The document outlines a change over plan from a 10mm DWR to a 10mm CWR that involves using cranes to move stands over a period of 29 minutes. It details the sequence of moving stands (#14 to #9) between stands, who is assigned to each task, potential hazards like crane movement and falling, and required safety measures like properly locking hooks and slings and avoiding walkways. Parallel jobs like greasing mill stands and stock adjustments are also scheduled during the changeover.
The document outlines a change over plan from a 10mm DWR to a 10mm CWR that involves using cranes to move stands over a period of 29 minutes. It details the sequence of moving stands (#14 to #9) between stands, who is assigned to each task, potential hazards like crane movement and falling, and required safety measures like properly locking hooks and slings and avoiding walkways. Parallel jobs like greasing mill stands and stock adjustments are also scheduled during the changeover.
The document outlines a change over plan from a 10mm DWR to a 10mm CWR that involves using cranes to move stands over a period of 29 minutes. It details the sequence of moving stands (#14 to #9) between stands, who is assigned to each task, potential hazards like crane movement and falling, and required safety measures like properly locking hooks and slings and avoiding walkways. Parallel jobs like greasing mill stands and stock adjustments are also scheduled during the changeover.
Date: 18/3/21 Time 10:30 AM Change Over plan From D-10mm DWR to Sq-10mm CWR
Timing Completion Progression
Job by CRANE - 1 (New Crane) Assigned Person Hazard Safety Measure (In minute) Sequence (In Minute) Follow Proper SOP, Follow of LOTO if there any, Stand and By Pass Observe Human Movement, Dismantle all LCS Operation 1 Arif Movement Electrical, Mechanical, Hydraulic and Lubrication 1 1 connection
Lock all the hooks and slings properly, Follow
Raihan, Anwar, Anisur, Casual Crane Movement, Falling # 14 stand to by pass 4 1 hazard Human Movement underneath, Avoid walkway 2 5 for keeping stands and by pass Lock all the hooks and slings properly, Follow Sattam, Parvej, Casual 1, 1 Crane Movement, Falling # 15 stand to stand 4 Person from WS hazard Human Movement underneath, Avoid walkway 3 9 for keeping stands and by pass Lock all the hooks and slings properly, Follow Sattam, Parvej, Casual 1, 1 Crane Movement, Falling # 16 stand to stand 4 Person from WS hazard Human Movement underneath, Avoid walkway 4 13 for keeping stands and by pass Lock all the hooks and slings properly, Follow Raihan, Anwar, Anisur, Casual Crane Movement, Falling # 12 stand to stand 4 1 hazard Human Movement underneath, Avoid walkway 5 17 for keeping stands and by pass Lock all the hooks and slings properly, Follow Raihan, Anwar, Anisur, Casual Crane Movement, Falling # 11 stand to stand 4 1 hazard Human Movement underneath, Avoid walkway 6 21 for keeping stands and by pass Lock all the hooks and slings properly, Follow Raihan, Anwar, Anisur, Casual Crane Movement, Falling # 10 stand to stand 4 1 hazard Human Movement underneath, Avoid walkway 7 25 for keeping stands and by pass Lock all the hooks and slings properly, Follow Raihan, Anwar, Anisur, Casual Crane Movement, Falling # 9 stand to stand 4 1 hazard Human Movement underneath, Avoid walkway 8 29 for keeping stands and by pass # Intermediate Mill all stand base frame greasing (Parallel Job) 10 Casual 1 Spillage Proper House Keeping # Roughing Mill stock adjustment from beginning (Parallel Job) 10 Pannu Burn Hazard Use of Leather Hand gloves, Safety Goggles
# Intermediate Mill Sampling (motor needs to be given clearance after 15 minutes) 6 Raihan, Parvej, Casual 1 Burn Hazard Use of Leather Hand gloves, Safety Goggles
Timing Completion Progression
Job by CRANE - 2 (In minute) Sequence (In Minute)
Follow Proper SOP, Follow of LOTO if there any,
Stand and By Pass Observe Human Movement, Dismantle all LCS Operation 2 Moinuddin Movement Electrical, Mechanical, Hydraulic and Lubrication 1 2 connection
Lock all the hooks and slings properly, Follow
# 4 slit QTB entry exit by pass funnel alignment, Cooler Replacement with QTB shifting and Mosharof, Masud, Casual 4 Crane Movement, Falling 25 hazard Human Movement underneath, Avoid walkway 6 25 position locking (Parallel Job for 25 minute) person, Shahidul for keeping stands and by pass Lock all the hooks and slings properly, Follow Zakir, Sabuj, Casual 1 Crane Movement, Falling # 20 stand to stand 4 hazard Human Movement underneath, Avoid walkway 2 9 person, Monir for keeping stands and by pass Lock all the hooks and slings properly, Follow Zakir, Sabuj, Casual 1 Crane Movement, Falling # 19-20 Looper Change 4 hazard Human Movement underneath, Avoid walkway 3 13 person, Monir for keeping stands and by pass Lock all the hooks and slings properly, Follow Sattam, Parvej, Casual 1, 1 Crane Movement, Falling # 19 stand to stand (Sampling to be done immediately after that) 4 hazard Human Movement underneath, Avoid walkway 4 17 Person from WS for keeping stands and by pass Lock all the hooks and slings properly, Follow Sattam, Parvej, Casual 1, 1 Crane Movement, Falling # 18-19 Looper Change 4 Person from WS hazard Human Movement underneath, Avoid walkway 5 21 for keeping stands and by pass Lock all the hooks and slings properly, Follow Sattam, Parvej, Casual 1, 1 Crane Movement, Falling # 18 stand to stand 4 hazard Human Movement underneath, Avoid walkway 6 25 Person from WS for keeping stands and by pass Lock all the hooks and slings properly, Follow Zakir, Sabuj, Casual 1 Crane Movement, Falling # 17 stand to stand 4 hazard Human Movement underneath, Avoid walkway 7 29 person, Monir for keeping stands and by pass # F/mill All stand baseframe greasing (Parallel Job) 10 Casual 1 Spillage Proper House Keeping Cutting Hazard, Burn # Pass grinding of Finishing Mill and Roll Cross adjustment (Parallel Job) & 15,16 Sampling 25 Sattam, Zakir, Hazard Use of Leather Hand gloves, Safety Goggles
Cutting Hazard, Burn
# F/Mill Checking, , Roll gap adjustment , Ghost Rolling (1min) 1 Sattam, Zakir, Hasan Use of Leather Hand gloves, Safety Goggles 8 30 Hazard READY TO TAKE FIRST BILLET = 30