all types of risks are identified/ amended in the risk register, EHS Manager/ Officer shall
conduct a proper assessment of each risk element arising from Winthrox Laboratories processes
and activities to enable deciding relevant control measures. Using a quantifiable risk assessment
model, the final assessment of the risk is conducted based on the consequences of related
incidents and the likelihood that those consequences may occur.
While analyzing the consequences and likelihood of each risk source, the Health and Safety
Committee refers to sources such as past incidents records, practices, experience, published
literature, internal or external audit reports, specialist/ expert judgments, multi-disciplinary
groups of experts, individual evaluation, or any other relevant techniques.
The population at risk should be identified, which might include owners, staff, clients, visitors,
contractors or suppliers.
To quantify the risk assessment process, the following formula is used:
Risk = Consequence Rating X Probability Rating
Probability of Occurrence
The probability of incident occurrence shall be estimated on a scale from 1 to 5, with 1 being
very unlikely to occur, and 5 being very likely to occur, as explained in the Risk Occurrence
Guidelines (Refer to Appendix B: Risk Occurrence Rating Guidelines). This provides a
quantitative assessment methodology that involves the likelihood ratings with descriptions for
estimating the likelihood of each occurrence.
Risk Consequence Rating
A quantitative assessment of the impact of each risk source shall be determined on a scale from 1
to 5 as well, with 1 being insignificant, and 5 being catastrophic, using the Risk Consequence
Rating Guidelines (Refer to Appendix C: Risk Consequence Rating Guidelines). This will help
assigning a relevant score to best reflect the magnificence, and thus importance, of the impact of
related incidents.
Environmental Health and Safety Risk Rating Stage
Once the probability of occurrence and the consequences of risks are identified, an exact rating
should be assigned to each risk source. This rating helps to better classify the risk in a manner
that enables deciding the relevant control measures and necessary activities to mitigate the risk;
thereby reflecting a transparent and consistent methodology of assessment. The Risk Assessment
Matrix is used to calculate and assign a relative total risk rating using the results of individual
assessment of the probability of occurrence and the consequence rating. (Refer to Appendix D:
Risk Assessment Matrix).
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After assigning the relative the total relative risk rating for each risk source, this value is used to
classify each risk source into any of the following categories: extreme risk, high risk, moderate
risk, and low risk. A standard table is used to help classifying each risk source into any of these
categories (Refer to Appendix E: Risk Classification Guide).
Control Measures
The selected control measures and activities should meet all legal and regulatory requirements,
be effective in reducing the risk, cost-beneficial, applicable and reasonably practicable.
The Environmental Health and Safety Committee shall specifically describe the precautions
needed and what aids must be used, in consideration with those already in place.
For each risk, one of the following approaches/ techniques should be selected to address it:
Avoid – eliminate the threat by eliminating the root cause of the risk (if possible).
Mitigate – Identify controls to reduce the probability or the impact of the risk.
Transfer – Make another party responsible for the risk (buy insurance, outsourcing, etc.).
Accept – Nothing will be done.
Environmental Health and Safety Risk Monitoring
1.7.1 The EHS Committee shall undertake the role of conducting regular review and evaluation
of risk incidents as applicable to EHS.
1.7.2 The EHS Committee holds planned meetings at least 2 times during the academic year; to
conduct the following tasks:
a) Update the pre-defined risk register; by adding new risk sources, removing existing risk
sources which are deemed discontinued/ irrelevant, or modifying the details of existing risk
sources.
b) Re-assess the different risk sources as pre-defined in the Risk Register, in terms of probability
of occurrence or consequence scoring.
c) Review the risk incidents during the past period.
d) Ensure that the control measures in place are still relevant to control the risk.
e) Discuss further controls as deemed necessary.
1.7.3 In addition to the planned/ regular meetings, unplanned meetings can be also held after
certain situations giving rise to the need to review the risk assessments, which might include any
of the following:
a) Whenever key operational circumstances affecting the work environment change.
b) After an incident where investigation identifies a major/ key risk source.
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c) After an inspection or audit report where additional key risks are identified.
d) After an emergency situation.
e) When new key processes or business activities are adopted.
Manager/ Officer of Health and Safety Risk Reporting
A comprehensive report on EHS risk management shall be submitted by the EHS Committee
following each planned or unplanned meeting. The report shall be submitted by the EHS
Manager/ Officer to the Chief Operating Officer (COO).
The report should include, but not limited to, the following key components:
a) An updated version of the Risk Register that shows different risk sources with a clear
description, assessment and recommended control measures.
b) A detailed clarification of any newly identified risk sources/ factors, as well as any irrelevant/
discontinued risk factors as deemed to be removed from the risk register, along with full
explanation and reasoning of each.
c) Explanation of any newly recommended control measures that aim to mitigate any of the
identified risk sources, including concrete action plans to address such measures with a clear
timeframe.
d) Any additional resources needed to conduct such actions and control measures.
e) Parties and/or individuals responsible to achieve the plans.
Laboratories
The following measures need to be followed at all times by laboratory users:
Do not prepare, store, or consume food or beverages in the laboratory.
• Wear personal protective equipment (PPEs) as required for each activity.
• Refrain from smoking in the laboratory.
• Always know the physical and chemical hazards associated with the materials that are being
utilized in the lab.
• Be familiar with the Material Safety Datasheet (MSDS) of chemicals and substances in use.
• Always wear appropriate protective clothing. Cover dress with a suitable lab coat or apron
when handling liquids.
• Always wash hands with soap and water after using chemicals. This applies even if you have
been wearing gloves.
• Never perform any hazardous work without supervision.
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• Never perform unauthorized work, preparations or experiments.
• Be familiar with the location of emergency equipment - fire alarm, emergency eye wash,
emergency power off, emergency telephones, emergency exits, and emergency response team
contacts.
• Use equipment and hazardous chemicals only for their intended purposes.
• Use a fume cupboard whenever there is a possibility of poisonous or irritating fumes being
emitted from the chemicals being utilized.
• Never leave an experiment unattended with power supply switched ON.
• Keep equipment back from the edge of the lab bench.
• Read all labels on chemicals carefully before using them in the lab.
• Report any accident, however minor, immediately.
• Laboratory water sources should not be used for drinking.
• If you notice a problem that may cause a hazard, immediately notify the laboratory supervisor.
• Store chemicals and equipment in their intended storage areas.
• Store flammable chemicals separately.
• Avoid storing dangerous materials in containers resembling to those of foodstuff.
• Store very poisonous materials at closed places.
• All containers have to be labeled indicating the name and properties of the chemicals inside.
• Ensure medical, chemical, biological, and regular waste segregation and disposal.
• Warrant proper ventilation in laboratories to ensure that air is continuously replaced and that
concentrations of toxic substances do not increase during the workday. Additionally, the
ventilation system should ensure that the toxic substances are not re-circulated from laboratory to
laboratory or within the building.
Electrical Safety
Most electrically related fires are caused by misuse and poor maintenance of electrical apparatus,
and overloaded circuits and extension cords. The following measures must be followed by the
maintenance team in order to minimize the risk due to electrical hazards:
• Routinely check electrical apparatus and wiring.
• Replace all worn, old or damaged apparatus wires immediately.
• Do not plug multiple extension cords into another.
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• Know the capacity of the electrical sockets. Make sure that the amperage of the apparatus being
plugged in does not exceed the rating.
• Extension cords are to be used only when a flexible, temporary connection is necessary - never
for fixed wiring. Where there is a permanent need for an electrical outlet, one should be installed.
• Use the proper personal protective equipment (PPEs) at all times.
Maintenance and House keeping
A major cause of accidents is undoubtedly poor maintenance and, in general, a safe working area
is a tidy area.
• Apparatus and other materials, which are not immediately required, should always be returned
to a safe storage place, and unwanted materials, particularly combustible and flammable items,
should be disposed off safely and promptly.
• Any spillages must be cleaned up immediately by a person who fully appreciates the special
hazards, which the material may possess.
• Flammable and combustible materials must never be stored or left on emergency exit routes or
blocking immediate access to fire alarms, fire equipment or electrical switchgear.
• Gas, water and electricity, and any piped gas or liquid, supplies should always be turned off
when not required, and especially at the end of the working day.
• Dispose of all trash as soon as possible. Do not allow trash to accumulate anywhere.
• All staircases, exits, corridors shall be kept free of all obstructions at all times. No furnishings,
decorations, other combustible or flammable objects shall obstruct exits.
• Do not physically obstruct or block from view fire extinguishers, fire alarm pull stations,
standpipe hose outlets or electrical shut off locations. Do not block or hang anything from
sprinkler heads.
Revision and continual improvement
EHS Officer/ Manager in coordination with Winthrox laboratories Safety Committee shall
review and update safety procedures and measures at Winthrox laboratories twice a year. This
revision shall be part of the environmental Health and Safety Internal Audit process. The
introduced changes shall be communicated to the Winthrox Laboratories Pvt. Ltd through
internal communication channels, emails, awareness sessions, and external communication
channels.
WASTE MANAGEMENT PROCEDURE
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This procedure covers the generation, handling, preservation, transport, collection and disposal
of all wastages on Winthrox laboratories’ facilities.
Waste types can be described as mentioned below but not limited to:
▪ Paper
▪ Waste from maintenance activities
▪ Solid wastes
▪ Toner Cartridges and Redundant IT Equipment
▪ Non Hazardous Waste
▪ Hazardous waste
▪ Waste water
▪ Containers and Carry bags
▪ Waste oil, paints & grease
▪ Oil stained waste materials
▪ Biological waste from micro lab
▪ Chemicals and pharmaceutical manufacturing waste
▪ Medical waste
Winthrox laboratories shall observe and comply with the required local legal compliance for the
Waste Management of solid, liquid, recyclable, medical, hazardous and non-hazardous wastes
mentioned.
Procedural steps
• The waste at Winthrox laboratories shall be defined as a substance or object which the firm
intends to discard or required to discard as part of the environmental protection.
• Winthrox laboratories shall identify required domestic legal requirements to minimize, mitigate
the production of wastage which may cause harm to environment/ society.
• The hazardous wastes produced by Winthrox laboratories may include:
Waste from gases
Electronic waste
Chemicals/microbial and pharmaceutical products
Packaging waste
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Waste oil, paints & grease
Waste oil / grease stained materials
• All wastes shall be disposed by Winthrox laboratories with the permit or approved waste
disposal agent in accordance with the controlled waste regulations, Fulfill the regulatory
requirements for the carriage of dangerous goods, if applicable.
• Waste handled at Winthrox laboratories shall be identified as Hazardous, Non Hazardous and
appropriate segregation, storage and disposal plan shall be made. Wastes, which can be recycled,
reused, shall be reviewed wherever practicable.
• Waste Disposal shall be through only an approved agency and the extent of control shall be
established and monitored with appropriate records.
Water, Energy Conservation
Winthrox laboratories explore innovative ways to conserve water, reduce energy consumption,
and minimize waste. In particular, Winthrox laboratories requires consistent, high-quality water
for production and wastewater treatment. To meet these challenges, Winthrox laboratories must
question conventional thinking and typical approaches and explore new technologies and
solutions to remain competitive.
Exploring new methods to reduce the cost of treating water, wastewater discharge, and utility
expenses challenges.
Water is used widely during the production of pharmaceutical products as a direct ingredient as
well as indirect uses such as formulation, rinsing, sanitizing and cleaning. Most high quality
makeup water systems used within pharmaceutical production have some element of
recirculation inherent in the system design. When water is not needed, water systems typically go
into a recirculating standby mode to control microbial proliferation within the water and on the
wetted surfaces of the water system. This conventional approach considered the best ‘in situ’
approach for controlling microbial contamination. Often, microbial contamination is the most
difficult, and costly, aspect of the water system design. While chemical and organic impurities
can usually be managed with little difficulty, proliferation of bacteria, viruses and other
organisms can challenge even the best system designs.
In an effort to build robustness into the water systems of a pharmaceutical facility, many of these
systems are built with a 2 x 100% redundancy approach. This ensures the water system is always
available when needed. All water systems require periodic maintenance monitoring and
adjustments, and a redundant water system approach allows one train to be available while the
other train is being serviced or maintained. This redundant water train will continually recirculate
while in the standby mode, and will consume water and electricity, and produce wastewater,
nearly 100% of the time since it is by nature a standby or backup system.
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Water Reuse
In an effort to reduce raw water consumption and wastewater production from its product
manufacturing process, this same healthcare products manufacturer implemented a water reuse
system.
The wastewater includes a proprietary organic compound introduced during the manufacturing
process. It is critical to remove this contaminant from the wastewater stream before it can be
returned to the feed of the system for reuse. Additionally, while important to remove the organic
compound, it was also desirable to selectively retain a proprietary inorganic compound in the
wastewater stream. By removing the organic contaminant and leaving the selective inorganic
compound intact, the wastewater stream could be returned to the feed system and used again,
safely and efficiently.
Membrane solutions such as ultrafiltration, reverse osmosis, nano filtration, micro filtration and
ceramic membranes were all considered as possible solutions for this process. Ultimately, nano
filtration was selected because of its process characteristics in removing the organic contaminant
while having minimal impact on the selective inorganic compound in the process.