vIS ¢s3327 93 MM 493308 0536902 T2b me UDC 621.315.216.027.4:677.55 JAPANESE INDUSTRIAL STANDARD 600 V Rubber insulated flexible cables JIS C 3327-» Translated and Published by Japanese Standards Association Printed in Japan Bs Grete bee hia _ 204 Sun Tan 25 0959 4gIS ¢s3327 93 WH 4933608 0536903 962 om In the event of any doubt arising, the original Standard in Japanese is to be final authority. Topynent by the Toponese Industral Standards ‘Son Jon 25-00.59-34 2004JIS #3327 93 MM 4933608 OSSL904 TS Mm UDC 621.315.216.027 43677 655 e JAPANESE INDUSTRIAL STANDARD Jis 600 V Rubber ingulated flexible cables ¢ 3327-1993 1. Scope This Japanese Industrial Standard specifies rubber insulated fiexEble cables, mainly used 1n power supply circuit of portable electrical aachinery and apparatus not higher than 600 V and in other cases where flexibility and bending resistance are required (hereafter referred to as “cables"). Remarks 1, The following Standards are cited in this Standard: JIS € 2320 Electrical insulating ofls JIS C 3005 Test methods for rubber or plastic ingulated wires and cables 11S € 3102 Amneated copper wise for eestsical purposes e tS € 5152 Tin coaed amesied copper wires JIS K 6252 Tear testing methods for vulcanized rubber 2. The unite and numerical values shown in{ }in this Standard are based on the traditional units aod are appended for informative reference. are shown in Fig. 1. perene by the Tapanese Instr Stantards "Jan 25 0959 34 2004JIS (#3327 93 WH 4933L08 OSIL90S 735 2 ¢ 3327-1993 Table 1, Classification and syabols Classification Symbo1(* ) Class 1 natural rubber insulated natural rubber sheathed 1cr flexible cable Clase 2 natural rubber insulated natural rubber sheathed 2¢r flexible cable Clase 3 natural rubber insulated natural rubber sheathed 3¢cr flexible cable Clase 4 natural rubber insulated natural rubber sheathed acer flexible cable Class 2 natural rubber insulated chloroprene rubber sheathed 2 RNCT flexible cable Class 3 natural rubber insulated chloroprene rubber sheathed 3 /RNCT flexible cable Clase 4 natural rubber insulated chloroprene rubber sheathed 4 RNCT flexible cable Class 2 EP rubber insulated chloroprene rubber sheathed 2 PNCT flexible cable Class 3 EP rubber insulated chloroprene rubber sheathed 3 PNCT flexible cable Class 4 EP rubber insulated chloroprene rubber sheathed 4 PNCT flexible cable Class 2 EP rubber insulated polyethylene chlorosulfonide rubber | 2 PHCT sheathed flexible cable Clase 3 EP rubber insulated polyethylene chlorosulfonide rubber | 3 PHCT sheathed flexible cable Claes 4 EP rubber ingulated polyethylene chlorosulfonide rubber | 4 PHCT sheathed flexible cable ‘Silicone rubber ineulated silicone rubber sheathed flexible xxeT cable Note (*) The symbols and their meanings are as follows: CT: flexible cable : polyethylene chlorosulfenide rubber R: natural rubber silicone rubber P: EP rubber (ethylene propylene rubber) Nz chloroprene rubber Copan bythe Tapanese Indus Standards ‘Sup Jan 25 095934 2004JIS 83327 93 MM 4933608 OS3690b &7) am 3 ¢ 3327-1993 e Fig. 1. Structure and sectional view (example) ter, Sct sPNcT 4cT 4pNcT 2cT 2PHCT SRNCT SPHCT sencT 4PHCT 2RNCT KKCT 2PNcT _— Conductor Conductor Conductor F eae oe separator Separator ~Tawulatton ae —Ineulation Sheath samen) Rubber cradle Retaforciag, sheath layer 3. Characteristics The characteristics of the cables shall be as shown in Table Z when the tests are carried out in accordance with 5. e Table 2. Characteristics Applicable Itee Characteristics subclause of test method Conductor restatance Not more than the value in 5.3 Attached Tables 1 to Lt. | Dielectric withstand voltage Capable of withstanding {56 3000 V for 1 ain. Ingulation resistance Not less than the value ta 5.5 Attached Tables 1 to Ll. ? varurar | Tensile, | 6 Wral0.61 ket/an') ato. 5.6 3 rubber ~ e 3 Blongation | 250 ain. § | insu | lation! Tensile 4 MPa(0.41 kgf/mm?) ain. s ep strength g rubber 3 Elongation | 300 Z aia. a Silicone | Tensile 7 wpa{0.71 kgf/mm?) win. 2 rubber | strength 3 Hloagation | 200 ¥ ain. | z Naturan | Teastle — | 10 MPa(1.02 kgf/am?} ain. 5 Natural | strength ri (Class 1) pioagation | 300 % ain. | | Sheath Tneturat | tensile | 14 MPa(1.43 kgt/em?: ain. | 2 rubber strength e e (other than Bloagation | 430 % ain. Class 1) Tprrght By he Tapenese Industrial ‘Sun Jan 25 0959 34 2004SIS C#3327 93 MM 4933608 053b907 508 mw 4 © 3327-1993 Tabie 2. (Continued) ‘Applicable Characteristics ube lause of test method Tensile 13 MPa{1.33 kgf/am')} min. 5.6 Choro- | prewe strength se a oS eaebe Elongation| 300 % min. g2 gs Polyethy-| Tensile 13 Ma(1.33 kgf/em?? ain. § lene ‘strength a sheath | i = Re sulfonide| Elongation} 300 % min. Be rubber g4 33 i 7 MPai0.71 kgf/mm?) min. a2 | stttcone | rubber (200 % min. Natural Tensile Not less than 60 2 of the 5.7 i wabee’ | strength | value before heating Elongation i eo Tensile | Not leas than 80 Z of the ation} =P. strength value before heating rubber Elongation i Stiicone | Teasite | Not less than 70 % of the i eebe = | strength | value before heating Elongation] Not less than 60 % of 2 value before heating 3 {__ | Tensile | Not leas than 50 % of the Natural i Natural | gereagth | value before heating é Elongation chloro Not less than 65 % of the prea value before heating rubber se Blongation ‘Sheath Polyethy-| Tensile | Not less than 80 % of the lene strength | value before heating chloro- sulfonide| Elongation | Not less than 70 % of the | rubber value before heating T tensile | Not less than 70 of the Siltcone | Value before heating rubber Not less than 60 X of value before heating Topyrieht by The Tapanese Industral Standards Sun Jan 25 095934 2008JIS €#332? 93 @M 4933608 OS2L908 444 mm 5 ¢ 3327-1993 e te 2. (omen) ‘Applicable Itea Characteristics subclause of test method Natural | Increase | Increase of outside diameter| 5.8 rubber | of outside | shall be 3 mm or under. @iameter | However, for aulticore | cables with noatnal Sectional area of 22 un? or over, the increase rate of outeide diameter shall be , Sheath 10 7 or under. 2 Chtoro- | Tensile | Not less than 60 Z of the @e : | prene | strength | value before ofl imersion. Z: | rubber However, for the test piece and less than 1 ma in thickness polyethy- not less than 50 2. Jene chlore- | Elongetion sulfonide rubber Flame retardance To disappear naturally 3.9 within 60 6 Impact (Class 3, Class 4) No damage nor crack to 5.10 develop, number of broken component wires in each core not to exceed 30 2. Bending Enty e Abrasion Sheath not to be eo abrased | 5.12 as to expose the insulation. Tearing (Silicone rubber) 250 W/en(25.5 kgf/cm; ain, 5.3 4. Materials, construction and manufacturing method The materials, const- ruction and manufacturing method shall comply with Attached Tables 1 to 11 and the following particulars: (2) Conductor The conductor shall be a stranded wire composed of the Tinned annealed copper wires specified in JIS C3152. A suitable ‘separator nay be applied on the conductor. When separators are used, tin-plating may be omitted. In this case, the conductor shall be a stranded wire of the annealed copper Wires specified in JIS C 3102 or a stranded hard-drawn copper wire annealed after stranding. Sl jan Jan 25 095934 2008IS Cx3327 93 MH 4933608 0536909 320 mw 6 © 3327-1993 (® tanuation | assed cubbecy ef suber ot etLsine cube of ste ape @ Priate thickness given tn Attached Tables sheli we applied on the fouductor of (1) au the inaulation. The average thivieces ot the raeiegtion shall be not less than 90 Z of the value ie Actactes Zebles 1 to 11 and the minimum thickness shall be not lose cred 80 x Of the value in Attached Table: A suitable tape may be applied on the insulation. @ sopof cores Identification of cores shall be made by the color of insulation, color of insulation Surface, or other suitable eans, and the colore shall be as follows: Two cores Black, vhite Three cores Black, white, red Four cores Black, white, red, gree Five cores Black, white, red, green, black. @ (4) Stranding of cores For the multicore cable, the Tequisite number of $0 iar nee atranded in S lay, with a lay ratio of not core then 20 tines the pitch circle diameter. Clase 4 cables shell te stranded by inserting rubber padding between the cores Cores may be stranded with a suitable filler, In such a case, suitable binders may be applied. (5) Gore cradle The average thickness of core cradle located in Clase 4 ‘gables shali be not leas than 90% of the value 1 a0 ‘ached Tables 4, Jaind 10 and the minimus thickness shall be not less than 10 gece the Value in Attached Tables 4, 7 and 10. (6) Sheath Natural rubber, chloroprene rubber, ‘As for 3 RNCT and 4 RNCT, the sheath say be natural rubber. The surface of cab; detrimental scratch of the like, Te apa ha an 9059332004JIS €83327 93 MH 4933608 0536930 OT2 mm 7 3327-1993 Table 3. Calculation formulae of sheath thickne Unit: am Remarks: Class 1, Clasa 2 and silicone| 1 thickness of sheath rubber flexible cable D+ inside diameter of sheath (The value shall be rounded off to the 1st decimal place, counting fractions of 0.5 and over as unit and discarding the rest) (7) Reinforcing layer For Class 3 and Class 4 cables, a reinforcing layer tae ten caaran tape ovat beeldtg Oy foleeed ceetd of e Seen ye ha vara ae sysdeeis fit ar a telaieciog ines Setett Felvina? cteenet nbn te sppliod eB eeabfced ex dese reteans Eecerent thateaths"@e the nustas nie ts cane, rere eetiat agar ehal'he ital te atest aud eter sures of oe Sate (8) Maximum value of overall diaseter The maximum value of overall ‘Glaneter of Class 3 and Class 4 shall be 105 % of the value in Attached Tables 3, 4, 6, 7, 9 and 10. In the case of less than 20 um in overall diameter, hovever, it shall be the value given in Attached Tables 3, 4, 6, 7, 9 and 10 plus 1.0 mm. 5. Test methods 5.1 Appearance Appearance shall be checked in accordance with 3. of JIS C 3005." e JIs ©3005. 5.3 Conductor resistance Conductor resistance shall be checked in accor- dance with 6. of JES C 3005. 5.4 Dielectric withstand voltage Dielectric withstand voltage shall be checked Te sceotdance Ith BCH) of 318°C 3005- 5.5 Insulation resistance Insulation resistance shall be checked in accordance with 9.1 of JIS ¢ 3005. 5.6 Tensile rties of insulation and sheath Tensile properties of tanulation oat sheath shal! be checked ty accordance with 18: of JIS C 3005. 5.7 Thermal aging Thermal aging of insulation and sheath shall be checked in aceotdance Sith 19. of JIS € 3005, ‘The teaperature and duretion of heating shall coaply with Table 4, shall be checked in accordance with 5. of Copyrigh by the lapanese Industral Standards Sun Jan 25 0859 34 2004JIS €#3327 93 MB 4933b08 0536933 139 8 ¢ 3327-1993 Table 4, Teaperature and duration of heating Classification ‘Temperature and duration of heating As specified in B of Table 5 in 19.2 of JIS ¢ 3005 Natural rubber insulation and sheath ‘As specified in C of Table 5 in 19.2 of JIS ¢ 3005 EP rubber insulation ‘As specified in H of Table 5 in 19.2 of JIS ¢ 3005 Silicone rubber insulation and sheath Chloroprene rubber sheath Aa specified in B of Table 5 in 19.2 of JIS ¢ 3005 ‘As specified in P of Table 5 in Polyethylene chlorosul fonide 19.2 of JIS ¢ 3005 rubber sheath 5.8 O12 resistance 5.8.1 O41 resistance of natural rubber sheath For of] resistance test of natural rubber sheath, take a suitable Length of sample from the finished product, wind it one turn or more so that a ring having an inside diameter of about 5 times the overall diameter is formed, and immerse it in Class 1, No. 2 insulating ofl specified in JIS C 2320 kept at 95 + 3°C, for 3h, with both ends left above the oll surface. Subsequently, inspect the increase of ite outside diameter. 5.8.2 O41 resistance of chloroprene rubber sheath and polyethylene chloro~ arate BEES aBSEEE “CHT Tostatancs oF chlntopress. nutter sbesth aad yet chiorosulfonide rubber sheath shall be checked in accordance with 20. of JIS C 3005. The imersion teaperature and duration shall be in accordance with C in Table 6 of 20. of JIS C 3005. 5.9 Flawe retardance Flame retardance test shall be carried out on chloroprene rubber flexible cables and polyethylene chlorosulfonide rubber flexible cables in accordance with 28. of JIS ¢ 3005. ‘The test method shall be as specified in 28.2 (1) of JIS C 3005. 5.10 Impact Impact test shall be carried out on Class 3 and Class 4 in accordance with 20. of JIS ¢ 3005, at 3 spots located at suitable {ntervals. The mass and height of the weight to be dropped shall comply with Table 5. Topyredt By the Topanese Industral Standards ‘Sun dan 25 0939.34 2004JIS €#3327 93 MB 4933608 OS3E932 975 Ow 9 © 3327-1993, Table 5. Maes of weight and height of fall Height Class 3 | Class 4 e 60, 100 30 1.0 5.11 Bending Bending test shall be carried out on cables with nominal sectional area 38 ma’ or under, in accordance with 29. (1) (a) of JIS C 3005. The 7 and / shall be as given in A of Table 10 in 29. (1) (a) of JIS ¢ 3005 for 5.5 mn? or over, and in B of Table 10 in 29. (1) (a) of JIS ¢ 3005 for 3.5 ma? or under. 5.12 Abrasion Abrasion test shall be carried out in accordance with 31. of JIS € 3005. Mase of weight and number of revolutions of the disk shall comply with Table 6, Table 6. Mass of weight and number of revolutions of disk Noninal sectional area | Mass of Nunber of revolutions of disk weight Clase 2 and silicone | Class 3 ! @ = ig 91485 1| rubber flexible cable | Class 4 Single-] 3.5 max. 1 | 200 250 > core 5.5 to 1b 300 “400 600 22, 38 er 500 750 0, 100 500 600 ' wMulti- | 3.5 wax. a 300 | 400 1 500 5.5 to 16 2.5 | 500 00 750 2, 38 5 - 750 1200 60, 100 10 1000 1500 Toprreht by he Topanese Industral Standards ‘Sun dan 25 09 59°34 2008JIS #3327 93 MM 4933608 OS36923 80) om 10 © 3327-1993 5.13 Tearing The tearing test shall be carried out in accordance with JIS @ K 6252, The test piece shall be that of crescent type stated in 4.1 of JIS. K 6252. The teat temperature shall be not less than 18°C but not more than 28°C. 6. Inspection Inspection shall be made on the following itens in accord~ ance With The ‘teat wethod specified 10 5., and the resulte shall comply with the requireaente of 3., 4. and 9. Items may, hovever, be omitted partly or wholly subject to agreement between the parties concerned with acceptance. (1) Appearance (2) Construction (3) Conductor resistance (4) Dielectric withstand voltage sce e (6) Tensile properties of insulation and sheath (5) Insulation res: (7) Thermal aging (8) O11 resistance (9) Flame retardance (10) Impact (11) Bending (22) Abrasion (13) Tearing 1. Packaging tach length of the cable stall be mand on « dru oF eotled ee ese ce eceseea eat [cates aeefesl unsgea aici (eoai=e tae @) cual 8. Designation of product The product shall be designated by the class Os cores x nominal sectional area. Example: Class 3 EP rubber tosulated chloroprene rubber sheathed flexible cable 4 x 60 ma? or 3 PNCT 4 x 60 ma? 9. Marking 9.1 Marking on cable The following toformation shall be indelibly marked on the sultsbie places of cable repeatedly. (2) Manufacturer's name or breviation (2) Year of manufacture or ite abbreviation es Topyreht by the Japanese Industral Standards ‘Sun Jan 25 09:59:34 2004SIS (23327 93 WH WI33bO8 OSREIS4 748 a © 3327-1993, 9.2. Marking on The following information shall be marked on each peckage by es Seibabte sernad. (2) Class or symbol (2) Number of cores and nominal sectional area (3) Length (4) Mase (gross mass too, in the case of drum wound) (5) Direction of rotation of drum (6) Manufacturer's name or abbreviation (7) Year of manufacture or its abbreviation Related standard? TBC 2465-4 (1980) Rubber insulated cables of rated voltages up to and r) including 450/750 V. Part 4: Cords and flexible cables PIeDY (he fapenese Industrial SUandaras n 25 9959 34 2008Attached Table 1, Clase 1 natured rubber fomulated naturel rubber sheathed flexible cable (1cT) ei SS ee ee EE Note (7) The ehickness of abeath Le calculated from the formula of 4. (6) of "Te may soustinee increase of decrease by the structural deoign of cables ‘hte text on the baste of cables pororinately Ovi mm according £0 cest-aee 9 wm hes Sthats0 GOTEEbN mm EL LZEE* SIPAteached Table 2, Class 2 satural rubber sosulated aatural rubber sheathed flexible cable (207) = = i am iia i ‘Single malth Is it . = ay} £3 7 sas os apa o eee | GS) Blspetsbe [tea oe ste hal efema el | eee See bees eee) See pasa Patt ef eee) Peete asf patos ef eal oe ate fete Se theo | vavea] on] is” faa[ rs [a0] a2 fsa[s [ae] [ows | ese | os | em aaah oh = feel fete le et ele eS atom | oe [eal female ee ete ele oat eef em bom] saben wm ots 9TU9TSO ONEERK MM EL C2EEH) SIPAttached Zable 3. Clase 3 natural rubber ingulated natural rubber sheathed flexible cable (3¢7) Ganrration Grniaor wanton] $Y [tates irae oo om = ir i i =the 2 ase: i 2 a3a3 = ahabobaas aeiSe Wm CSh eXbatsO eOTEELN mm Eb LZEE#D SIPAttached Table 4, Clase 4 natural rubber sneulated naturel rubber sheathed flexible cable (4CT) j a = See i we : is! = Hai il - aol TEETH wan : a =p a rt hod : | a fer [ tee poeta : ee 7 Slate pape = Sips] Basal cy [ame [ene | os ponkanranipen, mE CHE OCLSTSD GONEELH MEL LZEE#D SIPActached Table 5, Clase 2 natural rubber tnaulated chloroprene rubber sheathed ae [aro oe oe afew tam [Ieagen ‘Single ‘wake $ a & = by] 3) El § ee . De ee = =e GE oe le = we izz Lteotso gOseELn mm Eb LZEE*D SIP[Actached Table 6, Class 3 naturel rubber insulated chloroprene rubber sheathed flexible cable (3HNCT) ~~“ i ie i = isla) afl [pated : Sc pahape fafa tae Ca hao = mat fetal Sefer wot abel < eis) fete) be oe = | samo a oe esst-c2ee 9 a fm UH O2LITSO ONEELA OM Eb L2EEAD SIFAttached Table 7, Class 4 natural rubber insulated chloroprene rubber sheathed flaxtble cable (42NCT) | ea i se sre Peel ee we ieee 7 fj | itioa| Seaa h | og i i i i "yh aaa 7 ca te Pers abe fete Tie fm fiat se61-caee 9 mm Pre t29Ts0 FONEEEN mM Eb LzEED SIPAttached Table 8, Class 2 Clase (apacr) BE rubber inaulated chloroprene rubber sheathed flextble cable (27%CT) 2 EP rubber insulated polyethylene chlororuifonide rubber sheathed fieryble cable Namba of eee 2-0 "a0'o wm nt 22uetso osecuh mm Eb L2EE*) SIPAttached Table 9. fits 3 thr taint eee nae ne gt ome ag a A ‘Construction ‘Ceotuetor resistance | i i ao TE 5 i sia oe i 7 Eagle er ls f 4 it by EHH ELERD : = se tat x ee Ee = Hee tlsess : Pa eee t Eee eee ee a owl tent = [wat 5 Spapeet eel = | aeteel : eee cers 7 eetatee tat te mm ose E2uatS0 POSEELN mM EL LZEESD SIP‘Accachad Table 10. Clase 4 EP rubber tngulated chloroprene rubber abeathed flaxtble cable (4PNCT) Glast 4 EP Eubbor insulated poiyetkylane chlororolfoniae fiver electhes Hlextbte cable rien) i aa — i = sar] ane i k - HE a Hi i Hl sfressts| | ish Gra! bee Etta” eS Wo] mesl |e fafabrfapepe seater fatapt ete] pak = | aimowl 10] ve [as fea] [ae fos) [eles] feo fea] [a] can” [ on | tw rata sod [ammeter Tel ete) fate] tele] [epee Rae oleh eye fete) fea] [ell feet] SS ween |i] [acted fates] [oder fefes] [stamp oe ta pete wm 269 H2U9TSO FOREEG mM Eb, L2EE*D SIPAttached Table 11, St1tcone rubber ineulated £1icone rubber sheathed flexible cable (KKCT) — “Oo po i = ara we ee ihn = Te] VE Hails aw PHLHEE ESTES wo . SSS BoE Ee ee eS = ove or ee [me] bats] cea sae] efit fase See Seals eeer-eaee 9 mm C25 S209tS0 GONEELH Mm EL LzEEsD SIPSIS C3327 93 MM 4933608 0536926 4oT Om ¢ 3327-1993 Battion 1 ee Sepene Tee EsebLahed by Mntser of teerutlonal Ted ad odes bate of seabateats 197-0801 e tate of tevision: ADO bate of Lt Hci tn oftetal caste: 199.302 Tove gad ye Sptne Taunt Santer cnc Divito comet a Heteetey Tila Wali eaeiign fe potahed Wy pipe Sean neni Tar cae aes Tokyo 107 "Japan ‘©J3A, 1994 het ave r) oe on PaO Ue pune hela Sano nan 25 099° 2008