The document provides a change over plan from a 10mm DWR to a 12mm CWR. It outlines 7 crane jobs to move mill stands over 25 minutes. It also lists 3 parallel jobs like greasing and sampling taking 15-10 minutes. Hazards identified are falling, burn, and spillage. Safety measures include proper slinging, avoiding walkways, using gloves and goggles. The plan is to complete the changeover safely within 35 minutes.
The document provides a change over plan from a 10mm DWR to a 12mm CWR. It outlines 7 crane jobs to move mill stands over 25 minutes. It also lists 3 parallel jobs like greasing and sampling taking 15-10 minutes. Hazards identified are falling, burn, and spillage. Safety measures include proper slinging, avoiding walkways, using gloves and goggles. The plan is to complete the changeover safely within 35 minutes.
The document provides a change over plan from a 10mm DWR to a 12mm CWR. It outlines 7 crane jobs to move mill stands over 25 minutes. It also lists 3 parallel jobs like greasing and sampling taking 15-10 minutes. Hazards identified are falling, burn, and spillage. Safety measures include proper slinging, avoiding walkways, using gloves and goggles. The plan is to complete the changeover safely within 35 minutes.
Date: 16/4/21 Time 10:00 AM Change Over plan From D-10mm DWR to Sq-12mm CWR
Timing Completion Progression
Job by CRANE - 1 Assigned Person Hazard Safety Measure (In minute) Sequence (In Minute) Follow Proper SOP, Follow of LOTO if there any, Stand and By Pass Observe Human Movement, Dismantle all LCS Operation 5 Anisur Movement Electrical, Mechanical, Hydraulic and Lubrication 1 5 connection
Lock all the hooks and slings properly, Follow
Linkon, Ibrahim, Anisur, Crane Movement, Falling # 9 stand to stand 5 Casual 1, Khorshed, Tanvir hazard Human Movement underneath, Avoid walkway 2 10 for keeping stands and by pass Lock all the hooks and slings properly, Follow Linkon, Ibrahim, Anisur, Crane Movement, Falling # 11 stand to stand 5 Casual 1, Khorshed, Tanvir hazard Human Movement underneath, Avoid walkway 3 15 for keeping stands and by pass Lock all the hooks and slings properly, Follow Linkon, Ibrahim, Anisur, Crane Movement, Falling # 12 stand to stand 5 Casual 1, Khorshed, Tanvir hazard Human Movement underneath, Avoid walkway 4 20 for keeping stands and by pass Lock all the hooks and slings properly, Follow Linkon, Ibrahim, Anisur, Crane Movement, Falling # 14 stand to by pass 5 Casual 1, Khorshed, Tanvir hazard Human Movement underneath, Avoid walkway 5 25 for keeping stands and by pass Lock all the hooks and slings properly, Follow Humayun Ibrahim, Khorshed, Crane Movement, Falling # 3 stand to stand 5 Casual 1, Purna hazard Human Movement underneath, Avoid walkway 6 30 for keeping stands and by pass Lock all the hooks and slings properly, Follow Humayun Ibrahim, Khorshed, Crane Movement, Falling # 5 stand to stand 5 Casual 1, Purna hazard Human Movement underneath, Avoid walkway 7 35 for keeping stands and by pass # Intermediate Mill all stand base frame greasing (Parallel Job) 15 Casual 1 Spillage Proper House Keeping # Roughing Mill stock adjustment from beginning (Parallel Job) 10 Humayun Burn Hazard Use of Leather Hand gloves, Safety Goggles # Intermediate Mill Sampling (motor needs to be given clearance after 25 minutes) 6 Linkon, Ibrahim, Tanvir Burn Hazard Use of Leather Hand gloves, Safety Goggles Timing Completion Progression Job by CRANE - 2 (In minute) Sequence (In Minute)
Follow Proper SOP, Follow of LOTO if there any,
Stand and By Pass Observe Human Movement, Dismantle all LCS Operation 5 Sakib Movement Electrical, Mechanical, Hydraulic and Lubrication 1 5 connection
Lock all the hooks and slings properly, Follow
Syful, ., Sakib Casual 1 Crane Movement, Falling # 19-20 Looper Replacement 5 person, Achai hazard Human Movement underneath, Avoid walkway 2 10 Lock allfor thekeeping stands hooks and andproperly, slings by pass Follow Syful, ., Sakib Casual 1 Crane Movement, Falling # 19 stand to stand (Sampling to be done immediately after that) 5 person, Achai hazard Human Movement underneath, Avoid walkway 3 15 for keeping stands and by pass Lock all the hooks and slings properly, Follow Tasir, ., Sakib Casual 1 Crane Movement, Falling # 17 stand to stand 5 person, Achai,Balayet hazard Human Movement underneath, Avoid walkway 4 20 for keeping stands and by pass Lock all the hooks and slings properly, Follow Tasir, ., Sakib Casual 1 Crane Movement, Falling # 16 stand to stand 5 person, Achai,Balayet hazard Human Movement underneath, Avoid walkway 5 25 for keeping stands and by pass Lock all the hooks and slings properly, Follow Tasir, ., Sakib Casual 1 Crane Movement, Falling # 15 stand to stand 5 person, Achai,Balayet hazard Human Movement underneath, Avoid walkway 6 30 for keeping stands and by pass Cutting Hazard, Burn # Pass grinding of Finishing Mill and Roll Cross adjustment (Parallel Job) & 15,16 Sampling 5 Tasir, Syful Hazard Use of Leather Hand gloves, Safety Goggles
Timing Completion Progression
Job by CRANE - 3 (In minute) Sequence (In Minute) Follow Proper SOP, Follow of LOTO if there any, LCS Operation (** Marked Job will be backed up by Crane 2 & 1 as Mechanical may need Crane Stand and By Pass 1 Sohan Movement Observe Human Movement, Dismantle all 1 1 3 After 20 minutes of C/O Starting) Electrical, Mechanical, Hydraulic and Lubrication Zia, Masud, Balayet,, Akash, Lock all the hooks and slings properly, Follow # QTB 3 slit entry exit by pass funnel alignment work for Sq-3x12mm (Parallel Job for 20 Crane Movement, Falling 20 Upak, Faruk,Akbar, Zahed, hazard Human Movement underneath, Avoid walkway 2 21 minutes) with 12 Nos Cooler and 3 Nos Stripper replacement Kamrul, . for keeping stands and by pass Lock all the hooks and slings properly, Follow Syful, ., Sakib Casual 1 Crane Movement, Falling # 20 stand to stand ** 5 person, Achai hazard Human Movement underneath, Avoid walkway 3 26 for keeping stands and by pass Lock all the hooks and slings properly, Follow Syful, ., Sakib Casual 1 Crane Movement, Falling # 18-19 Looper Replacement ** 5 person, Achai, Balayet hazard Human Movement underneath, Avoid walkway 4 31 for keeping stands and by pass Lock all the hooks and slings properly, Follow Tasir, ., Sakib Casual 1 Crane Movement, Falling # 18 stand to stand ** 5 hazard Human Movement underneath, Avoid walkway 5 36 person, Achai,Balayet for keeping stands and by pass # F/mill All stand baseframe greasing (Parallel Job) 15 Casual 1 Spillage Proper House Keeping Cutting Hazard, Burn # F/Mill Checking, , Roll gap adjustment (2 min) , Ghost Rolling (2min) 4 Tasir, Syful Use of Leather Hand gloves, Safety Goggles 6 40 Hazard READY TO TAKE FIRST BILLET = 40