SAI JOHN VARGHESE +971503356810

Desire to be a part of vibrant and leading organization and to assist the

organization’s in all aspects by utilizing all my skills, knowledge,
abilities and experience with a balance of hands-on, management and
leadership responsibilities.
 Bachelor of Technology In Automobile Engineering
 2D Software (AUTOCAD Mechanical, DraftSight 2018)
 3D Software (CATIA, SOLIDWORKS, PRO E, UNIGRAPHICS)
 ERP (Enterprise Resource Planning) (SAP, Microsoft Dynamics, Exact.)
 DMS (Dealer Management System) (EXCELLON, KRYSTAL.)
 3D Scanning Software (TUBE SHAPER,3DRESHAPER.)
Al Amiri Apartments, Karama,
 CNC Programming (STAR CAD, STAR CAM.)
Dubai, United Arab Emirates
 Installation and Implementation / Hands On Experience-
Saijohnvarghese@gmail.com
(CNC Laser Machine, 320TON & 110TON Hydraulic Press Machine, De-
gmail@saijohnvarghese.com
coiler and Re-Coiler Machine, Balancing Machine, 20TON & 5 TON EOT
www.saijohnvarghese.com
Cranes, Automatic and Manual Forming Machines, Customized High
+971503356810(UAE)
Capex Machines, Sheet Bending Machine, Tube Bending Machine, CNC
+919446876201(INDIA)
Plasma Cutting Machine, Amada Punching Machine, Vertical Cutting
Skype – saijohn.varghese
Machine, PIPE Expanding /Reducing Machine,3D Laser Scanner)
in.linkedin.com/in/saijohnvarghese

WORK EXPERIENCE
TECHNICAL ENGINEER 2020-PRESENT
Versol Middile East LLC Dubai, United Arab Emirates
VERSOL specialists in the design and bespoke production of HVAC products, VERSOL has the expertise to deliver a total
solution for any bespoke HVAC application. VERSOL has successfully delivered innovative and bespoke engineering
solutions to many companies worldwide, building a reputation along the way for reliability, integrity and on-time
completion
 Prepare comprehensive project plans with technical objectives and detailed cost estimates.
 Supporting the Engineering team during planning, design, development, installation, maintenance, and
troubleshooting processes.
 Analyzing existing systems and operations and developing preventative maintenance strategies.
 Identifying potential problems and notifying the relevant stakeholders in a timely manner.
 Monitoring processes, workers, and methods, and developing plans for increased efficiency.
 Conducting required research and developing best practices.
 Coordinating with other Engineers and crew members to ensure quality products are completed on schedule.
 Performing quality control on all projects, writing reports, and making recommendations for improvement.

R&D MECHANICAL DESIGN ENGINEER / PRODUCT DEVELOPMENT ENGINEER 2017-2020

Maico Gulf LLC Dubai, United Arab Emirates
Maico Gulf LLC is a sister company of Maico Italia SPA and part of the Maico Holding group in Germany. Al Ghail
Industrial Park RAK, with 140,000 square feet of manufacturing area where Dynair Eurovent certified Air Handling
units,
 Develop and review design prototypes, perform test and finalize product design to facilitate mass production.
 Perform market researches to understand market requirements and initiate innovative product development.
 Analyse new components, materials and technologies to evaluate functionality for all new product
development.
 Coordinate with multidisciplinary product launch teams to facilitate product launch as per research findings
and in appropriate market.

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 Design new concepts for development of new products and maintain technical compatibility to develop
concepts into real products.
 Prepare comprehensive project plans with technical objectives and detailed cost estimates.
 Analyse product cost and prepare schedule plans for effective implementation of projects.
 Provide backup services by advising and develop innovative ideas, concepts and methods for same.
 Analyse and perform quantitative assessment of design prototypes in line with regulatory and industry norms
to tackle all regulatory and marketing issues.
 Prepare and approve product design and test plans, review design and recommend adequate changes to the
approved models before actual role out of new products.
 Approve prototypes of new designs, conduct performance analysis of prototypes and ensure assemblage of
products follow company’s quality parameters.
 Comply with Design control and Stage gate processes while designing prototypes and products.
 Desi Plan and coordinate production engineering processes on daily basis to produce high quality products.
 Develop process improvements to effectively utilize equipment and materials to maximize production.
 Develop operational strategies to achieve production and financial objectives.gn innovative production
techniques and provide support to existing ones for new design roll out.
 Coordinate quality control objectives and activities to resolve production problems, maximize product
reliability, and minimize cost.
 Draft and design layout of equipment, materials, and workspace to illustrate maximum efficiency, using
drafting tools and computer.
 Review production schedules, engineering specifications, orders, and related information to obtain knowledge
of manufacturing methods, procedures, and activities.
 Estimate production cost and effect of product design changes for management review, action, and control.
 Study operations sequence, material flow, functional statements, organization charts, and project information
to determine worker functions and responsibilities.
 Direct workers engaged in product measurement, inspection, and testing activities to ensure quality control
and reliability.
 Evaluate precision and accuracy of production and testing equipment and engineering drawings to formulate
corrective action plan.
 Develop manufacturing methods, labor utilization standards, and cost analysis systems to promote efficient
staff and facility utilization.
 Regulate and alter workflow schedules according to established manufacturing sequences and lead times to
expedite production operations.

DESIGN ENGINEER/PRODUCTION ENGINEER 2016-2017

Wail motorsport LLC Dubai, United Arab Emirates
Wail motorsport LLC is privately owned exhaust and fuel tank manufacturer in UAE
 Design, model, and test prototypes for products.
 Conduct research and create design proposals for projects.
 Create parts lists, List costs involved in production.
 Identify manufacturing needs for new products in development.
 Convert DXF drawings to CNC programming.
 Design new systems and processes and provide facilities & methods to ensure the cost-effective integration
of new products or for the improvement of existing ones into manufacturing operations. Ensure all product
and system requirements are taken into account from the initial product conception to the finished result
 Assist with shop floor layout and cell designs, Design fixtures and tooling for assembly tasks
 Generating production documentation such as assembly instructions, reduce variability in manufacturing by
providing standard work method and work instructions
 Ensure product and process quality meets specifications required

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AUTOMOTIVE DESIGN ENGINEER 2015-2016

EAGLE industries DWC LLC Dubai, United Arab Emirates
EAGLE Industries is privately owned and operated airport ground support equipment (GSE) manufacturer. The factory is
located in Dubai Logistics City and operates under the umbrella of Dubai World Central.
 Assist engineering staff in the design and development of systems and components. Interface with engineering
staff effectively to ensure the form, fit and function of designs while also working with fabrication managers
to ensure cost effectiveness and manufacturability of designs.
 Collaborate with the engineering staff to produce design sketches and drawings in accordance with applicable
standards. Accurately incorporate welding symbols and tolerances into design drawings.
 Originate and/or review structural analyses, prototype test processes, operations procedures, and reports
using computer-aided engineering (CAE) and appropriate computer software.
 Review and verify design drawings and other technical documentation prepared by others to ensure
Correctness and accuracy in form, fit and function.

SERVICE INCHARGE 2013-2015

Sanjo Motors (ROYAL ENFIELD) Kerala IN
 Responsible for job allocation and job flow in the workshop including job scheduling and labour allocation for
day to day operations.
 Co-ordinate resources, (operational and human) schedules and activities to effectively manage jobs.
 Ensure supplies are ordered for each job.
 Assist with quoting, project management, materials purchasing and quality checks.
 Ensure correct job numbers are used and that time records are correct.
 Provide oversight and check job estimates.
 Regularly report progress on each job and quickly communicate delays or concerns with the Director -
Operations. Report on manpower overruns or shortfalls.
 Act as a technical adviser on key projects and other areas of the business as requested.
SERVICE SUPERVISOR 2012-2013
Kerala Government Engine Rebuild Center Kerala, IN
 To control and allocate the flow of work through the workshop to make the best use of staff, equipment and
other resources.
 To ensure that vehicles are maintained and cleaned on a daily basis and there are sufficient vehicles to meet
business requirements, in particular the morning runs out.
 To ensure that engineering lost mileage is kept to a minimum and take appropriate, hands-on corrective
action where required including carrying out mechanical repairs when required.
 To ensure that vehicles are serviced in accordance with departmental service standards.
 To ensure that pro-active planned maintenance is carried out on vehicles to prevent problems occurring.
 To act as a technical expert in the Workshop, advising staff on tasks and sharing knowledge, for example
through regular toolbox talks.
 To implement management decisions.
INTERSHIP TRAINEE 2011-2012
EICHER MOTORS PVT LTD Tamil Nadu, CT
 Supervising and coordinating the execution of production schedules in a fast-paced factory environment.
 Ensuring the flow of materials, parts, resources necessary for production between or within departments.
 Familiarity with a variety of the field's concepts, practices, and procedures. Rely on experience and judgment
to plan and accomplish goals.
 Performing a variety of complicated tasks including management of employees. Typically report to the
Production Manager.

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 Planning (and may design) methods to improve efficiency in production and be assigned specific production
improvement tasks.
 Assuring compliance with approved methods and quality standards.
 Practicing superior personal safety and lead the organization in terms or employee safety and protection of
company assets.
 Other responsibilities as assigned

SKILLS/ STRENGTHS
 Good problem-solving skills
 Independently determines approach and assigned tasks
 Ability to get along well with co-workers and customers
 Good calculating skills
 Ability to understand and use computerized systems
 Interest in keeping up-to-date with technology
 Love to learn new things.

EDUCATION

BACHELOR OF TECHNOLOGY IN AUTOMOBILE ENGINEERING 2011

University of Calicut, India

HIGHER SECONDARY (XII) 2007

Board of Higher Secondary Examination, Kerala

HIGH SCHOOL (X) 2005

Board of Public Examination, Kerala.
PROFESSIONAL CERTIFICATIONS

PROFESSIONAL IN PRODUCT DESIGN 2012

 AutoCAD-2D-3D (Mechanical)
 CATIA5v21
 SOLIDWORKS
 NX-CAD 8.0
 Pro Engineer Wildfire 4.0
 GD & T

PERSONAL DETAILS
Date of Birth : 07 December 1989
Gender : Male
Marital Status : Single
Nationality : India
Passport : K5081526, valid till October 2022
Visa : Residents Visa, valid till 12Feb 2022
Driving License s : India – (M/C with gear, LMV, 3wheelr, HPMV, HGMV)
United Arab Emirates– (LMV)
Languages known : English, Malayalam& Tamil.

REFERENCES
As per request.

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