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PT KEBON AGUNG PG TRANGKIL

Jl. Raya PG Trangkil, Kec. Trangkil, Kab. Pati, Jawa Tengah 59153
WELDING PROCEDURE SPECIFICATION (WPS) Date: 18/01/2021

Welding procedure specification no. QC/WPS/01 Revision no. 0 Date 18/01/2021

Supporting PQR no. Revision no. 0 Date
Welding process SMAW Type(s) MANUAL
CODE: ASME IX  API 1104 AWS D1.1 Others (ASME
B31.3,B31.4)
BASE METALS (QW-403)
P. No. 6 Group no. 4 to P. No. 6 Group no. 4

Specification type and grade SA-487, CA6NMCl. B

To specification type and grade SA-240, S41500

Or
Chemical Analysis and Mech. Prop. None
To Chemical Analysis and Mech. Prop. None

Thickness Range:
Base Metal Groove 1.5mm – 21.94 mm Fillet Unlimited
Pipe Dia. Range Groove All Fillet Unlimited
JOINTS (QW-402)
Joint Design Single bevel, ‘V’ groove
Backing None Type None

Details
A
A – 35º ± 2 º
B – 10.97 C
C – 1.5 ± 0.5 B
D – 3.2 ± 0.8
D All Dimensions are in
mm
FILLER METALS (QW-404)
F. No. 6, 4, 1 Other None UNS. No. None Other None
ASME Spec No. (SFA) SFA-5.15, SFA-5.4, and SFA-5.1
AWS No. (Class) All Classification, E312-16, E7024
Size of filler metals 3,2 mm
TECHNICAL APPROVAL
Prepared by
Approved by KJO(AGOC/KGOC)
Al JALHAMI CONT. & TRAD. CO.

Signature Signature
Date Date
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PT KEBON AGUNG PG TRANGKIL
Jl. Raya PG Trangkil, Kec. Trangkil, Kab. Pati, Jawa Tengah 59153

Date 18/01/2021
WELDING PROCEDURE SPECIFICATION (WPS)
:
POSITION (QW-405) POST WELD HEAT TREATMENT (QW-407)
POSITION(S) or groove All Positions Temperature range None

Welding progression Up  Down  Time range None

position(s) of Fillet All Positions Heating rate None cooling rate None

PREHEAT (QW-406) GAS (QW-408)

Preheat Temp. min. 100°C Shielding gas(es) Oxygen gas
Interpass Temp. max. 200°C % composition 99.9%
(mixtures)
Preheat maintenamce None Flow rate 10 ̴ 15 lpm
Gas backing 5 ̴ 10 lpm
Trailing shielding None
gas composition
* Gas purging should be done until hot pass is
completed
TECHNIQUE (QW-410)
String or Weaving Bead Root: String, Fill/Cap: Weave Max. weave 3 times of core wire dia.
width
Orifice or Gas Cup Size None
Initial And Interpass Cleaning Brushing and/or Grinding
Multiple or Single Pass (Per Side) Multiple
Multiple or Single Electrodes Multiple
Travel Speed (Range) 90 –120 mm/min
ELECTRICAL CHARACTERISTICS (QW-409)
Current AC or DC DC Polarity SMAW : EP, EN
AMPS (range) 90 to 160 Amps Volt(range) 15 - 35 Volts

Electrode size and type 3,2 mm NS 8942, 3,2 mm NS 8629, 3,2 mm NS 8835
Filler
Current Travel
Weld Metal Volt
Process speed Other
Layer AWS Dia. range
Type Amp (mm/min)
Specification (mm)
Root SMAW A5.15 Eni-Cl 3,2 DCEN 90-130 15 - 20 90 - 120 Penembusan
AWS A5.4 E312-
Hot SMAW 3,2 DCEP 75-125 18 - 27 90 - 120 Pengisian
16
AWS A5.4 E312-
Fill SMAW 3,2 DCEP 75-125 18-27 90 - 120 Pelapisan
16
Cap SMAW AWS A5.1 E7024 3,2 DCEP 110-160 20 – 35 100 -120 Pengasaran