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K iS è H f.
M anufacturer T o y O ta M o tO r CO . , ‘ L t d ,
fèSlyUi'r ^
Model K P 6 0 ,T o y o ta S t a r l e t ____ Cylinder Capacity 993 cm’ 6 0 . 6 2 jn ches’
•y ^ •y
-y • ü K L c n K Æ û f t f . , ".'lît
T o y o ta M o to r C o. ,L td t> t I j ': T o y o t a M o t o r C o . , L t d |
7
!si^/Rn
C h a ssis/B or
diyv Mnnnfnrfiiror MnHpl
M anufacturer, Model KP 6 0 Fnnino
Engine Maniifaptiirnr M
Manufacturer, rtHnl
Model 2K
2K ^
) F I RH
Recognition valid as from -U 0U 11 97 8
GENERAL CHARACTERISTICS :
1) : •KXX XX/'-fLWiS
Type of c a r construction: tç H jc a îe / u n i t a r y construction.
2) y^-ÿ-en u n )|!fk«nffn
Material of chassis xxxxx Material of coa ch w o rk S te e l
4)
Width of b o dyw ork m easured at front axle 1 5 1 .3 cm
5) l4)|itt±<niHf*«nr1i
W idth of bo dyw ork m easured at rear axle 1 5 2 .0 cm
6)
Overall lenghth with bum pers 3 6 8 .0 cm W ithout bum pers 357. 0 cm
Pag9 I
Yasuharu Nanba
f «
•« è n. g • în t
Make Toyota Model KP60 FIA Rec. No. 57 ^.4
MOTOR:
8) -I 9 /u
Cycle
20) K T -nft
Number of d o o rs
21) K T - o t n t : nij ?î
Material of doors: Front Rear
■g.t.e.eL. . XXXX
22) ^> 4- V
Material of b o n n et Steel
23) h 7 'I -, K o f t H
Material of boo t lid Steel
^ T IO N A tp
24) ' ) -f >- K i ' - ' w K o t t n
Material of rear window G lass
25) 7 D V I- -f > K ^ — >u r « o f t H
Material of w in dscreen Glass(LAMINATED)
29) i | . f >
Material of rear quarter lights Glass
30) 7 o > l - i - - ) - ( n i | t | | t ( 7 9 y . / | - . i - - ) - u - / u f t )
Weight of fron t seat(s) (complete with sup p orts and rails, out of th e car) 11 kg x2
31) y a > h s a
Material of Front bum per Steel W eight 4 .2 kg
32) <1 y '- ( - ( D fill £fi
Material of Rear bumper steel Weight 3 .9 kg
33)
Ventilation: yes M>
p»OB 2 / 1 8
T - 254
40)
Type Rack and pinnion
S U S P EN S IO N
49)
Method of fixation of w/heels
4 Nuts
BRAKES
50) l y - m A
Method of operation Hydraulic
51) — it; y X f
Servo assistance (if fitted) Type Vacuum
52) — r-<7)1Si
Number of master-cylinders
K5 + 200
Drum Brakes
55) K9A7)p*9(î mm mm
Inside diam eter
56) - r y — jL-enÿi
Number of sho es per brake
11520
57) 17- 1— 0
Total area p er brake
x .f + inner pad 84 mm
Disc Brakes
59)
Number of p ad s per brake
60)
6400
mm> mm*
Total area per b rake
Paga 3
/l8
J A F S îJ ffrÇ - T - 254
iî?i r,
Make Toyota KP60
Model FIA Rec. No.
5 71 4
ENGINE
65) . K T -
Bore 72.0 mm 2 .8 3
inches
67) 7. h a — -7
Stroke 6 1 .0 2 .4 0
mm inches
68) W 'A "r îtSOÜOtJGSk
T otal cylinder-capacity / RXM2«l«XKRaQa>Cû»X5Cy(by app j ari252) 99 3 cm» 6 0 .6 2 inches’
69 )
Maximum cylinder-capacity allowed 1000
6 1 .0 2 in ches’
70) ttîî
Material of Head jÎHKSDÜOCOîX - -,
----------------------------------- A 1 UTOi n u i t i r L a l l o y L
71)
Number of Head: 1 '
4 t-T
4 Stroke Engines
DRIVE TRAIN
;? 5 -y ?■
Clutch
90) - T u - j.
Number of plates
91)
Method of operating clutch Mechanical
h^ i y •> a >
Gear-box
92) f
Manual type, make
To y o t a M o t o r C o . , L t d .
93) fTlIËfîîR
Number of gear-box ratios forward 4
94)
Automatic Type, make xxx x
95) fifJift/Jft
Number of gear-ratios forward
XXXX
96)
f-f^./M anual I'lf?)/'Automatic Supp. m a n u e l / 'Automatic
<h ft
Nr teeth
fft ftt
Nr teeth
ft fft ft
Nr teeth Nr teeth
3.79
2.22
1.43
i) '< - x /R e v . 4.32
19*T S*
Ë
97) t K7 Y
Overdrive type XXXX
98) a
Number of teeth xxx x
99) i t
Ratio
XXXX
100) K 9 - f -rcnflijMi/îtt
Forward g e ars on which overdrive can be selected XXXX
7 7"f K 7 -f y
Rnal drive
10 1 ) 5^
Type of final drive H y p o i d gear
102)
Type of differential
Bevel gear
103) f« f t
N umber of teeth
4 1 /1 1 , 4 3 /1 1 , 4 1 /1 2 , 4 3 /1 2
104) I t
Ratio
3 .7 3 . 3 .9 1 . 3 .4 2 . 3.5 8
P tS . 8 / 1 8
J AFfiS'SÇ-___ T - 254
é fif,
Toyota KP60
Make Model FIA Rec. No. 571 4
P ho to C ‘ 1 r ' k ' ■» F T •) > ^ t f “ • 'I ç p : ( )
P h o to D fin '■'.-iÿ i- - n > I , ^ ^^^ ^ ^^ ^^
Oriv«f s seat and dashboard sieeriofl- w heel rem oved.
Complete front w heels assy rem oved from car (W ithout wheels).
**A
P ho to £ -Ti^L ‘1 t -iv > j > T . > -f .j _ # ^ ^ ^^ 70 > f/ i^ - ^ .X X X X X X X
P ho to F rf ;>ii ^ V '1
Com pleie rear w heels assy rem oved from car. (without wheels) Front brake. ^d isc with callioerfs).
P hoto <î m t ,
Rear brake, drum rem oved
ear-box (profile)
P tg t e /1 8
T - 254
itn r .
Make KP60
Photo K
K »
Model FIA Rec. No 57 1 4
Combustion ch tm b e r in h«td
T o leran ce acele :
1) Tolerances for all machining, excepting bore and stroke*
0 2 %.
(Articles 148, 150, 74, 75. 161, 171, 185, 186, 192,
211, 212, and also the orifices appearing on page 14 of
the recognition forml.
2) Article 144: tolerance ±0.5% .
31 Unfinished castings: ± 4 % -2 %
4) C am -lift: +1% (Articles 162, 172, 2051.
5) Weight (Articles 151 to 156): + 7 % -3 % .
6) Width of the car at front and rear axles: + 1 % -0 .3 % .
7) W heelbase (Article 3): ± 0 5%
8) Track (Art. 110 and 111): ± 2 5 mm.
i i ÿD IS S
Additional inform ations.
Page 7 / I Q
JA T - 254
Toyota
Make Model KP60
FIA Rec. No. 571 4 1
120) h - ? -
Interior heating Yes
121) X T o > r 1
- ■> 3 + —
Air conditioning (in option) No
1 2 2 ) V o > )■ ^ - f :
Type of fron t seats Separate
123) 'I f : ifjjt
Type of rear sea ts Bench
— JU
WHEELS
124) f t n
Material
steel
125) 1 V ioiTt ? ( 9 ^ - Y t i l ) a îf:
Unitary w eigh t (bare wheel) 6.5 (tolerance ± 5 % )
-^ g
126) 'I i f f .
Rim diam eter 330mm 13inches
127) 'I Alta
Rim width 114mm 4.5inches
S U S P E N S IO N
130) 7 D > f X f -f - f —
Front stabilizer (if fitted) T o r s i o n bar
131) ' l - ^ - X ? f - ? t
Rear stabilizer (if fitted) XXX
P tg . 8 / 1 8
J AFiïyiSf- T - 254
135) 1aR
Capacity per cylinder 248.36 cm ’ 15.156 inched
136) X I) - - r ;
Sleeves : No
141) K *■ 7. V , ^ 0 7 *
Thickness of head gasket inter tightened 1.30
mm
146) t ■< /t ? -
Oil cooler; XX
147) inf ô l
Capacity of cooling system
151) 7 Y -f - a in Ip ç ( II > r t p L )
W eight of flywheel (clean) kg
7.1
152) 7, f r f.f 7 ^ < t- -f - a o ,!((. St
W eight of flywheel with starte r ring 7.9 •tg
1 53) 7 ^ -, T-f f 7 ? f ^ - a 7) 1(1
, S(.
Weight of flywheel with cluth 11.4
kg
154) l-<n.ipji
Weight of crankshaft 9.0 K C .S .I. J kg
1 55) 3 o / K «ntRIR
W eight of con-rod 0.48 kg
156) f x I- v m f R ( 'I > r .
W eight of piston with rings and pin 0.37 kg
p»g» 9 / 1 8
T - 254
J AFi>sS.»^___________
".TJC
Make T oyota Model KP60 FIA Rec. No. 571 4
INLET
1 62) 7" 1) V I-
Maximum valve lift 8 . 4 mm 0 .3 3 Inches
EXHAUST
174) / O v - f x - T ') -y
Type of spring Coil
177) /'VcT-sorflL**-')
Valves close at A.T.D.C 16° ± 5°
CARBURATION
180) A + r p ^’ - c o R
N umber of carburettors
181) m x
Down-draft
182) î a S è t i
Make A isa n
183) ji:
2K
Model
184) 1^ A- 7 ’ ix ^ - ff) 1
) ix/ucnft
Number of mixture p assag es per carb urettor 2
r '^ f
(z f c. s. 1 _ -
.
AM
J5)
P ags 1 0 / 1 8
J AF5i,I2.frfy_ T - 254
T 'i':
Make _Toyota_ Model KP60 FIA Rec. No.
5714
185) f-flin riiî:
Flange hole diam eter of exit po rt of carburettor 28 & 28
186) 'I —
Minimum diam eter of'venturi 19 & 24
1 8 7 ) +:>
Make of pump xxxx
1 8 9 ) .trv -r.-H fJ a l:
Mode! or type of pump xxxx
192) D'ivin-^/iM-rF
Minimum diam eter of inlet pipe XXXX
ENGINE A C C E S S O R IE S
195) («.n.-tf>
Fuel pump Mechanical XOdXX etSCKiKak
196) 7 '7 ) « :
Number of Fuel pump
1 9 7 ) .■‘f . k f f X
Type of Ignition system M a k e and b r e a k
198) o -f II. T if t
Number of Ignition colls 1
199) IJfEfSt : 17 X ft
Generator: Type Alternator Number
200) S fn T fX
M ethod of G enerator drive V-Belt
205) t Uv F
C am shaft
R: C e nter
\ *A A
Inlet cam Exhaust cam
S= 2 1 .1 mm 0 . 8 3 inches S= 2 1 .2 mm 0 .8 3 Inches
T = 1 ,S . 4 mm 0 . 6 1 inches T= 1R ■ mm f) . fi 0 inches
P ig a t t
/1 8
J T - 25 4
itn r, V. ^
Make To y o t a Model K P60 FIA Rec. No. 57 1 4
W HEEL DRIVE
Clutch
2 1 0 ) fiA*
Type Dry p l a t e «
211)
Diameter 18 0
mm
2\2) ^ i r n m i l'-l?F n-ff
Diameter of linings Interior 125 mm Outside 180 mm
2 13 ) T <
Number of discs
1
7 >^ i 3>
Gear-box
2 15 ) ^ V c^t'i
Number of fo rw ard synchronised ratios 1r 2 ,r 3 , & 4
216) > -r h U —ot.ïifr
Location of g ear lever Floor
2 17 ) t- ^ > 7. 1 ,> 3 > -> y y
Automatic g e a r- b o x —location of g ear lever x xxx
2 18 ) t — K ^ ^ T'snif'A
Type of overdrive xxxx
21 9) 7 .f T it
Overdrive ratio xxxx
7 7"f K V -f 7"
Final drive
jjp jj *
V o\ ^ _
P .g t 12 / 1 8
T - 254
Make T o y o ta
VA
Model KP60 FIA Rec. No.
571 4
P h oto L - ' i« » ' P ho to M t . >•; 3«+i ' :-i4i>n,ïo'
View of Ihe eno'ne, nohl orof'le with alt s c c ê s s o n ts
View of the en g m t. left profile with elf acceeto riet.
Sà
P h o to N I r ; < I tJ-
Pho to 0 I.' 1 1 >XXXXXXi fir. » 'ii-i’/ri
Engine in ils bey. bonnet rem oved
Piston Profile with view of the top
P ho to P .f r • t
Dero wheel j -
P»B* 13 / 1 8
J A T - 254
’Î’JA
Make T o yota Model KP60 FIA Rec, No. 571 4
U N IT S mm
□ © o
□
!0 °
—
CM
> ■ V
_ 22
^ ........
.
— n KM)
Drawing of exit to exhaust p o rt of
cylinderhead/kcxiïaQÇX
with dim ensions R4 A
Page 14 /]^ g
T - 254
j î i i r,
Toyota KP60
Make Model FIA Rec. No. 571 4
Photo T >_ - 1 . P hoto U j: t J •< r 1
*i
Carburettor Exhaust pipmg with muffler.
Photo V 3i ' j. ■ II
Exhaust rron'fotd P h oto W C lüth
h«;?gea
Gear change gate
iâ * Q lS §
Additional inform ations
Pag* 15
/1 8
j-A - r s t ff i» T - 254
G E N E R A L C H A R A C T ERISTICS
C O A C H W O R K A N D INTERIOR
Poge 16/18
j-A -rsa i» T“ 254
Mefc* Toyota KP60 F.I.A.Roc.N o .
Modal
57 1
[C]GEAR-BOX
Photo ; H
Gear-box (profile)
P ar t No. 33030- 1 0 0 9 0
93) N u m b e r of g e a r - b o x ra t i o s forward
96)
MANUAL
Ratio N r teeth
12 „ 36
1 3.79
19 16
2 2.22 32 X 29
19 22 _
32 X 23
3 1.43
19 27
4 1.00
32 ^ 19
5 0.86
19 37
32 X 41
Rev. 4.32
19 16
G E A R - C H A N G E GAT E
u) @ ©
Pog. 1 7 / l B
l o y/ oo ii " 3 l VCP ,^0 57 1 4 f
a/i?
J A « ip - 2 5 4
Kor four s o j l e r s
4 l+.'J!
u B' a C D D' P E
L H M m k t-m P k k (• ^ f m K i L I M
28 33 48 42 64 63 22 97 121
F o r tw o s e a le r s :
M in im u m D im en sio n s
8 C
x xxxx x xxxx
cm cm
1 8 /1 8
t t
«
0 1/ 0 H
FlDtRATION INfERNAIIONAU OE I'AUIOMOBUE
Ihr niodrficolions ore (o bo r<^i»tidered as: Vorionl / normol evolution of ifie type
Ç it -Il (f.
Dole nmppflmenl is vuhd from A<jül 1978
Photo : A Photo : B
3/4 V i e w of car fro m front 3/4 V i e w of car fro m r ear
-J -s m
a
Yasuharu Nanba
r 4 * •
T -2 5 4 V -1
TOYOTA Modal KP60 F.I.A.«*e.No. 5 7 1 4
VA
L A R G E SIZE B U M P E R
Photo : A P hoto : B
3/4 V i e w of car from front 3/4 V i e w of car from rear
3 a ) Fro nt O v e r h a n g 630cm
3b)Rea r O v e r h a n g 795cm
ttO N A L E
P„g, 2/2
c ô JAPAN AUTOMOBILE FEDERATION
T -2 5 4 f
>h \ 1 9 8 0 ^ 7 B 310
I A. Homol. No 5 7 1 4
02/01 t
riDIRAIK'^N ir-JIFRMAllONAlf nE l'AUlOMORIlE
M ole* M od«l
T o y o t a Mo t o r C o ..L t d °’ ‘ “ S t a r l e t
AArflilicciiion't nppliCMiioti -.kui« willi spriol No. ' m''* —y tl AKU K P 6 0
rngin» A R I > i* > S! iR 2K
Applicniion of (liit riTiaiirl'iifiii '.'oiirH ihp
f 8 t. M a y . 1 9 8 0
CiMiniorcml ctpiiorniiKilion nitni upplirotion ot modificoliorn t t ci . . r.
loyota S t a r l e t S eries
H - modd.cotion, ,.re I.-. bo r«M„rle,ed oj: V»<i>Q<t normol evoluf.on of ihp Ivnr
Oolf noicndmeiil i\ Kilirl f r o m
*l.Ce.I,1980 l'*'
D**^crtphon of nmrtïilmpfti
C O A C HWO R K
Photo A Photo B
02/01 f
116) We i g h t 6 6 5kg
L A K ÜE SIZE B UM P E R
Photo A Photo B
I’flUTOTft
F’ h o t o D
SUSPENSI O N ( f r o n t )
Poge - g
J A Fi;i:*i;T-2 5 4
Moke TOYOTA
KP60 F.I.A. Rec. No. 5 7 1 4
C O A C H W O R K ( ’5 D O O R SEDAN) 02/0 1t
Photo A Photo B
large s i z e BU.MPER
Photo A Photo B
F .I.S .A
Poge 3 /6
J A Fi.-i;#*; t - 2 5 4 ' ^ " - 2 -
Photo L Photo M
Photo N
BRAKES
Photo F Pho t o G
.1^ .
iv >
Po9* 4 / 6
r -2 5 4 j£ ~ JL
6 2 ) D | a m e t e r o f d i s c 2 2 6mm
Photo P
Photo U
F .l.S .A . Jf n
^N 0\^
« »r ~ -
Foe ■ 5 /6
J A F i.-i:» .; t - 2 5 4 '£ - 2 -
Malce TOYOTA Model KP6 0 F.LA.Rec. No. 5 7 1 4
V/^
02/01 f
G fiA fl—BOX ( 5 Speed fianual transmi s. s ion)
Photo fl
96)
VI a n 11 a 1
t
Ra t i o Nr . teeth
1
2.Î0 JL2 ^ A i . (Part 55050-Kp601)
1
19 2 0
2 16 2 I I ^ L I
19 2 6
12 2 2
5 1.2 H
19 5 0
1.
U 1. 00
5 2 18
5 0.8 9
19 5 4
Re c 4.5 2 F .I.S .A .
19 16 5 0
'’“ i" 6 / 6
I'\ JAPAN AUTOMOBILE FEDERATION
>S I J « A * i ' .
)irji B 1 9 8 0 ^ 7 ^ 3 1 0
,f. K
^ I A. Homol No 5 714 '
03 / 02 Ï
riD lR A iiriN irJIFRMAIIONAll he ^AU^O^^OBllE
Form of recognition o c c o r d o n c e wi t t i *
A p p e n d i x J to ifie Inlernolionol Sporting Code.
M o d .l
Tovotn M t n t . i KPGO. T o y o t a S t a r le t
M ft ■ M o t o r CO. . L .1
M'-rilticdiio'^ $ oppl'C'Mt*'!» ^lofU w»th s<*riol No
KP60
engine ^ ^ 2K
AppliÇfihon of -
Î « t. M a y . 1980
f. rm ninrc fil HpnornumhMn nflcf npplic ofion of aïociif icohont T * o * i * o
f o y o t a S t a r l e t S e r i c R
ll'p n»oHi f icnfiop^ fifp to r rttMirl^f («rl oj; V ô^'l^V ^V '
f i n a l d ri v k
10 3 ) X u m b ft r of t ** r* t h
Il.-'ll, 15/11. '11/10. 59/9. iU /9. 115/9
104) Ratio
5.'1?. 5.5t5. 5, r 3 . 5. 91. U.IO. U. 55. n . 5 6 . U . / 8
F .I.S .A .
' ,.y.,