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Twin Shaft Mixer MAO Series

Glient:
Model:
uLo22s0/r500sDYH0-P
Serial No:
12070111stDrs
Year:
zotz*sfrzofr
 .C,
EIE SICOMA

SICOMA CO., LTI).

TTENTION:

HE NIONI-APPLICATION OF THE USE AN

INTtrNANCE RULES MENTIONED WITH TH
RESENT MANUAL WILL ENTAIL TH
AUTOMATIC LOSS OF ALL WARRA
NSURANCE COVERINGS.
 CONTENT

INTRODUCTION

CONDITIONS OF GUARANTEE

DIMENSIONS SCHEME

TECHNICAL FEATURES

MACHINE SCHEME

TECHNICAL SPECI FICATI ON

INSTRUCTIONS FOR USE AND MAINTENANCE

1) HOW TO USE AND KEEP THE II',{S'TRUCTION MANUAL

1.1) WHO THIS INSTRUCTION I\{ANUAL IS FOR
1.2) PURPOSE OF THE INSTRUCTION MANUAL INFORMATION
r.3) TNSTRUCTTON MANUAL LIMITATIONS
1.4) HOW TO LOOK AFTER THE TNSTRUCTION MANUAL
l.s) WARNTNGS

2) MOVING AND INSTALLING THE MACHINE

2.1) ON RECEIVING THE MACHINE,
2.2) PER.SONNEL REQUTREMENTS
2.3) INSTRUCTIONS FOR LIFTING AND MOVING THE MACHINE
2.4) FTXTNG POINTS
2.5) STATIC AND DYNAMIC LOADS
2.6) CHECKING OIL AND HYDRAULIC FLUID LEVELS
2.7) MACHINE DISCHARGING AND OVERTURN

3) ELECTRICAL CONNECTIONS
3. 1) ELECTRICAL CONNECTIONS
3.2) CONTROL PANEL INDEPENDENT OF THE SYSTEM MASTER PANEL
3.3) JLTNCTION BOX
3.4) GENERAL SYSTEM CHARACTERISTICS
3.5) ELECTRICITY SUPPLY CONNECTIONS AND EARTH

4) USES FOR TIIE MACHINE

4.1) WHAT IS THE, MACHINE DESIGNED FOR
4.2) TYPE OF USE
4.3) OPERATOR
4,4) MATERIALS THAT MAY BE USED IN THE MACHINE
4.s) RESTRTCTTONS OF USE
4.6) WORKING ENVIRONMENT
4.7) WORKTNG OUTDOOR

5) TECHNICAL DESCRIPTTON OF THE MACHINE

5.1) DESCRTPTION OF THE MACHTNE
s.1.i) MIXING TANK
 5.r.2) TANK WEAR LININGS
5.1.3) MIXING ARMS
5.1.4) MIXING BLADES
5.1.s) UNLOADING
s.1.6) SEALS OF THE SHAFTS
5.1.7) MIXING REDUCTION GEARS
s.1.8) MIXING MOTORS
5.1.9) MOBILE, LOADING SKIP
5.1.10) MIXER',S SUPPORTING STRUCTURE,
5.1 . 1 1) SERVICE FLOOR
5.1.12) USE OF THE MANUAL EMERGENCY PUMP
5.1.13) MTXING SYSTEM
5.1.14) SEQUENCE OF OPERATIONS DURING THE MIXING CYCLE
5.2) DESCRIPTION AND POSITION OF CONTROLS
s.3) SAFETY DEViCES
5 3.1) MAXIMUNI1 PRESSURE VALVE AND PRESSURE, SWITCH
s.3.2) MIXER TANK PROTECTIVE GUARDS
5.4) TE,CHNICAL DIAGRAMS AND TABLES
s.4.1) JLrllCTloN BOX DIAGLAM
5.4.2) HYDRAULIC DIAGRAM
5.s) souND TESTS
s.5.1) MACHINE OPERATING CONDITIONS
-5.s.2) MEASURING CONDITIONS
5.s.3) AVERAGE Leq ( A )

6) INSTRUCTIOI\-S FOR USE

6.1) USING THE MACHINE
6.1.1) LOADING PHASE WITH MOBILE, OR FIXED SKIP
6.t.2) RECOMMENDED MIXING PHASE FOR:
1) PRE-MTXED MIXTURE FOR TRUCK MiXER',S LOADING
2) MIXED MIXTURE FOR MANUFACTURED AND PRE,F'ABRICATED
ELEMENTS
6.1.3) BELT LOADING PHASE
6.r.4) TTNLOADING PHASE,
6.1.s) CLEANING

7) SAFETY DEVICES: CHECKING AND ADJUSTMENT

7.I) MAXIMUM PRESSURE SAFETY VALVE
7.2) PRESSURE REGULATOR
7.3) CHECKING THE MAX-PRESSURE VALVE AND PRESSURE REGULATOR
7.4) CHECKING AND ADJUSTMENT OF TRANSMISSION BELTS TENSION

9.1) CHANGING THE LUBzuCATING OIL

9.2) CHANGING THE HYDRAULIC OIL IN THE OIL-PRESSURE SYSTEM
9.3) SEALS LUBzuCATION
9.3.1) WORKING
9.4) GREASING
9.s) CHECKING BOLT TiGHTNESS
7

9.6) CHECKING OF PARTS SUBJECT TO WEAR

9.7) ADJUSTMENT OF MIXING BLADES AND PERIPI{ERAL BLADES
9.7.t) ADJUSTMENT OF MIXTNG BLADES
9.1.2) ADJUSTMENT OF PERIPHERAL BLADES
9.8) REMOVING AND REFITTING MOTORS AND REDUCTION GEARS
9.8.1) REMOVTNG ELECTRIC MOTORS
9.8.2) REFITTING ELECTRTC MOTORS
9.8.3) REMOVING MrXER REDUCTION GEAR UNrTS
9.8.4) REFTTTING MIXER REDUCTION GEAR LTNITS
9.8.5) CHECKTNG OF TRANSMTSSION BELTS TENSTON
9.8.6) ADJUSTMENT OF TRASMTSSION BELTS TENSTON
9.9) REMOVING AND REFITTING SHAFTS AND SEALS
9.9.1) REMOVING MrXER SHAFT
9.9.2) REMOVTNG AND REFTTTING SEALS
e. i0) CHANGTNG THE UNLOADTNG DOOR SEALS

..

10) SAFETY DEVICES

10.1) INSPECTION DOOR',S BLOCK
10.2) AUTOMATTC CONTROL DEVTCE
10.2. 1) LUBRTCATTNG DETECTOR
10.2.2) HEAT DETECTORS FOR GEAR REDUCTORS LUBRICATING OIL AND
HYDRAULIC PUMP

11) DEMOLISHTNG TIIE MACHINE

12) SPARE PARTS MANUAL

12.t) GENERAL
12.2) HOW TO ORDER SPARE PARTS

SPARE PARTS
GRAPHICAL TABLES CONTENTS Table 0
VAT AND WEAR PLATE Table 1
SHAFTS-ARMS BLADES Table2
SEALING GROUP ELECTRIC MOTOR SIDE Table 3
SE,ALING GROUP OPPOSITE ELECTRIC MOTOR SIbE Table 4
MOTORS AND TRANSMISSiON Table 5
DISCHARGE DOOR Table 6
HYDRAULIC PLANT TableT
LIJBRICATION Table 8
JIII.{CTION BOX Table 9-18
 S [src-aoMA)
-|...

Dear Customer, SICOMA would like to thank you

for purchasing this product and invite
you to:
- Read the instructions in this manual: they give the sequence
of checks and
preliminary work required for transport, instalLtion, ,rr.
und maintenance of the
machine and a series of tables complete with lists for easy
identification and ordering
of spare parts.
- If there arc atry problems, contact the manufacturer or area representative.
- In order not to damage the machine or impair its correct operation,
we recommend
using ORIGINAL spare parts.

CONDITIO}.{S OF GUARANTEE

The guarantee period of 36 months applies to a single

shift (8 hours) per u,orking day.
The rriachine is guaranteecl for u p..ioa of 36 (sixly
months, for tlie mixing group gear
reducer
As regards all the other rnechanical par1s, the guarantee is
of 12 (trvel'e) rnonths starting
from the beginning of production.
Howet'er this starting date begin after a maximurn of 6 (six)
months from the date of
delivery to the user.
For electrical parts see separate manufacturer's guarantee.
The guarantee includes :
a) Free replacement or repair of parts found to be faulty
due to manufactu*ng
defects
(except the particulars suSject to wear and tear).
b) The guarantee ceases immediately if the machine,
- or one of its components, is
damaged by: '

Negligent use.
Dismantling, repair, or modification by unauthorised persons.
Transporting without due care,
causes not attributable to manufacturing defects.
c) Extension of the guarantee 'after an intervening"fault
is excluded, transport and
lravel expenses are paid by the customer, while on-site working hours are
included in the guarantee
d) Also excluded are cancellation of contract, compensation
for working hours lost,
non production, and direct or indire ct damage to persons
or things caused by the
improper use of the machine.
rF@
DIMENSIONS SCHEME

TYPE 1.5Yrn3 2.0Y m3

A 2320 232{J

B 2820 330 1

C 2122 2227

D 1350 13 50

E 16t1 1722

F I 980 i980

1346 1162

[T
ct2 G

H t720 1120

U 1 020 1 020

'l V 2002 2097

W 25 30

I 1 820 1 820

K 300 300

L 400 400

M tt22 I s50

N 200 200

T 525 525

S rB22 2250

x 796 t}s4
Y rt46 1404

Z 773 981

Dimensions in mm. They can be changed for technical reasons

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7
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TECHNICAL

MAO MAO
TYPE
2250/l 500Y 3000/2000Y

Load capacity Lt.2250 Lt. 3000

Yield per cycle Lt. 1500 Lt. 2000

Tirne per c1,cle Sec. 60** Sec. 60 **

Hourly output t\,{ )'h 90* x

N{r/h120 **

HP/KW HP/KW
Mixing motor power
2x40130 2x50137

Mixing blades 6+4+2 8+4+2

Mixing shaft revolutions per rninute 27.1 24.3

Dimension s max a_egregates mm.0-150 mm.0-150

Empty weight Kg. 6500 Kg. 7530

Static load Kg. 10100 Kg12330

**NB The time for a cycle and the hourly output canyary depending on the tlpe of concrete being
produced and the characteristics of the plant where the machine is installed.
 -F Crcoma)

1) HOW TO USE AND KEEI

This section gives information on hor.v to use the and the

1.1 * WHO THIS INSTRUCTION MANUAL IS FOR

This instruction manual is intended for:
- Transport, loading and unloading personnel
- Operators
- Installers
- Maintenancepersonnel
1.2 * PURPOSE OF THE INSTRUCTION MANUAL INFORMATION
The manual gives instructions on horv to use the rnachine, technical details, instluctions on moving,
installatron, adjustment and use, and covers maintenance rvork and crdering spare parts.

1.3 - INSTRUCTION MANT]AL LIMITATIONS

Bear in mind that the rnanual is only a sumn"rary of the main procedures to follou, and can never be a
substitute for ali expelienced operator.
The instruction rnariual refers to the technology culTent at the tirne of purchase and the manufacturer
rcsen'es the right to update the instruction manual and equiprnent without reference to any previous
instruction manuais and products, except rn exceptional cases.

1.4 - HOW TO LOOK AFTER THE INSTRUCTIC}{ MANIJAL

Remember that the manual should be retained for the life of the machine. Its cover is designed to
protect it fi'on-r wear.
Tw'o copies of the section on "moving the machine" are supplied (this allows both transpoft and
unloading personnel to refer to this section without having to consult the main text).
If the manual is mislaid or destroyed, you can request another copy either from the area representative
'or directly from the manut-acturer. You should give the machine
type, the serial number and the year of
manufacture.

1.5 -WARI{INGS

IMPORTANT:
Never carry out any operations or manoeuvres if you are unsure of what you are doing.
Contact the manufacturer or area representative.
The manufacturer takes no responsibilify for damage caused by the machine to property,
persons or the product through:
-fncorrect use of the machine or use by unsuitable personnel
-Incorrect installation
-Electricity supply faults
-fncorrect maintenance
. -Unauthorised work or modifications
-The use of non-original spare parts or parts which are not specific to the model
-Total or partial non-compliance with the instructions
-Exceptiona[ circumstances
7

l0

This section gives information on how to load and unload, move and install the machine.

2.1 - ON RECEIVING THE MACHINE

The n'rachine is supplied rvithout any packing. is pre-assembled and is ready for connection to the
electricity supply.

IMPORTANT:
On receiving the machine, check that it has not suffered any damage during transport.
If it has been damaged:
A) Contact the area representative
B) Make a written report
C) Send copies of the report to:
-The transporter's insurance company
-The transport company
-The manufacturer or area representative

2.2 - PERSONNEL REOUIREME,NTS

Personnel rnoving the machine require no special training.
It is recommeuded, hou,ever, that this operation is undertaken by someone who is familiar with
opcrating li liing equipment.

2.3 - INSTRUCTIONS FOR LIFTING AND MOVING THE MACHNE

Tire machine can be lifted using a bridge crane, a self-propelling crane. a fork lift truck or other suitable
mearls having a minimum capacity of twice the weight of the macliine. The machine has suitablc lifl,iilg
points on the cnds of the tank (see section l.a) rvhich are identif,red by a sign .
If for transport reasons the mixer an'ived overturn compared to the working position, please opcrate as
indicated on paragraph 2.7 .
For overall dimensions and unladen rveight see fig5-fig.6.

IMPORTANT:
Ensure that the load is correctly balanced.
In case of accidental collision, check the extent of any damage immediately and, if
contact the manufacturer.

2.4 - FIXING POINTS

The machine is provided rvith anchorage plates. For the positions of these fixing holes, see fig.6.
At the request of the customer, latticework support may be supplied together with the appropriate
assembly and hxing diagrams.
For those machines equipped with a skip, bolt the track to the protruding beams fixed to the machine.
Then connect furlher sections until the skip is in a position to load inert material through the aperlure in
the tnixer.
7
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t

rl

fl.tJ +! A B C H I K L M N S

l.5Y rn3 2320 2820 2122 1720 1 820 300 400 1122 200 1822
2.0Y m3 2320 3301 2227 1720 1820 300 4A0 1550 200 2250

Fig 6
7
rF@ t2

2.5 - STATIC AND DYI{AMIC LOADS

The static and dynamic loads that the machine exerts on the installation site are given in the following
table.
Mixer type Empty Kg Static Kg
MAO 22s0lls00Y 6500 10100

MAO 3000/2000Y 1s30 12330

Thc loads given above are soilte of the factors to be taken into consideration rvhen calculating the
strength of the supporl sttuctures.
If the machine is supplied with a suppoft structure, follow exactly the procedure shorvn in the assembly
diagram.

2.6 - CHECKNG OIL AND I]YDRAULIC F'LUID LE,VE,LS

IMPORTANT:
On receiving the machine (and therefore trefore it is started), check the oil level in the
mixing units and hydraulic pump. If, for transport purposes, the machine is dispatched
lying on the side,the boxes containing the lubricating oil (bearings - reduction
g*u.bor"r)and the oil reservoir of the hydraulic main unit are closed with special caps that
*iU n" replaced , before the machine's starting up, with breather-caps that are placed
inside a box marked with the lvords "COLL0 A" .

2.7 - MACHINE, DISCHARGNG AND OVERTURI{

To discharge and oveftum the mixer operate as follow:

a) Hook the mixer on the two upper raising points cover side anci on the uppcl' anchclragc platc:
(piclure 6a).
b) Raise the mixer and put it down on the floor.
c) Detach the raising hooks situated on the anchorage plates(picture 6b).
d) When the mixer center balance will cross its centre line, lower the mixer down just when the four
anchorage plates will rest on the floor (picture 6c).
e) After having done this'operation the mixer can be'hooked on the four hook points situated on the
tank ends, riarked by relevant plate"and so the mixer can be placed on the working place.
7
rF@

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llg.0 c l19-6 d
7

iF@ 15

IMPORTANT:
Check the direction of rotation of the mixing motors and of the main oil-pressure cylinder.
Since the two mixing units are connected mechanically, it is necessary to start one motor at a
time and check that the direction of rotation corresponds to that indicated by the arrow marked on
each motor.
When the mixing blades are rotating, they must converge towards the centre at the bottom and
diverge at the top (see fig,.1) so as to facilitate emptvine of the mixture.

DIAGRAM SHOWING CONFIGURATION OF MIXING ARMS

MAO22'0/1s00

ik4+ia ifr4+ i a
-
-
|/o 1
- ^)

9
/='- - ":l-'
fr=-
4
--Ll
h
tr
Motor Side
Fig 7
.F [src-c6mn

CHECK THE REVOLUTION DIRECTION OF MIXING MOTORS

Check if the revolution direction of the motors respect the way indicated by the affows
on the motors.
-
rF(llcoMn

This section gives general information on the uses for the machine and describes the main functions and
restrictions as to use.

4.1 - WHAT IS THE MACHINIE DESIGNED FOR

The machine has been designed for mixing materials of different natural and types (tl-re
substances which may be used are detailed below).
Owing to the specialised nature of the machine, it is not possible to use it for other purposes and the
rnanufacturer does not recommend other methods of use. as directed in point l.l.2,letter C of 891392
CEE.

4.2 - TYPE OF USE

The machine is designed for industrial and craft use.

4.3 - OPE,RATOR
No special technrcal knou,ledge is required to use the machine.
A careful reading of this manual is sufficient. It shoul<l be bome in mind, holvever, that it is
importar-rt to have both experience and a knou,ledge of the product(s) being used. 'en,

4.4 - MATERIALS THAT MAY BE USED N THE MACHINE

Inert substances in pou'der or granular form rvith particles having a paxirnum of 150mm and a
maxinrum quantity of 12o/o of the total, conci'ete, lime and mortar, refractory substances, chemicai
colorants, silica sand, resins, etc., rvith orrvithoutthe additionof liquids such as water, additives,
etc..

4.s - BESTRTCTTONS OF USE,

Inert substances with a grain size of more than 150 mm and in a quantity higher than 12Yo of the total.
Clays with a humidity rate of approximately 15%.
Semi-dry concrete mixture, although homogeneous, can cause the mixing shafts to increase in diameter
due to material adhering to them. This reduces the mixing force of the arms.
In this case it is essential to equip the machine with a cleaning system. We recommend using chains or
rings on the mixing shafts since they ensure that the mixing components are cleaned but alio impede
the sliding of material as shown infig.i.

4.6 - WORKING ENIVIRONMENT

On request, it can be supplied with systems which enable it to be used in environments where there are
explosives and extremely harmful materials such as salts, acids and

4.7 - WORzuNG OUTDOORS

using the machine outdoors poses no particurar probrems. It is however, to put a protective
cover over the electrical components.
rF@ 18

This section provides a technical summary of the machine and how it works. It details everything the
operator and maintenance personnel need to know in order to understand how the machine works and
how to quickly identify possible faults and malfunctions.

5.1 - DESCRIPTION OF THE MACHINE

5.1.1) MIXING TANK: lt is made in thick sheet steel rvith an "OMEGA" shape and supporled by a
special tubolar frame u,hich guarantees the best yield resistance. This leads to the stiffness and constant
alignment of the axles obtained by machining the supporl flanging. The tank is completely protected by
a raiscd fairing that allorvs an easy access to and inspection of the mixing devices.
Rubber strips on the doors guarantee a perfect dustproffseal and a key-operated safety device stops the
mixing operation if the inspection door is opened.

5.1.2) TANK WEAR LININGS: Structured in interchangeable and bolted sectors, tirey are rnade in
u,ear-proof stcel u,ith a mediurn hardness of 3201-IB, for inner verlicle u,alls, and in wear-proof Ny-
Hard cast iron tiles u'ith a rncdium hardness of 500H8 for inner "OME,GA" shape u,alls.

5.1.3) MIXING ARMS: They are made in spheroidal pearlitic cast-iron with an helicoidal shape. They
are set in such a position to guarantee a perfect homogenizing of the mixture.

5.1.4) MIXING BLADES: in Ny-Hard wear-proof cast-iron with a medium hardness of 600H8.

5. 1.5)LTNLOADING: It is operated by an oleodynamic cylinder for the mixers MAO 2250 - 3000 and
by two oleodynamic cylinders for the mixers MAC 4500 - 6000, with a 3-position stop, that in addition
to the ordinary opening and closing, allows an intermediate opening to lead the unloading concrete into
a truck mixer. The oleodynamic gearcase is equipped with a manual pump for the emergency unloading.
On request the unloading door is equipped either with a conveyor gargoyle or with a hopper containing
the mixture with either manual or automatic or thrust unloading. Pressing the opening pushbutton, the
correspondent solenoid in the solenoid,valve is excited and the pump stop is operated by the opening
micro-switch placed on the axis of rotation of the door.Pressing the closing pushbutton, the
correspondent solenoid in the solenoid valve is excited and the pump stop is operated by a pressure
switch placed on the circuit. The closing micro-switch has to be used only to indicate the position of the
door and activate any automatic devices required. The motor of the pump stops at-each cycle end.
The oleodynamic cylinders or cylinder automatically compensates fhe stroke speed-up, due to the
wearing of the rubber strip. To improve the duration of the rubber strip it is necessary to set the
adjusting screw placed in the pressure switch. Rotating the screw in a clockwise direction, the closing
pressure increases, while, rotating the screw in a counterclockwise direction, the pressure decreases.
Should the seal of the rubber strip be so faulty to let some fluid mortar out, due to its bond to the
concrete, it is recommended to increase the cutting angle of the soldered plate at the bottom of the tank,
in order to reduce the contaet area with the rubber and consequently improve the closing.

5.1.6) SEALS OF THE SHAFTS: The seal against the concrete leakage from the mixing tank consist of
two rectified steel wheels that tums opposing in pressure(for their lubrication see paragraph
l0.3).Should the grout percolate, due to a faulty metal seal, the machine can still operate (bearings are
separated and far from the seals),but it is recommended to frequently clean the interstice between the
bearing and the seal and to substitute at soonest the damaged seals.

5.1.7) MIXING REDUCTION GEARS: They are the epicyclit type. They have been designed and
improved with the tirne just to withstand the heavy working stress and running over more than a shift.
7

Power transmission betrveen motors and reduction gears is operated by means of pulleys tvith "V" belts.
Shaft rotation synchronism is guaranteed by a homokinetic joint.

5.1.8) MIXING MOTORS: They have variable power, voltage and frequency values and are mass
produced in F class insulators, tropicalized and rvith a IP55 protection. It is recommended not to starl
the motors u'hen the tank is loaded, opening the unloading door througir the solenoid valve or using the
manual emercency pump.

5.1.9) MOBILE LOADING SKIP: Frustum off pyrarnid shaped for a good material conraining. It
unloads the aggregates into the rnixer throught an hinged door without outlet of cement dust.
It slides on four rollers inside an U shaped fiame. Stanclard inclination of the fiame is 60'.(o1 request it
can be realized from 45o to 75o and a veftical version is available rvith tipping dischargc). The lifting
system is ensured bv two winder drums porvered by a twin disk self-break electric-rnotor-reduction unit
for the mixer MAO 225011500, and by two unit for the mixers MAO 3000 4500. lt lets the skip stay
-
pcrfectly rrcrtical evcn rvith inegular loads. ln case of failure of the still cable, a safety device is
provided to avoide the falling of the bucket and an electric sw,itch stops the sloping of the skip u,,hen it,s
blocked-up'on the sliding fratle. The skip can be fixed on the rlixei as load i.r"ru. or it can be fitted
rvith a balance for the aggregates dosage.The discharge is power-ed bv- an hychaulic or pneumatic
cylindcr.

-5.1.10) MIXER'S SUPPORTING STRUCTURE: (When fitted b,v us) is realized in trestle portal shape,
rvith a height varying fi'om 1 up to 5 mt., and it's calculatecl to obtain the max stability eyen in high
sismic risk areas.

5.1.11) SERVICE FLOOR: (When fitted by us) it is made in tread plate and mounted arounC the
mixirrg tank in a way to consent an easy serice assistance and the access is through a staircase realjzed
as per the accident prevention' regulations.

5.1.12) USE OF THE MA|'iUAL EI\{ERCENCY PUMP: In case of a biackout, or any other cause
provoking the blocking of the oleodynamic gearcase. the unloading door can be opened using the
manual emercency pump as follolvs:

- Open the 2 (tu'o) taps situated on the side of the littie block. Position torvard the rightside the knob
situated on the pump, then begin to pump using the specific lever until the total opening of the door.'In
order to reactivate the automatic operating, position the knob at the middle and close the two.
In order-to close the door operate a follows:
- Open the 2 (two) taps situated on the side of the little block. Position toward the leftside the knob
situated on the purnp, then begin to pump using the specific lever until the total closure of the door. In
order to reactivate the automatic operating, position the knob at the middle and close the two taps.

5.1.13) MIXING SYSTEM: The mixing is operated by two horizontal axles with a countercunent
rotation. On these axles, a different number of arms is set up, according to the dimension of the mixer.
(see technical chart).The parlicr-rlar helicoid shape of the arms, compleied on the picture of the mixing
blade, together with the intersected rotation, gir.es the mixture such a motion of rotation to guarantee a
perfect homogeneity in a short time, because it avoids the separation of aggregate when working on
components'uvith different specific weight or included in a wide granulometric curve.The distribution of
the components poured into the tank leads both to an increase in the
concrete strength. sometimes a 20o/o increase is achicved, and to a decrease in rvater consumption. For
each model the mixing time is reporled on the relative technical chart.
7
.F@m 20

5.1.14) SEQUENCE OF OPERATIONS DURTNG THE MTXTNG CYCLE:

.Start up of mixing motor.
.Closure of unloading door.
.Introduction of granular andlor powder material.
.Dry mixing.
.Introduction of water, chemical additives and colorants (if required).
.Final mixing.
.Unloading of mixture.
.Cleaning of tank and mixer parts with manual or automaticcleaning system (if fitted).

5.2 - DESCRIPTION AND POSITION OF CONTROLS (When supplied)

All controls are on the electronic control panel shown in the illustration (fig.S). On request, a
push-button panel can be supplied for remote control.

I4AIN SWITAI
PIJIIlER VJPPLY
TI:ERMAL PRDTECTIDN
IlAPNING LIGIIT
1{ARNJ|\6 LIGI{T
SI/RI EATTNN EI,IERGENCY SWP

STUP S(TP
R/ISE S(TP LUttlER SKIP

SWP ,r/flR
Open door CLOSE DNAR

The main switch (with unloading-door lock) is at the top of the control panel. Directly beneath it there
are, in order:
.Push-buttons to staft and stop mixing. The stop button also acts as the emergency stop;
.Push-buttons to raise, stop and lower the mobile skip (for version with a mobile skip);
- alternatively, there are controls for opening and closing the inlet butterfly valr,e for inerl
substances (for version rvith a fixed skip).
.Push-buttons to open, stop and close the unloading door.
Warning lights indicating a cycle in progress and the functioning of thermal protection devices for each
motor.

5.3 - SAFETY DEVICES

5.3.1) MAXIMUM PRESSURE VALVE AND PRESSURE SWITCH

The hydraulic circuit is equipped with a valve to protect against any pressure increases which could
damage system components. The circuit also has a pressure switch which stops the main cylinder
motor when the door reaches the fully closed position. To verify and to calibrate the maximum pressure
valve and the pressure switch see paragraph 7 .3.

s.3.2) MIXER TANK PROTECTTVE GUARDS

The machine has protective guards to prerzent contact rvith moving parts. The guards are equipped witlt
a limit switch lvhich cause the rnixer to stop upon opening.
7
rF [src*cOMn

During motion, it is possible to make an from outside through an inspection door which is
equipped with an anti-entry grill.

5.3.3) TNSTRUCTTON FOR USrNG THE KEY-OPER{TED SAFETY DEVICE

This systen-r consists of trvo safety locks ;one is applied on the control board at customer's care (and
parlicularly near to the rnarn su,itch) , rr,,hile the other one is applied on the inspection door of the mixer.
The characteristic of this system is that both locks can be unlocked just by one special key . During the
non.nal running of the machine , the key is bound to the lock placed on the main s.nvitch.
To opeu tire inspection door, it is necessary to switch off the main srvitch (voltage drop on the plant).
tum the key anti-clockw'ise (main su,itch blocked), take it off and insert it inside the inspection door's
lock. At this point tum the key to unlock both the stopping device and at the same time the key's
constraint on the lock.

STARTING INSTRUCTIONS

1. While the keir rs inserted inside the lock placed on the rnachine, close the mixer door and biock it
n'ith the special stopping device.
2. To take off the key, ftlm it anti-clockwise in order to stop the Iock.
3. Inser-t the key inside the lock piaced by the customer near to the main
su,itch on the control board.
4. Tum the key in order to release the su,itch , and starl the rnachine .

5.4 _ TECHNICAL DIAGRAMS AND TABLES

s.4.1) JITNCTTON BOX DIAGRAM
For the electrrcal diagram see table 9-17

5.4.2) HYDRAULIC DIAGRA,M

For the hydraulic diagram see tabie 7 .,

5.5 - SOLND TESTS

5.5. 1) MACHTNE OPERATTNG CONDITIONS
The mixer during the mixing phase

s.s .2) MEASURTNG CONDTTTONS

Because each work site is different, noise-level measurements were taken I metre from the surface of
the machine, 1.60 metres above ground level and on the four median axes of the support base in
accordance with E.E.c. MACHINE DIRECTIVE,S 891392 (Point 1.7.4, section "f',).

5.5.3) AVERAGE Leq ( A )

Leq:65dB(A)
7

This section details the corect use of the machine.

6.1 - USNG THE MACHINE

The main mixing phases (described in brief in the preceding section) are:
The loading phase.
The mixing phase.
The unloading phase.
CIeaning.

6. 1.1)LOADTNG PHASE WITH MOBTLE OR FrXED SKrp

a) Check that the mixing tank is empty.
b) Close the protective rnachine guards by blocking them through the safety devicc rvith r.vhich the
rnachine is equipped. .

c) Close the mixer unloading door b,r, pressing the appropriate push button.
d) Stan the niixing motor by pressing the appropriate push button.
e) Begin to load the rnachine by pressing the appropriate push buttons (see section 5.2).
The time required for loading using a skip is 5" (not including the time to raise the mobile skip).
We recommend introducing cement in the center of the mixer using a scre\\/ feeder so that loading
I

I
takes place gradually in about 15". This avoids ciusters of material accur-nulating w'hich prolong
mixing time and cause lurnps to form.
ii
i

6.1.2) RECOMMENDED MIXING PHASE FOR:

1) PREMIXED MIXTURE FOR TRUCK MIXER'S LOADING
a) Dry mix for 10".
b) Check hurnidity of mixture using probes. Working temperature: approxirnatel_v' ,10".
b) Introduce water (it may be taken frorn the mains cr by using a high-prcssurr- auroiiavc). "i'ire
avcrage tirne needed to introduce u,ater is 10".
d) Final mix for 20".
e) Time to unload mixture: 10".
f) Time required for closing unloading door: 3".
For more detail. see chart N 1.

2) MIXTURE FOR MANIJFACTURED AND PREFABRICATED ELEMENTS

a) Dry mix for 15".
b) Check hurnidity of mixture using probes. Working temperature: approximately 30".
b) Introduce water (it may be taken from the mains or by using a high-pressure autoclave). The
average time needed to introduce water is 10".
d) Final mix for 4J".
e) Time to unload mixture: 10".
D Time required for closing unloading door: 3".
For more detail, see chafi N 2 on p.24.
Each complete cycle varies from 60" for a concrete mixer lorry load to 100" for manufactured and
prefabricated elements. The cycle can last up to 130" when excessive hurnidity is detected by probes.
 23

6. 1.3) LTNLOADTNG PHASE

Unloading takes place through the door located on the bottom of the tank. To open this door, press the
appropriate push button.
The tirne taken to completely unload the tank is 10".
The time taken to close the unloading door is about 3".

6.r.4) CLEANTNG
To remol,e traces of mixture, clean the shatls, arms and blades at the end of the u'ork cycle.

IMPORTANT:
We recommend the use of an automatic cleaning system (supplied on request) which cleans
the mixing components at the end of the unloading phase before a new mixing cycle begins.
Where manual cleaning takes place, DO NOT USE A HAMMER to remove traces of
mixture. Strikine the blades violently can trreak them.

IMPORTANT:
Where semi-dry or liquid concrete or resins are being mixed, we recommend cleaning the
machine at the end of each work shift, or before any break in production lasting longer
than the settins time of the mixture.

IN{PORTANT:
Where a black-out should occur, before re-starting mixing motors, it is important to empty
the mixing tank by opening the discharge door tvith the emergency manual pump situated
on the hvdraulic.

7) SAFETY DEVICES: CHECKTI{G AND ADJUSTMENT

7.1 - MAXIMUM PRESSURE SAFETY VALVE

At least once a year, check that the maximum pressure safety valve is functioning cor:rictly. This valve
is on the main hydraulic unit.
The valve is set for i 00 bar and has been tested prior to being fitted to the machine.

7.2 - PRESSURE REGULATOR

The pressure regulator controls the stop of the pump in the hydraulic power pack, so in case of failure,
the pump goes on idlying, with a consequent oil's overheating that could cause the seals damaging and
also the pump's seizure. At least once a year, check the proper functioning of the pressur regulator,
placed close to the solenoid valve.

IMPORTANT:
When the machine is supplyed without control board, it is recommended to make the
" pump's motor function with single cycle of opening and closing, and to stop the motor

during interrnediate phases.

 CHECzuNG THE M-PRESST]RE V AND PRESS
REGI]LATOR

Check as follorvs:
a) Loosen the nut on the control screw (this screw has a hexagonal recess) situated on the electro-
valve unit.
b) Turn the screw clockwise one revolution.
c) Check that the pressure gauge shorvs a rise in pressure.
d) Tum the screr.v back to the original position and tighten the nut.

IMPORTANT:
Ifthe pressure shown on the pressure gauge does not vary, changqlhp y4!ve.

7.4 - CHECKING AND ADJUSTMENT OF TRANSMISSION BELTS TENSION

For checking and adjust the belts tension see cap. 9.8 par. 9.8.5.

Before dismantling the machine, disconnect the electricity power cables entering the control panel.
If the machine is equipped with a support, a diagram is supplied giving dismantling instructions.

The machine has been designed and constructed so as to reduce maintenance to a minimum.
This section gives information on ordinary maintenance to be carried out at set intervals.

IMPORTANT:
Before undertaking any work, turn.,off the power using the isolating switch on the control

9,1 - CHANGING THE LUBRICATING OIL

Authorised personnel: Operator

Since the reduction gears have been designed not to consume oil, change the oil EYERY 4000
HOURS or at least EVERY 2 YEARS.

IMPORTANT:
When changing or refiIling oil in the reductors, oil-pressure system and bearings, use the
type of oil shown in the table belorv, while for the refilling of the seals lubricating system
tank see h 9.3.1.

9.2 - CHANGING THE ITYDRAULIC OIL IN THE OIL-PRESSURE SYSTEM

Authorised personnel: Operator

Since the hydraulic pump has been designed not to consume oil, change the oi1 EVERY 4000 HOURS
or at least EVERY 2 YEARS.
When changing the oil, cornpletely drain the system including pipes to one or more cylinders.
 .Fre@
IMPORTANT:
when changing or refilling oil, use the type of oil shown in the table below.

Quantity Make&Type
Position Type Quantity Quantity
(LitePiece)
Position
(LiteiPiece)
Per Mixer
(LitelPiece) Make Type
MOBILGEAR
629
MOBIL OMALA OIL
oil SHELL 1-50
Reduction 8.5 LitelPc BP GR.XP 150
Gear oil tank&Oil 1.0 Lite 18
Gear X 2pcs ESSO SPARTAN
pepe
TOTAL EP 150
ROL CARTER EP
1,s0
EP 150

I-Iydraulic Hydraulic 7.5 Lite x MOBIL DTE 25

Pump oil lPc
7.5 SHELL TELLUS 546
BP HLP46

BP LS-EP2
Lubrication
Grease 4 Lite x ipc 0.5 Lite x
Pun.rp
Seals 6 MOBIL NLGI 2
4Pcs
SHELL NLGI 2

I|yTPORTANT:
Dispose of lutrricating and hS,draulic oil with exti-eme care. Use specialised companies (eg.
Used Oil Consortiums) for disposal.

9.3 - SEALS LUBRICATION

Grease centralised lubricating system mounted on twin shaft mixers MAO series consists of:
- Pump with a dispenser grease capacity 4 kg (4,31t.), weight capacity 2,5 cclmin. i50 cclh -
- pfessure max.25 MPA (250 bar) with recycling system which reduces the capacity to 1,65
cclmin. 100 cclh.
- Two phases ON/OFF time-switclr (to insert in the junction box
connecting this to the rope that feed the pump)
- Direct current pcwer 24V. I I20 W (for rotation way
see needle signed on the pump body)
- Control electric devise minimum level
- Control pressure gauge
- Modular progressive dispenser

9.3.) WORKTNG
r
The grease pump power must start pumping when the mixer start working; considering that the
necessary grease quantity for the four seals lubrication during one r,vork shift of 8 hours is about 200cc,
the time-srvitch has to be regulated as follows:
Pump time lvorking 120" - break time 360": in this wa-v, it is obtained a continuous lubrication of the
four seals on the inner side, in contact with the concrete, rnhile on the extemal side (GNL Gasket) and
-
on the bearings the lubrication is made by oil in air tight chamber.
+ GllfoMD 26

In any case, if the dispenser should run out of oil it is soon signaled by the minimum level. Also the
progressive dispenser is provided with a signalling that, at each cycle, signal that the greasing cycle of
the four points to be lubricated has been carried out.
The pump pushes the pressured grease to the progressive dispenser through the connecting pipe, then
the progressive dispenser pushes it to the four seales, by their respective rubber tubes.
The dispenser works in a progressive way, that is each point is lubricated in sequence after finishing the
lubrication of the previous point, which is through the action of a series of pistons placed in its area,
piloted, one to the other, in an interdependent sequence, caused by the lubricating flow. The last point
to be lubricated is provided with a signalling activated by the bar of the little piston which moves. At
each cycle, the emitted signal confirms that the four points lubrication has been carried out. If for any
reason the pipe line is obstructed and the grease does not gets through, the signalling placed on the last
little piston is not excited, therefore, the lubrication is not signaled.This signalling should be insert in
the control panel.
For the electric connection, follow what is said above and consult the pump inskuction manual.
The filling or the topping up must be done with the specially provided connection . through a pneumatic
or manual barrel pump. It is not recommended, also because it is problematic, the filling up by
removing the reservoir cover, since introducing air and foreign matter could compromise the pump
working.

IMPORTANT:
It is recommended to be proyided rvith a barel pu

The pump is fitted rvith an inner blade u,hich pr"rshes the grease in order to facilitatc thc suction and
pumping.

IMPORTANT:
The grease to be used must be of an adhesive and rvater-proof t.vpe, with a very good resistance to
rvashins away. The consistency recommended must be NLG1

9.4 _ GREASING

Authorised personnel: Operator

Greasing of the unloading_door bearings , of the hydraulic cylinder pivots and of the motors supports'
pivots is made through standard greasers.

TMPORTANT:
Greasing must be effected every 250 working hours, or at least once in a month.Use
TEXACO MULTIFAK MP 2 grease, or equivalent grease, with UNI XM 2 grad.ation (see
the table).

MARK AGIP BP ESSO MOBIL ROL SHELL TEXACO TOTAL

SUPER
GR MU MOBIL LITEX MULTIFAK MULTIS
TYPE EP2
LTX2.EP BEACON 2
PLEX4l EP2
GREASE
MP2 EP2
R2
 rF@

Check the tightness of the bolts on the arms and blades of both the mixing and the peripheral
arms after several mixing cycles and after replacement of any part or adjustment.
Check the tightness of the pulley and constant-velocity joint bolts after several mixing cycles
and following 2000 hours of use.
A torque wrench is recommended for this work to ensure that bolts are tightened to the correct torques,
as given in the table below.

g Couple a Couple a Couple a Couple (a Couple a Couple

Screrv Nm. Screrl Nm. Screrv Nm. Screrv Nm. Screu' Nm. Screrv Nm.
rc M.4 3 M.16 215 M.4 4 M.16 300 o\ M.4 5 M.l6 360
€ M.5 6 M.18 290 M.5 8 M.18 410 6l M.5 10 N{.18 490
o
a M.6 a a
10 M.20 410 (h M.6 15 M.20 s80 (n M.6 t7 M.20 700
I M.8 25 M.22 560 ,'t M.8 36 M.22 794 I M.8 43 M.22 9s0
U N{.10 50 M.24 710 U M.10 70 M.24 1000 U M.10 84 M.24 1200
M.12 86 M.27 1050 M.t2 121 M.27 1450 M.12 115 M.27 t7s0
M.14 135 M.30 1400 M.14 195 M.30 2000 M.14 230 M.30 2400

9.6 - CHECKING OF PARTS SI]BJECT TO WEAR

Intemal linings, arms and blades are liable to rvear. They must therefore be checked periodically and
replaced when:
- Lining thickness is only 2-3 mm.
- Anns and biades have rvom more than 50%n.
After replacemcnt^ we recorimend tigl-rtening the fixing bolts using a torque wrench Set to the values
given in the table in point 9.5.
To adjust the blades, see point 9.7.

9.7 - ADJUSTMEI{T OF MIXNG BLADES AND PERIPHERAL BLADES

The mixing and peripheral blades need periodical adjustment to ensure that the machine is operating at
full efficiency. If the blades near the bottom and walls of the tank are not adjusted, grii becomes
trapped betw'een them and the Iining. This, in turn, subjects the mixing shaft to increased pressure and
might lead to the blades breaking. It also causes greater wear to the lining and blades.

9.1.1) ADJUSTMENT OF MIXTNG BLADES

To perform this operation. proceed as follows:
a) Undo the fixing screws
b) Supporl the blade in a position approximately 3 mm from tlte highest point of the tank bottom.
c) Tighten the screws ivith a torque wrench set to the correct torque
as given in the table in point 9.5.
 ,a

5nn

1l nn

FIG. IO

N.B.: In the position n. I tire space behveen the blade and the tank is 3 mm. (adjusting point) and in the
bottom of the tank is 1l mm. (pos.2). There are this tw'o different spaces because the tank is made with
trvo different cun atures, the first starts at position I until the position indicated ',vith the point n. 3 and
the second starts at position 3 until position 2. This different curyatures are made to help thc discharge.

9.7.2) ADJUSTMENT OF PERTPHERAL BLADES

To perform this operation, proceed as follou,s:
a) Undo the fixing scre\vs
b) Support the blade in a position approximately 5 mm from the most protruding parl of the side wall.
c) Tighten the screws w'ith a torque wrench set to the conect torque
as given in the table in point 9.5.

IMPORTANT:
Following any adjustment, it is essential to re-check the tightness of the screws after the
machine has performed several mixi

9.8.1) REMOVTNG ELECTRTC MOTORS

To change one qr both mixing motors, proceed as follows:
a) Remove the belt fiame of belt gua.rd (Table 5, No. 23)
b) Undo the tie rods (Table 5, No. 35) securing the tie pin
(Table 5, No. 38) which hold the motor support (Table 5, No. 1).
c) Tum the tie rods (Table 5, No. 35) anticlockwise. This will
move the motor support upwards thereby loosening the belts.

IMPORTANT:
So as to keep the motor support parallel, the nuts (Tatrle 5 No. 34) must be turned
chronouslv.
 d) Remove the belts (Table 5, No. 6)
e) Secure the motor by using a ring bolt
0 Undo the screws (Table 5, No. 29)
g) Place the motor on a service bench and cany out all checks.

If there is serious damage, take the motor to a lvorkshop for repair.

9.8.2) REFITTING ELECTRIC MOTORS

a)Position the electric motor on its support(Table5,No. 1)

b) Secure the motor with the screws (Table 5, No. 29)blt do not completely tighten
c) Check the alignment of the internal sides of the driven pulley (Table 5, No. 9) and the driving
pulley (Table 5, No. 28), as shown in the diagram below.
d) When the two pulleys are aligned, fully tighten the screws (Table 5, No 29).

dr iv+n fillf+F
faa rldnc*fan grrr.|

drlt tn7 p+tl tty

{ilJr rto ldrl
f ll,ll

9.8.3) REMOVING MrXER REDUCTION GEAR LTNITS

To remove the mixer reduction gear units, proceed as follows:
a) Carry out the steps described in paragraph 9.8.1 up to and including point d)
b) Remove the universal joint (Table 5, No. 5) by undoing the screws (Table 5, No. 3)
c) Remove the driven pulley (Table 5, No. 9) by undoing the screws (Table 5, No. 7)
d) Secure the reduction gear unit by using suitable flange connections
e) Undo the nuts (Table 5, No. 19)
f) Take out the reduction gear unit and place it on the service bench and cany out all checks" If
there is serious darnage, take the unit to a workshop for repair.

9.8.4) REFTTTING MIXER REDUCTION GEAR LTNITS

To refit the mixer reduction gear unit, fasten it to the support (Table 5, No. 1I )as shown on the drau ing
below:
7
rF@ 30

ttxtw) f,.t(
Ftxt|.$ *fiEt

Ftxtt{p *Rg
I lg.12

9.8.5) CHECKTNG TRANSMISSION BELTS TENSTON

a) Remove the covers of the frame of belt guard (Table 5 No. 23)
b) Chcck that all belts are in good condition and sirorv no signs of deterioration due to slipping.

IMPORTANT:
If one or more belts have deteriorated, replace immediately.
c) Apply a pressure (P) of 100 N (about l0 Kg.) at the centreof each beit and check that the
movcment (m) is nomore than2 crn. (See fig.g).

dtlvrfi pul laf

{on rt{ucllon gttr}

Crlvlng pal lty

( on tolotl

9.8.6) ADJUSTMENT OF TRANSMISSTON BELTS TENSION

If the belts are loose, they

must be tightened as follorvs:
a) Undo the nuts (Table 5 No. 34) securing the tie rods
(Table 5 No. 35)
b) Turn the nuts (Table 5 No. 34) clockwise. This movement causes the motor support (Table
5 No. 1) to move downwards and tighten the belts.
When the belts are taut as described in paragraph 9.8.5c, re-tighten the nuts (Table 5 No. 34) as before.

IMPORTANT:
So as to keep the rnotor mounting parallel, the nuts (Table 5 No.34) must be turned
nchronouslv.
9.9 - RE,MOVING AND REFITTING SHAFTS AND SEALS
9.9.1) REMOVING MIXER SHAFTS
If repairs need to be made and one or both mixer shafts have to be removed, insert support props and
proceed as follorvs:
a) Detach the universaljoint(Table 5, No. 5) situated between the two reduction gear units (Table 5, No.
ts)
b) Remove the belts from their respective pulleys(Table 5,No. 6)
c) Dismantle the reduction gear unit support (Table 5,No. I 1)and the reduction gear unit by removing
the scrervs (Table 5, No. 14)
d) Removc the oil frorn each bcaring housing and from the seals by dismantling the sealing flange
e) Remove the ring nut (Table 4, No. 21)after having taken away the tab washer (Table 4, No. 20)
f) Rernove the anns from the shaft (Table 2. Nos. 3,1,13)
g) Withdrau,the bearing housing (Table 3, No.20 and Table 4. No.19), the cover (Table 3, No.1Sand
Table 4, No.17)after having rernor,ed the scrervs
h) De'tach the scal n.lounting ring (Table 3, No.11 and Table 4, No.10 )releasing the innet.screw and
unlock the cone rnortisc-joint rvay the threaded hole that serve as extractorm) Withdraw the
sttpporls(Table 3. No.14 and Table 4, No.13) fiom the shaft making sure not to damage the
sealins rings (Table 3, Nos. 12,16.19,21and Table 4, Nos. 9.15.18)
i) Wirhdrarv thc seais (Table 3. No.6 and Table 4, No. 5) and the covers (Table 3, No.7 and Table 4,
No.6)
1) Remove the supporting props fi'orn the shaft so as to dismantle and u,ithdrau, thc shaft from
the freer (and rnorc convenient) side of the service platform rnaking sure to detach the arms
spacer (Table 2, No.15) as soon as possible.

CAUTION: Before withdrawing the shaft, shielC the bearings anrl both ends of the shaft so
that the ground sealing rings seats are protected from possible knocks against the rnixer
walls.

9.9.2) REMOVTNG AND REFTTTING SEALS

To change a seal, proceed as follows:
a) Cary out steps e)- 0- h)- i)- l)described in paragraph.9.9.1 above
b) Withdrarv the bearing (Table 3, No. 20 andTable 4, No. 19)
c) Check the wear and tear of the bush ; if necessary substitute it.
d) Carefully ciean the faced area of the shaft in the area of the oil seals lTable 3, Nos. 16,19,21 and.
Table 4, Nos.9.15,18)
e) Locate the seal mounting ring (Table 3, No.l1 and Table 4, No.10 )with provide assembly
template (supplied r.vith the spare part)
f) Check that the seal mounting ring is secure operating on the inner screws
g) check that the seal mounting ring is free of impurities, buns or marks

IMPORTANT:
We recommend changing the complete seal. This avoids using only one of the two
components even though the other component may be in sood condition.
7
.F@@
9.10 _ CHANGING THE LINLOADING DOOR SEALS

The top plate (Table 6 No. 2) is fitted with rubber seals (Table 6, Nos. 4,8) designed to retain mixtures.
The seal (Table 6 No. 4), in one side is fitted to the rnixing tank and on the other side is fitted to the
door itself and rests against a plate (Table 6 No. 3) mounted on the mixing tank.
The hydraulic cyiinder automatically compensates for wear on the rubber sealing and increases its
travel through the action of a pressure regulator u,hich senses the pressure of the door against this
rubber seal. To change the rubber seal (Table 6, No. 8) on the door, proceed as follows:

a) Open the door using the hydraulic cylinder(Table 7)

b) Undo the seal fixing screws (Table 6 No. 5)
c) Replace the rubber seal (Table 6 , No. 3)
d) Refit the scre\vs but do not tighten them
e) Check that the seal is aligned correctly
0 Tightcn the screws.

To replace the seal (Table 6, No.7), open the door, undo the screws, replace the seal and to replace the
screws and tightem them.

10) SAFETY DEVICES

10.1 - INSPECTION DOOR'S BLOCK

The mixing tank's protection covers are equipped lr,ith a limit srvitch which oause the mixer to stop
upon opening.

10.2 - AUTOMATIC CONTROL DEVICE,

A11 the MAO Series mixers are equipped with an exclusive system which monitors visually and/or
electronically the lubricating and hydraulic oil level and also guards against the motors overheating
the machine is in operation.it is inserted inside a control panel placed on the mixer and it is fitted
"vhile
witli a synoptic rvhich allows the prompt individuation of the possible anomaly..

1 0.2. i)
LUBRTCATTNG DETECTOR
The lubricating level for seals' lubricating tank (electric pump) , hydraulic pump's tank and mixing
gear reductors is of visual and electric type.
For bearings lubricating(mixing axels)is of visual type.

T0.2.2) HEAT DETECTORS FOR GEAR REDUCTORS' LUBRICATING OIL AND

HYDRAULIC PUMP
There is a sensor which monitors the lubricating oi1 temperature in each mixer reduction gear box and
in the hydraulic pump reseloir.
If the temperature of the oil exceeds the threshold temperature of 80o C, a sensor activates a waming
light and an audible alarm on the conkol panel.
The alarm remains on until the oil temperature falls back below the threshold temperature.
7

33

N.B. : Each electrical consumption is wired to the junction box situated inside the rnachine, to allow, if
requested, the monitoring also on the control board.
In this case, it is on customer's care to operate the wiring connections.

A detail of graphic synoptic is shown below .

11) DEMOLTSHTNG THE

The machine may be dismantled and scrapped without having to take any special precautions.
However, make certain to remove the lubrication oil from the reduction gear units and sealing groups,
the oil from the hydraulic system, plastic and rubber parts (wires, gaskets, etc.) and dispose of
everything through authorised firms.

IMPORTANT:
Dispose of lubricating and hydraulic oil rvith extreme care. Use specialised companies (eg.
Used Oil Consortiums) for disposal.

12) SPARE PARTS MANUAL

12.1 - GENERAL

The spare parts manual consists of a series of drawings, listed in the general table (I'able O). enabiing
eas;, and rapid ideniification of parts.

12.2 - HOW TO ORpER SPARE PARTS

To order spare parts, fiIl in the attached form. Make sure to follow the instructions given there, it is
very important to point out: type of machine, serial number and year of manufacturing.

IMPORTANT:
To avoid any mistakes, we recommend photocopying the form and sending it to the
manufacturer and area ntative.
 34

SPARtr PARTS
ORDtrRF'ORM
PURCHASER'S ADDRESS:

TYPE OF MACHINE:

SERIAL NUMBER:

YEAR OF MANUFACTURE:

LIST OF PARTS TO BE SENT TO THE ABOVE ADDRESS

TABLE POSIT. DRAWING QUANTITY
DESCzuPTION
No No No REQUESTED

Means of delivery:

Stamp and signature of purchaser

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