焊接工艺指导书 Welding Procedure Specification

文件号 Doc. No.: PWPS-A333 GR6-BW-01 Rev.0

*焊接位置 POSITIONS (QW-405) *焊后热处理 POST WELD HEAT TREATMENT (QW-407)

坡口位置 Position(s) of Groove 2G 温度范围 Temperature Range None
焊接方向 Welding Progression N/A 保温时间 Soaking Time None
角焊位置 Position(s) of Fillet N/A 升温速率 Increasing rate None
其他 Others N/A 降温速率 Decreasing rate None
其他 Others None
*预热 PREHEAT (QW-406) *气体 GAS (QW-408) 百分比 Percent Composition
气体 混合比 流量
最低预热温度 Preheat Temp. Min. 5℃
Gas(es) (Mixture) (Flow Rate)
250℃
保护气
最高道间温度 Inter Pass Temp. Max. ( Measurement method： Ar 99.995% 15~20L/min
Shielding
Digital thermometer)
尾部保护气
预热保持方式 Preheat Maintenance N/A N/A N/A N/A
Trailing
(采用连续加热或特殊加热法时应有温度记录) 背面保护气
(Continuous or special heating where applicable should be recorded) N/A N/A N/A
Backing

*电特性 ELECTRICAL CHARACTERISTICS (QW-409)

电流 Current AC or DC DC 极性 Polarity See table below 如下表所示
安培 Amps. (Range) See table below 如下表所示 伏特 Volts. (Range) See table below 如下表所示

(安培和伏特范围应按每种焊丝焊条尺寸、位置和厚度等分别记录，可按以下列表的方式记录)
(Amps and volt range should be recorded for each electrode size, position, and thickness, etc. This information may be listed in a
tabular form similar to that shown below.)
钨极尺寸和类型 Tungsten Electrode Size and Type Ф2.4mm EWCe-2
(纯钨极或 2%钍钨极 Pure Tungsten, 2% Thorited, etc.)
金属过渡方式 Mode of Metal Transfer for GMAW N/A
(射流或短路等 Spray arc, short circuiting arc, etc.)
送丝速度范围 Electrode Wire feed speed range N/A

*焊接技术 TECHNIQUE (QW-410)

焊接方法 Welding Process GTAW
焊接设备 Welding Equipment KEMPPI MASTER TIG MLS 4000
直道焊或横摆焊 String or Weave Bead Weave
嘴孔或喷嘴尺寸 Orifice or Gas Cup Size 10 mm
打底焊道和中间焊道的清理方法(刷理或打磨等等)
Brushing or Grinding
Initial and Interpass Cleaning (Brushing, Grinding, etc.)
背面清根方法 Method of Back Gouging None
横摆方法 Oscillation N/A
导电嘴至工作距离 Contact Tube to Work Distance 5~10mm
多道焊或单道焊(每侧) Multiple or Single Pass (per side) Multiple passes
多电极焊或单电极焊 Multiple or Single Electrodes Single Electrode
焊接速度(范围) Travel Speed (Range) See table below 如下表所示
锤击有无 Peening None
室内或室外 Closed to out chamber N/A
焊道间时间间隔 Time Lapse Between Passes N/A
其他 Other None

填充金属 Filler Metal 电流极性 安培范围 焊接速度范围 热输入量

焊缝层次 电压范围
焊接方法 Current Amperage Travel Speed Heat Input
Weld 牌号 直径 Voltage Range
Process Type and Range Range (Arc)
Layer (s) Classification Dia.(mm) (V)
Polarity (A) (mm/min) (KJ//mm)
Root GTAW ER70S-6 Ф2.4 DCEN 100~150 10~16 70~100 TBN
Fill and cap GTAW ER70S-6 Ф2.4 DCEN 100~150 10~16 70~100 TBN

*Heat input(KJ/mm)=[(Volts Arc(V)× Amps Arc (A)× 60]/ [Travel speed(mm/min) × 1000]
*Welding sequence or layers shall be adjusted according to actual joint.焊接顺序或层数必须按照实际焊接要求
编制 Prepared By 审核 Reviewed By 第三方机构 Third party By

签名 Signature
日期 Date 2020-11-12 2020-11-12

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