Combi Controls Diagnostics

SERVICE DIAGNOSTICS
DESCRIPTION OF COMBI CONTROL INPUTS/OUTPUTS
COMBI 200A COMBI 400A

Number of connector pin
MP20XV MP20X MS12/15X MP20XD MS12/15X I.L.
1 Key-in Key-in Key-in Key-in Key-in
2 Digital Input 1 Connected to pin 6 Right guard rail sensor SW6, active input, high B+ Right guard rail sensor SW6, active input, high B+ Right guard rail sensor SW6, active input, high B+
Platform sensor SW3 open (down) - operator Open platform sensor SW3 (Down) - operator Open platform sensor SW3 (down) - operator Open platform sensor SW3 (down) - operator
3 Digital Input 2
presence - active input, high (B+) presence - activee input, high (B+) presence - active input, high (B+) presence - active input, high (B+)
Platform sensor SW4 closed (Su') - active input, Closed platform sensor SW4 (Up') - activee input, Closed platform sensor SW4 (Up') - active input, Closed platform sensor SW4 (Up') - active input,
4 Digital Input 3
high (B+) high (B+) high (B+) high (B+)
Push button for the Belly Switch enabling -
Push button for the Belly Switch enabling - Push button for the Belly Switch enabling - Push button for the Belly Switch enabling -
5 Digital Input 4 emergency reverse travel - activee input, high
emergency reverse travel - active input, high (B+) emergency reverse travel - active input, high (B+) emergency reverse travel - active input, high (B+)
(B+)
Left guard rail sensor SW5 - active input, high Left guard rail sensor SW5 - active input, high Left guard rail sensor SW5 - active input, high
6 Digital Input 5
(B+) (B+) (B+)
Tiller enabling sensor (Tiller Sensor) - active input, Tiller enabling sensor (Tiller Sensor) - active input, Tiller enabling sensor (Tiller Sensor) - active input, Tiller enabling sensor (Tiller Sensor) - active input,
7 Digital Input 6
high (B+) high (B+) high (B+) high (B+)
8 Digital Input 7 Optional Input Optional Input Optional Input Optional Input
9 Digital Input 8 Optional Input Optional Input Optional Input Optional Input
10 Digital Input 9 Jumpers Safety input "EPAS" - steering board Safety input "EPAS" - steering board Safety input "EPAS" - steering board
Sensor for the fork lifting at 500 mm "SW9" - high
11 Digital Input 10 Jumpers Jumpers Jumpers
active input (B+)
Deceleration sensor SW13 with the tiller rotated of Sensor for the fork lifting at 1500mm "SW8" - Sensor for the base arm lifting SW7 - active Input,
12 Digital Input 11 Jumpers
15° active Input, high (B+) high (B+)
Sensor for the fork lifting at 500mm "SW7" - Sensor for the fork lifting at 1500 mm "SW8" -
13 Digital Input 12 Connected to pin 12 Jumpers
active Input, high (B+) active Input, high (B+)
14 Digital output 1 Electromagnetic brake control output Electromagnetic brake control output Electromagnetic brake control output Electromagnetic brake control output
Power supply output of solenoid valve "EV2" for
15 Digital output 2 Not used
the fork lowering
the base arm lifting and lowering
the fork lifting
18 Digital output 5 Main contactor coil control output Main contactor coil control output Main contactor coil control output Main contactor coil control output
19 Digital output 6 Not used Main contactor coil control output Main contactor coil control output Main contactor coil control output
20 Digital output 7 Horn Main contactor coil control output Main contactor coil control output Main contactor coil control output
Positive pole (B+) output of proportional solenoid Positive pole (B+) output of proportional solenoid Positive pole (B+) output of proportional solenoid Positive pole (B+) output of proportional solenoid
22 B+
valve "EV1" power supply (ON-OFF) valve "EV1" power supply (ON-OFF) valve "EV1" power supply (ON-OFF) valve "EV1" power supply (ON-OFF)
Negative pole (B-) output of solenoid valve "EV1" Negative pole (B-) output of solenoid valve "EV1" Negative pole (B-) output of solenoid valve "EV1" Negative pole (B-) output of solenoid valve "EV1"
23 B-
power supply (ON-OFF) power supply (ON-OFF) power supply (ON-OFF) power supply (ON-OFF)
24 Digital Input 14 Battery charger on board Accelerator signal from 0:+ 4,7V Accelerator signal from 0:+ 4.7V Accelerator signal from 0:+ 4,7V
25 Analogue input Drive motor thermal sensor Drive motor thermal sensor Drive motor thermal sensor Drive motor thermal sensor
26 Analogue input Optional Input Optional Input Optional Input Optional Input
27 Can High Can High Can High Can High
Can bus
28 Can Low Can Low Can Low Can Low
29 GND Drive motor encoder power supply negative pole Drive motor encoder power supply negative pole Drive motor encoder power supply negative pole Drive motor encoder power supply negative pole
30 +12 V Drive motor encoder power supply positive pole Drive motor encoder power supply positive pole Drive motor encoder power supply positive pole Drive motor encoder power supply positive pole
31 Phase A Drive motor encoder phase A Drive motor encoder phase A Drive motor encoder phase A Drive motor encoder phase A
32 Phase B Drive motor encoder phase B Drive motor encoder phase B Drive motor encoder phase B Drive motor encoder phase B
33 Digital output Available
UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Page: 28c

SERVICE ELECTRIC SYSTEM
WIRING DIAGRAM
MOD. MP20X
UPDATE 0 1 2 3 4 5 6 April 2007 Part N.:524216289 Page: 4a

SHEATH CONNECTING DIAGRAM

Ref Connector description
MOD. MP20X
CPS1 COMBI control connector
CPS2 General contactor connector
CPS3 Tiller sheath connector
CPS4 Drive motor encoder connector
CPS6 Drive motor temperature sensor connector
CPS7 Electromagnetic brake connector
CPS8 Man on board sensor connector (SW3)
CPS9 Closed board sensor connector (SW4)
CPS10 Right guard rail sensor connector (SW5)
CPS11 Left guard rail sensor connector (SW6)
CPS12 Cooling fan connector (if any)
CPS13 Electromagnetic brake direct connector (override brake)
CPS14 Proportional solenoid valve EV1 connector
T6-T7-T8 Horn and electronic buzzer Faston connector
T3-T4-T5 Steering calibration switch Faston connector (EPAS)
CPS18 Solenoid valve connector
CPS19 Mast sensor connector
CPS19A Lifted outrigger sensor connector (SW9)
CPS19B Connector of fork sensor below 1500mm (SW8)
CPS19C Connector of fork sensor below 500mm (SW7)
CPS21 Connector of "computer for parameter adjustment"
CPS22 "DDI" display diagnostic connector
CPS23 Connector (Stacker lifting block, backing push button)
CPS30 "ETAC" interface connector
CPS31 Serial interface connector (Only for Iskra technicians)
CPS33 Connector of auxiliary function solenoid valves
CPSK Key switch connector
CPSTS Connector of "Torque Sensor" steering potentiometer
UPDATE 0 1 2 3 4 5 6 April 2007 Part N.:524216289 Page: 4b

POWER WIRE CONNECTING DIAGRAM

MOD. MP20X - MP20XD - MS12/15X - MS12/15X I. L.
UPDATE 0 1 2 3 4 5 6 April 2007 Part N.:524216289 Page: 4c

WIRING DIAGRAM
MOD. MP20X Mechanical Steering
UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Page: 6a

Ref Connector description SHEATH CONNECTING DIAGRAM

MOD. MP20X Mechanical Steering
UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Page: 6b


MOD. MP20X Mechanical steering

WIRING DIAGRAM
MOD. MP20XD

1

MOD. MP20XD

2
WIRING DIAGRAM
MOD. MS12X - MS15X


MOD. MS12X - MS15X

WIRING DIAGRAM
MOD. MS12X - MS15X Mechanical Steering


MOD. MS12X - MS15X Mechanical Steering


MOD. MS12/15X Mechanical Steering

WIRING DIAGRAM
MOD. MS12X I. L. - MS15X I. L.


MOD. MS12X I. L. - MS15X I. L.

1.06 WIRING DIAGRAM

MOD. MO20F
UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Pagina:16a

1
Re f Conne ctor de scription

MOD. MO20F
CPS8 Man on board sensor connector (SW 3)
CPS9 Closed board sensor connector (SW 4)
CPS12 Cooling fan connector
CPS18 Solenoid valve connector (EV2, EV3,EV4)
CPS19 Mast sensor connector (SW 6 - SW 7 - SW 8)
CPS24 Steering sensor connector (SW 5)
CPS28 Sensor connector (SW 3 - SW 4 - SW 10 - SW 11 - SW 12)
CPS29 Forward/reverse push button P6 - P7 connector with operator on the ground
CPS32 Emergency push button T2, T3 connector
UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Pagina:16b

2
WIRING DIAGRAM
MOD. MO20F Mechanical steering
UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Pagina:18a

SHEATH CONNECTING WIRING

CPS12 Cooling fan connector
CPS18 Solenoid valve connector (EV2, EV3,EV4)
CPS19 Mast sensor connector (SW6 - SW7 - SW8)
CPS24 Steering sensor connector (SW5)
CPS28 Sensor connector (SW3 - SW4 - SW10 - SW11 - SW12)
CPS29 Forward/reverse push button P6 - P7 connector with operator on the ground
CPS32 Emergency push button T2, T3 connector
UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Pagina:18b

POWER CABLE CONNECTING DIAGRAM

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Pagina:18c

SERVICE ELECTRIC SYYSTEM
1.08 WIRING DIAGRAM

MODEL P2.0SE

SERVICE ELECTRIC SYSTEM 24
ELECTRIC COMPONENTS
MOD. MP20XD
11
10
23
12
9
15
8
13
6 22
14 5
1
2
4
19 7 20
16 3
18 17 21

ELECTRIC COMPONENTS
MOD. MS12-15X
11
10
23
15 9 22
8
13 12
2
14 6
4 7
19 16 20
1
18 17 21

ELECTRIC COMPONENTS
MOD. MS12-15X I.L.
11
10
24
12
23
15
13 9
14 5
6
2
19 16 4 20
7
1 22
18 17 21

Combi Controls Diagnostics

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Combi Controls Diagnostics

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SERVICE DIAGNOSTICS

DESCRIPTION OF COMBI CONTROL INPUTS/OUTPUTS

COMBI 200A COMBI 400A

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Page: 28c

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.:524216289 Page: 4a

SHEATH CONNECTING DIAGRAM

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.:524216289 Page: 4b

POWER WIRE CONNECTING DIAGRAM

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.:524216289 Page: 4c

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Page: 6a

Ref Connector description SHEATH CONNECTING DIAGRAM

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Page: 6b

POWER WIRE CONNECTING DIAGRAM

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Page: 6c

UPDATE 0 1 2 3 4 5 6 April 2005 Part N.: 524216289 Page: 8a

Ref Connector description

UPDATE 0 1 2 3 4 5 6 April 2005 Part N.: 524216289 Page: 8b

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Page: 10a

Ref Connector description SHEATH CONNECTING DIAGRAM

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Page: 10b

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Page: 12a

Ref Connector description SHEATH CONNECTING DIAGRAM

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Page: 12b

POWER WIRE CONNECTING DIAGRAM

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Page: 12c

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Page: 14a

Ref Connector description

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Page: 14b

1.06 WIRING DIAGRAM

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Pagina:16a

Re f Conne ctor de scription

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Pagina:16b

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Pagina:18a

SHEATH CONNECTING WIRING

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Pagina:18b

POWER CABLE CONNECTING DIAGRAM

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Pagina:18c

1.08 WIRING DIAGRAM

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Page: 20a

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Page: 26a

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Page: 28a

UPDATE 0 1 2 3 4 5 6 April 2007 Part N.: 524216289 Page: 30a

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