ATTACHMENT 2.4.1.

1
RDMP Balikapapan- OSBL Project

STATIC EQUIPMENT ERECTION PROCEDURE

OWNER : PT. PERTAMINA PERSERO

BIDDER : JOINT OPERATION OF PT. REKAYASA INDUSTRI –

ENKA

PROJECT TITLE : RDMP-OSBL

LOCATION : BALIKPAPAN, EAST KALIMANTAN, INDONESIA

AUTHORIZED
REV. NO. DATE DESCRIPTION PREPD CKHD APPVD
ENKA REKIND
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REVISION HISTORICAL DATA SHEET

Rev. No. Date Description

0 25-April-17 Issued for Information
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TABLE OF CONTENTS

SECTION PAGE

1. INTRODUCTION..................................................................................................................... 3
2. SCOPE.................................................................................................................................... 3
3. DEFINITION............................................................................................................................ 3
4. INSTALLATION OF EQUIPMENT..........................................................................................3

4.1. Liner Plates, Shim and Wedges...................................................................................3

4.2. Preparation before Installation....................................................................................4
4.3. Anchor Pads................................................................................................................. 5
4.4. Precautions against Storm..........................................................................................6
4.5. Installation..................................................................................................................... 6

5. GENERAL............................................................................................................................... 6

5.1. General.......................................................................................................................... 6
5.2. Plumbness.................................................................................................................... 7
5.3. Leveling......................................................................................................................... 7

6. GROUTING............................................................................................................................. 8

6.1. Preparation for Grouting..............................................................................................8

6.2. Type and Usage of Grouting........................................................................................8
6.3. Materials........................................................................................................................ 8
6.4. Grouting Procedures..................................................................................................10

7. LOOSENING SLIDE AND ANCHOR BOLT..........................................................................11

8. INSPECTION RECORD........................................................................................................11
9. EQUIPMENT AND TOOLS...................................................................................................12
10. INSTALLATION SEQUENCE DIAGRAM.............................................................................13
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1. INTRODUCTION
RDMP – OSBL Project, located in BALIKPAPAN, EAST KALIMANTAN, Indonesia.

2. SCOPE
This document is prepared to covers the requirements for the installation, alignment, and grouting
work for static and package equipments, to be installed for the RDMP – OSBL Plant.

3. DEFINITION

TERM DEFINITION

CLIENT PT. Pertamina – BALIKPAPAN, hereinafter referred to as OWNER

BIDDER Consortium of PT. Rekayasa Industri - ENKA

SUBCONTRACTO Group of Company, which designated by BIDDER to perform part of
R BIDDER work and supervised by BIDDER
All Engineering, Procurement, Construction and Commissioning
PROJECT
Activities of RDMP -OSBL

4. INSTALLATION OF EQUIPMENT
4.1. Liner Plates, Shim and Wedges
Liner plates, wedges, and shim plates on padding plate (that to be covered by cement grout)
shall be made of carbon steel. Shim plates for alignment of equipment on base frame (ex:
pumps) shall be made of stainless steel. In general, liner plates shim and wedges shall be
prepared as indicated in Table – 1.
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Table – 1
(unit = mm)
Anchor bolt size 1“ 1 1/8 “ - 1 3/8 “ 1 1/2 “ - 1 7/8” 2 “ SLOPE
For L 230 230 280 370
Anchor W 60 90 100 120 -
Liner Pad t 9 12 12 12
Plate
Shim Thickness: 1.6, 3.2, 4.5, 6, and 9 respectively.
The dimension of width and length are same as liner plate for anchor
pad
Upper L 230 230 280 370
W 50 80 90 110
Wedge 4º - 5º
Lower L 160 210 240 260
W 40 70 80 100

4.2. Preparation before Installation

1. Prior to commencing the installation work, the following items shall be inspected
thoroughly, i.e : any damage during transportation, orientation of the equipment, center of
gravity, base level from datum line of foundation, condition of sling and lifting lugs, and
condition of anchor bolts.
2. To prevent overloading, any test water remaining inside the equipment shall be drained
completely and other temporary materials left in the equipment shall be removed
completely.
3. The bottom plate of the equipment shall be cleaned thoroughly.
4. The concrete surface of the foundation shall be thoroughly chipped and then be cleaned
completely with compressed air.
5. The required number of shim liners and wedges with the necessary tools shall be
prepared to be used in the field.
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4.3. Anchor Pads

In general anchor pads shall be made in accordance with Figure 1a and 1b on the concrete
foundation as follows:
1. For vertical vessels with skirt: between anchors bolt
2. For horizontal vessels: at both sides of anchor bolt, close to anchor bolt
3. For vertical vessel with legs: set liner plate without anchor pads.

a. Anchor Pad (Type – A)

Figure – 1a

b. Anchor Pad (Type – B)

Figure – 1b

Note:
a) For vertical vessel with skirt:
- One pad should be type-A
- Type-B should be used for other pads for leveling
b) Horizontal vessels should be type – A
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c) Dimension "W", "L" and "t" shall refer to Table – 1

4.4. Precautions against Storm

When the wind velocity exceeds 15 m/sec, all installation work shall be stopped. No
equipment shall be installed under stormy winds or heavy rain.

4.5. Installation
1. Heavy equipment shall tentatively be lifted, slightly, to examine all parts of lifting
equipment, wire ropes, tools, etc. If any defect is found, the equipment to be installed
shall be lowered on the ground. After the defect is corrected, the equipment shall be lifted
again slowly.
2. Lifting work shall not be suspended at dangerous and incomplete position during the
lifting operation.
3. The protective covers for nozzle and flanges of equipment shall not be removed without
the approval from BIDDER.
4. During installation work, special care shall be taken in order not to damage the anchor
bolts or their threads.
5. While seating and leveling, shim and/or pairs of wedges shall be used.
6. As a rule, shim and/or wedges shall be placed on liner plates fixed on the concrete
foundation or the anchor pads, and leveling shall be done temporarily.
7. After leveling is finished all anchor bolts are tightened firmly.
8. As a rule, welded lifting lugs used in the installation shall be left in place.
9. Equipment weight to be checked from packing slip/ drawing and accordingly the tested
lifting tackles, slings, eye bolts, hoists, cranes to be selected /used.

5. GENERAL
5.1. General
All installed equipment shall be aligned for plumbness or level. Towers and vertical vessels
plumbness shall satisfy the requirements mentioned in section 3.2. Horizontal vessel and
heat exchangers shall be level and satisfy the requirements mentioned in section 3.3.
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5.2. Plumbness
1. Plumbness shall be checked by viewing from two directions, 90º apart with a transit. The
check of plumbness of very tall equipment shall be done early in the morning.
2. Out of plumb of the equipment installed shall not exceed 1.0 mm per 1 m height or a total
of 25 mm for the entire height, whichever is smaller, unless otherwise specified in this
specification.
3. After alignment is finished and the lock nuts of the anchor bolts are tightened firmly, the
shims and wedges shall be tack welded each other and any excess in the shims and
wedges shall be cut off with a gas cutter.

5.3. Leveling
The alignment level shall be made using a spirit level instrument or a transit at four points
based on the centerline marked on the equipment in the shop. The level shall be aligned in
the direction of AB or CD and AC or BD at the centerline on the equipment. (Refer to Fig. 2).

Figure – 2. Leveling Points for Horizontal Equipment

The maximum tolerance shall be as shown in Table-2, unless otherwise specified.

Table – 2
POINT TOLERANCE
A and B or C and D 0.5 mm for length < 1mm
1 mm per 1 meter of length
A and C or B and D 2 mm maximum

After leveling is finished the lock nuts of the anchor bolts shall be tightened firmly.
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6. GROUTING
Grouting shall be accomplished in accordance with the following requirements, unless otherwise
specified:
6.1. Preparation for Grouting
1. The Grout supplier’s instructions must be followed carefully.
2. The foundation surface shall be cleaned thoroughly and any dirt or oil spots shall be
removed completely.
3. The top surface of the foundation shall be wetted thoroughly with fresh clean water prior
to grouting.

6.2. Type and Usage of Grouting

Grouting for equipment shall be in accordance with requirements of the manufacturer. If there
are discrepancies, the usage of grouting shall be in accordance with Table – 3.

6.3. Materials
1. Grout under the base plate shall be non-corrosive, non-staining and non-shrink.
2. The mixing ratio of non-shrinking mortar and clean fine sand, and the ratio of water to
cement shall be in accordance with the specification from the non-shrink mortar
manufacturer.
3. The mixing ratio of cement and clean fine sand shall be approximately 1:2 in volume, and
the ratio of water to cement shall be less than 40 percent in volume, unless otherwise
specified.
4. Material component of grout have to be in accordance with Table – 4, except when
specified otherwise.
5. Property of grout shall be in accordance with the requirements stated in Table – 5.
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Table – 3. Type and Specific Uses of Grout

Table – 4. Grout Components and Products

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Table – 5. Property Requirement for Placed Grout

6.4. Grouting Procedures

1. The base plate shall be grouted as follows:
a. The space under the base plate shall be filled completely with grout.
b. Grouting shall also cover all shim and wedges
2. After the grouting mortar has been poured completely, excess grout shall be trimmed
away and slopped. The surface of the mortar outside of the base plate shall be finished
smoothly.
3. Adequate curing time as per grout manufacturer's instruction to be allowed for curing and
only then inlet / outlet pipes to be connected.
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7. LOOSENING SLIDE AND ANCHOR BOLT

a. After connection of piping to the nozzle of the equipment has been finished, the nuts of sliding
side and anchor bolts shall be loosened to allow thermal expansion.
b. The above requirement shall be applied to horizontal vessels and shell & tube heat exchangers.
c. For some equipment, the Teflon sliding plates shall be installed between the bearings plates
attached to equipment base plate in accordance with manufacturer’s instructions.

8. INSPECTION RECORD
The results of the following inspections shall be recorded and submitted by SUBCONTRACOR to
BIDDER and OWNER:
a. Plumbness
b. Level
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9. EQUIPMENT AND TOOLS

Safety concerned all rigging provided for the lifting activities shall be inspected, checked and
correlated against the individual certification for each item (original test certificate and periodic
inspection/test).
Equipments shall be tested/checked as valid safety regulation. Measuring tools should periodically
calibrate as valid metrology regulation. Absorption Tower installer should provide equipment and tools
but not limited up to following list:
No. Equipment & Tools Quantity
1 Heavy Lift Crane, 1250 ton 1 unit (1250 Ton) Capacity
2 Heavy Lift Crane, 550 ton 1 unit (550 Ton) Capacity
3 Heavy Lift Crane, 250 ton / 150 ton 1 unit (250 Ton/150 Ton) Capacity
3 5T Forklift 1 unit
4 45 Ton Crane for lifting general cargo Quantity, See Mobilization Equipment
Plant
5 Truck/ Multi axel compete with turn table 1 set
6 Push and Pull Cylinder 1 lot
8 6” x 6” Wooden Block 1 lot
9 Wooden Saddles 1 lot
10 Shackle 3 EA
11 Wire Sling 3 EA
12 3T Chain Block 1 lot
13 3T Lever Block 1 lot
14 Jack-Up Timber 1 lot
15 Hydraulic Jack 1 set
16 Plate or Timber Mate 1 lot
17 Spreader Beam 1 lot
18 Scaffolding and Clamp lot
19 CrNi Steel Brush Dia 4 Inch Brush Cup
20 Electrode for welding As per WPS issued by Principal
21 Shim plates 1 lot
22 Survey equipment/ Theodolit/ Spirit level 1 set
23 Special man cage 1m x 1m 1 set
24 Mixer grouting. 1 set
25 Anchor pad plate 1 lot.
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10. INSTALLATION SEQUENCE DIAGRAM