Overview, 150-Hour Service Check/adjust Pressure Retarder

150-hour service
Overview, 150-hour service

Consumables
Check/adjust pressure retarder
Intended for
Personal protection equipment
Equipment
Tools (special tools)
Consumables
Spare parts
Conditions
Environment
Safety
Overview
Execution
Function check
Replacing the hydrostatic filter
835, 845, 855, 855.1, 865, 895
Overview
Execution
Function check
855.2, 875
Overview
Execution
Function check
Changing the engine oil and oil filter
835, 845, 855, 855.1, 865, 895
Intended for
Equipment
Consumables
Spare parts
Conditions
Environment
Safety
Overview
Execution
Function check
855.2, 875
Intended for
561153
GB / 150 h service_(1.12) 1
Equipment
Consumables
Spare parts
Conditions
Environment
Safety
Overview
Execution
Function check
Fuel and prefilter replacement
835, 845, 855, 855.1, 865, 895
Intended for
Equipment
Consumables
Spare parts
Conditions
Environment
Safety
Overview
Execution
Bleeding
Function check
855.2, 875
Intended for
Equipment
Consumables
Spare parts
Conditions
Environment
Safety
Overview
Execution
Bleeding
Function check
Changing the filter in the water separator
Intended for
Equipment
561153
2 GB / 150 h service_(1.12)
Consumables
Spare parts
Conditions
Environment
Safety
Overview
Execution
Function check
Check/Adjustment of belt tension, AC compressor
Intended for
Equipment
Consumables
Spare parts
Conditions
Environment
Safety
Overview
Execution
Replacing the servo pressure filter
Overview
Execution
Oil change, planetary gearing
Intended for
Equipment
Consumables
Spare parts
Conditions
Environment
Safety
Overview
Execution
Tightening of wheel nuts
Intended for
Equipment
Consumables
Spare parts
Conditions
Environment
Safety
561153
GB / 150 h service_(1.12) 3
Overview
Execution
Function check
Tightening of bogie shaft attachment against frame
Intended for
Equipment
Consumables
Spare parts
Conditions
Environment
Safety
Overview
Execution
Oil change, bogie casing
Intended for
Equipment
Consumables
Spare parts
Conditions
Environment
Safety
Overview
Execution
Function check
Changing the oil in the bogie axel
855, 855.1, 865, 895
Overview
Execution
855.2, 875
Overview
Filling
Oil change, gearbox
Intended for
Equipment
Consumables
Spare parts
Conditions
Environment
561153
4 GB / 150 h service_(1.12)
Safety
Overview
Execution
Function check
Tightening of gearbox's attachment to chassis
Intended for
Equipment
Consumables
Spare parts
Conditions
Environment
Safety
Overview
Execution
Function check
Hydraulic filter replacement
Intended for
Equipment
Consumables
Spare parts
Conditions
Environment
Safety
Overview
Execution
Replacement of insert filter
Function check
Tightening of rotator/grapple bolted joint
Intended for
Equipment
Consumables
Spare parts
Conditions
Environment
Safety
Overview
Execution
Tighten slewing motor mounting
Intended for
561153
GB / 150 h service_(1.12) 5
Equipment
Consumables
Spare parts
Conditions
Environment
Safety
Overview
Execution
Oil change, slew motor, crane.
Intended for
Equipment
Consumables
Spare parts
Conditions
Environment
Safety
Overview
Execution
Function check
Tightening of load bunks
Intended for
Equipment
Consumables
Spare parts
Conditions
Environment
Safety
Overview
Execution
Function check
561153
6 GB / 150 h service_(1.12)
150-hour service
150-hour service
Overview, 150-hour service

The service points that must be carried out on the machine after 150 machine hours
are shown in the figure below. The table lists the consumables that are necessary
for performing the complete service.
Use this overview for planning work.
Engine Tank Crane, ground placement

Replacing the hydrostatic filter Replacing the hydraulic filter, Clean the magnetic plug in the rotator.
Changing the engine oil and oil filter return and fine filter Tightening of rotator/grapple bolted joint
Fuel and prefilter replacement Tightening the slewing motor mounting
Replacing the water separator filter (extra Changing the oil in the slewing motor
equipment) Checking pivot retainers and tightening
Checking and adjusting the AC compressor, belt expander pins on the grapple
and belt tension
Front frame Rear frame

Tightening the wheel nuts Tightening the wheel nuts
Under the cab, engine shut
Tightening of bogie shaft attachment against off Tightening the load bunks
frame Changing the oil in the gearbox
Retightening the single axle mount on the frame Tightening of bogie shaft attachment
Tightening of gearbox's attachment to against frame
Changing the oil for single axle (6WD) chassis
Changing the oil in the bogie axel Changing the oil in the bogie axel
Changing the oil in the bogie casings Changing the oil in the bogie casings
Changing of oil in the planetary gear Changing of oil in the planetary gear
561153
GB / 150 h service_(1.12) 7
150-hour service
Consumables
835
Designation Wheel Part Quantity Total Description
operation
FKS-F/FKE-F 1 1 Filter kit
EO Diesel engine 1 11 litres Engine oil
GO Gearbox 4.5 litres 4.5 litres Transmission oil
GO Slew motor 13 litres 13 litres Transmission oil
AO 8WD Bogie axle diff 9.5 litres 19 litres Transmission oil
GO 8WD Bogie casing 45 litres 180 litres Transmission oil
845
operation
EO Diesel engine 11 litres 11 litres Engine oil
AO 8WD Bogie axle diff 9.5/8.5* litres 19 / 17* liter Transmission oil
* Comfort bogie
855, 855.1
operation
FKS-F/FKE-F 1 Filter kit
EO Diesel engine 24 litres Engine oil
AO 6WD Single-axle diff. 22 litres 22 litres Transmission oil
AO 6WD Planetary gearing (single 5 litres 10 litres Transmission oil
axle)
AO 6WD Bogie axle diff 8.5 litres 8.5 litres Transmission oil
855.2
operation
561153
8 GB / 150 h service_(1.12)
150-hour service

AO 8WD Bogie axle diff 14 litres 28 litres Transmission oil
axle)
865
operation
GO 8WD Planetary gear (bogie) 4 litres 32 litres Transmission oil
axle)
875
operation
GO Gearbox 5 litres 5 litres Transmission oil
GO 8WD Planetary gear (bogie) 4.2 litres 33.6 litres Transmission oil
axle)
GO 8WD Planetary gear (bogie) 4.2 litres 16.8 litres Transmission oil
561153
GB / 150 h service_(1.12) 9
150-hour service
895, 895.1
operation
GO Gearbox 5 litres 5 litres Transmission oil
axle)
561153
10 GB / 150 h service_(1.12)
150-hour service
Check/adjust pressure retarder

Total persons: 2
Time required: 30 minutes
Intended for
Machine model Serial number
855.2 8550022221
Equipment
Quantity Designation Description Specification

1 Pressure gauge 0-400 bar
1 Open end ring spanner 13
1 Allen key 6
Consumables
Spare parts
Conditions
• Hydraulic oil temperature must be 50-60°C.
• Machine parked on firm, flat ground.
• Diesel engine off.
Environment
Follow local environmental rules and regulations.
Safety
Warning!
Exercise care, when measuring pressure and during other work on the
system, as this works under high pressure. Ruptured hoses, leakage
and opening of nipples/pressure test outlets can cause serious injuries.
Note the risk of oil spraying out from e.g. damaged hydraulic hoses.
561153
GB / 150 h service_(1.12) 11
150-hour service
Warning!
Risk for personal injury. Disconnect the connectors to the forward/
reverse valve before work begins so that the machine cannot move
during the service.
Warning!
Risk for personal injury. Make sure that the cab latch has engaged
before working under the cab.
561153
12 GB / 150 h service_(1.12)
150-hour service
Overview
1
297030
Execution
Check
The engine should be switched off when measuring instruments are fitted
or removed.
Risk for personal injury. Make sure that the cab latch has engaged before
working under the cab.
1. Tilt the cab up. See the instructions in Instruction Manual – Basic.
Do not tilt up the cab too high as this step requires the engine to be started
and stopped.
2. On the hydrostatic pump, disconnect the connector for forward and reverse
operation.
561153
GB / 150 h service_(1.12) 13
150-hour service
296558
3. Connect the pressure gauge (PRM).

561341
4. Start the engine.

5. To activate the retarder test in the control system, click the menu
Configuration and Transmission
561153
14 GB / 150 h service_(1.12)
150-hour service
561281
6. Click the Start check button.

7. Click Advanced.
8. Click the Write test retarder settings to TCU button.
9. Fully depress the driving pedal.
10. Check the pressure on the pressure gauge (160 bar +-10 bar).
11. Adjust the pressure as needed.
12. Click the Write test retarder settings to TCU button.
Pressure adjustment
The engine should be off when the pressure is adjusted.
561343
1. Loosen the lock nut.
Combination spanner 13 mm
2. Turn the adjuster screw on the relief valve to adjust to the desired pressure.
Clockwise increases the pressure.
561153
GB / 150 h service_(1.12) 15
150-hour service
Allen 6 mm
3. Start the engine and check the pressure on the pressure gauge.
4. Turn off the engine.
5. Tighten the lock nut when the correct pressure has been reached.
6. Remove the pressure gauge, refit the protective cap.
7. Fit the upper and lower connectors on the forward/reverse valve.
Function check
561153
16 GB / 150 h service_(1.12)
150-hour service
835, 845, 855, 855.1, 865, 895
Total persons: 1 Time required: 30 minutes

835 8350000171
845 8450000262
855 8550000137
855.1 8550011311
865 8650001137
895 8950000141
Personal protection
equipment
.
Equipment Quantity Designation Description Specification
1 Collection vessel
Tools (special tools) Quantity Designation Description Specification
. 1 TW300 Torque spanner 300 Nm
Consumables Quantity Designation Description Specification
.
Spare parts Quantity Designation Description Specification
. 1 HSF Hydrostatic filter
Conditions Machine parked on firm, flat ground.
Diesel engine off.
Main power switch in 0 position
.
Environment Properly dispose of waste oil.
Properly dispose of rags and paper.
Properly dispose of filter.
Properly dispose of packaging materials.
.
Safety Hydraulic oil is hazardous to health. Avoid breathing the vapour from hydraulic
oil, especially warm oil. Wash skin if splashed with hydraulic oil. Change
clothes that have been splashed with oil.
561153
GB / 150 h service_(1.12) 17
150-hour service
Overview
1. Engine hood
2. Main panel
3. The hydrostatic filter's location in the engine compartment.
4. The front service cover, located under the front frame.
Execution
1. Place the collection vessel under the service cover.
2. Remove the front service cover on the front frame.
2 bolts, 18-mm socket.

294965
1. Collection vessel
2. Service cover
3. Opening the engine hood.

561153
18 GB / 150 h service_(1.12)
150-hour service
4. Remove the main panel.
855, 855.1, 865, 895
294972
1. Pin
2. Main panel
5. Remove the windscreen washer fluid container from the bracket and put it
aside.
2 bolts, 15-mm PU spanner
855, 855.1, 865, 895

295012
1. Washer fluid tank

561153
GB / 150 h service_(1.12) 19
150-hour service
6. Hydrostatic filter
295022
1
7. Clean around the filter.

8. Remove the screw on the filter bracket.
24-mm PU spanner.
295028
1. Screw
9. Lubricate the rubber seal on the new filter with hydraulic oil.
561153
20 GB / 150 h service_(1.12)
150-hour service
10. Screw on the filter by hand, then tighten with a filter wrench.
Fit the screw on the filter bracket.
Tightening torque 170 Nm.
1
295032
1. Filter spanner
2. Screw
Function check
After changing the filter the machine should be started as follows:
1. Remove fuses F501 and F521. The fuses can be found in the main electric
junction box.
2. Turn over the engine with the starter motor 3 x 15 seconds.
3. You may receive an error message about no communication to the engine’s
control unit. Ignore the message.
4. Refit the fuses F501 and F521.
5. Start the engine and let it run about 10 minutes to bleed the feeder circuit.
6. Switch off the engine.
561153
GB / 150 h service_(1.12) 21
150-hour service
855.2, 875

855 8550022010
875 8750000010
Personal protection
equipment
.
1 Collection vessel
. 1 TW300 Torque spanner 300 Nm
.
. 1 HSF Hydrostatic filter
Diesel engine off.
.
Properly dispose of filter.
.
Safety Hydraulic oil is hazardous to health. Avoid breathing the vapour from hydraulic
oil, especially warm oil. Wash skin if splashed with hydraulic oil. Change
561153
22 GB / 150 h service_(1.12)
150-hour service
Overview
Execution
521765

3. Support the service cover and slowly lower it. The service cover has a
hinge at the rear and is secured with a chain and snap-hook at the front.
521766
4. Unhook the snap-hook and slowly lower the service cover to the ground.
561153
GB / 150 h service_(1.12) 23
150-hour service
295022

295028
1. Screw
7. Remove the screw on the filter bracket.

24-mm PU spanner.
8. Hold the filter in place and make sure that the oil spillage runs into the
collection vessel when the filter is lifted away.
561153
24 GB / 150 h service_(1.12)
150-hour service
295032
1. Filter spanner
2. Screw
9. Lubricate the rubber seal on the new filter with hydraulic oil.
10. Fit the filter and secure it with the bolt on the top.
11. Hold the filter in place with a filter spanner and tighten the bolt.
12. Close the engine hood.
521766
13. Lift up the service cover and hook the snap-hook in place.
561153
GB / 150 h service_(1.12) 25
150-hour service
521765
14. Press the service cover upwards and tighten the bolts.
Function check
1. In the control system, select the option which allows the start motor to turn
without starting the engine.
1. Lock motor start [9200]

If the engine oil has been changed, the oil pressure lamp must be off before the
engine is started.
3. Clear the selection in the control system that prevents the engine from starting.
If the hydrostatic filter has been replaced, the engine must idle for 10 minutes to
bleed the supply circuit.
561153
26 GB / 150 h service_(1.12)
150-hour service
835, 845, 855, 855.1, 865, 895
Total persons: 1
Intended for
835 8350000171
845 8450000262
855 8550000137
855.1 8550011311
865 8650001137
895 8950000141
Equipment
1 Collection vessel 25 litres
1 Funnel

1 FP Filter spanner
Consumables
835, 845
11 litres EO/EOS Engine oil API-CJ-4, ACEA E), 15W/40
855, 855.1, 865, 895

24 litres EO/EOS Engine oil API-CJ-4, ACEA E), 15W/40
Spare parts
1 OF Oil filter
561153
GB / 150 h service_(1.12) 27
150-hour service
Conditions
• Warmed-up engine
• Main power switch off.
Environment
• Properly dispose of waste oil.
• Properly dispose of rags and paper.
• Properly dispose of filter.
• Properly dispose of packaging materials.
Safety
Caution!
Oil is hazardous to health. Wash skin if splashed with oil. Change
Warning!
Risk of burn injury. Exercise caution as the engine oil is hot.
561153
28 GB / 150 h service_(1.12)
150-hour service
Overview
1. Engine hood
2. Main panel
3. The oil filter's location in the engine compartment.
4. The front service cover, located under the front frame.
Execution
Drain oil

294965
2. Service cover
3. Remove the oil plug.

561153
GB / 150 h service_(1.12) 29
150-hour service
294968
1. Oil plug
4. Let all of the oil drain and be observant of the old oil's quality, colour,
particles, etc.
5. Clean the oil plug.
6. Fit the oil plug.
7. Fit the service cover.
Changing the oil filter

561153
30 GB / 150 h service_(1.12)
150-hour service
855, 855.1, 865, 895
294972
1. Pin
2. Main panel

Remove the oil filter with a filter spanner.
1. Filter spanner
2. Oil filter
1. Lubricate the new oil filter's rubber seal.

561153
GB / 150 h service_(1.12) 31
150-hour service
2. Screw in the new filter by hand.

3. Fit the main panel.
Refilling engine oil

1. Remove the oil filling cover.
2. Place the funnel in the oil filling hole.
3. Fill with oil.
4. Wait to ensure that the oil has run down to the right level and then check
the oil level with the dip stick (to upper line, not above).
1. Oil filling cover

2. Dipstick
1. Upper line, dip stick (max. oil level).
Function check
561153
32 GB / 150 h service_(1.12)
150-hour service
1. Remove fuses F501 and F521. The fuses can be found in the main electric
junction box.
2. Run the starter motor until the warning lamp for the oil pressure on the
instrument panel goes out.
3. You may receive an error message about no communication to the engine’s
control unit. Ignore the message.
4. Refit the fuses F501 and F521.
5. Start the engine. Check the filter for oil leaks.
6. Wipe off any oil spillage.
7. Switch off the engine.
561153
GB / 150 h service_(1.12) 33
150-hour service
855.2, 875
Total persons: 1
Intended for
855.2 8550022010
875 8750000010
Equipment
1 Funnel

1 FP Filter spanner
Consumables
855.2, 875
EO/EOS Engine oil API-CJ-4, ACEA E), 15W/40
Spare parts
1 OF Oil filter
Conditions
• Warmed-up engine
561153
34 GB / 150 h service_(1.12)
150-hour service
Environment
Safety
Caution!
Warning!
Risk of burn injury. Exercise caution as the engine oil is hot.
561153
GB / 150 h service_(1.12) 35
150-hour service
Overview
522124
Execution
Drain oil
521765

521766
5. Open the spigot and drain the engine oil.
561153
36 GB / 150 h service_(1.12)
150-hour service
particles, etc.
7. Close the spigot.
521766
8. Lift up the service cover and hook the snap-hook in place.

521765
9. Press the service cover upwards and tighten the bolts.
Changing the oil filter

3. Remove the oil filter with a filter spanner.
561153
GB / 150 h service_(1.12) 37
150-hour service
294986
1. Filter spanner
4. Lubricate the new oil filter's rubber seal.

5. Screw in the new filter by hand.
Refilling engine oil
The machine must be on level ground when checking and refilling. Check
when the machine is cold and the oil has collected in the sump.

3. Fill with oil.
561153
38 GB / 150 h service_(1.12)
150-hour service
4. Pull out the dipstick.

5. Check that the level is between the maximum and minimum mark (cold
machine).
6. Wait a while so that the oil has time to run down and then use the dipstick
to check the oil level again.
7. Repeat points 3-5 until a suitable oil level is attained.
1. Maximum oil level
Function check
1. In the control system, select the option which allows the start motor to turn
without starting the engine.
561153
GB / 150 h service_(1.12) 39
150-hour service
1. Lock motor start [9200]

If the engine oil has been changed, the oil pressure lamp must be off before the
engine is started.
3. Clear the selection in the control system that prevents the engine from starting.
If the hydrostatic filter has been replaced, the engine must idle for 10 minutes to
bleed the supply circuit.
561153
40 GB / 150 h service_(1.12)
150-hour service
835, 845, 855, 855.1, 865, 895
Total persons: 1
Intended for
835 8350000171
845 8450000262
855 8550000137
855.1 8550011311
865 8650001137
895 8950000141
Equipment
1 Collection vessel

1 FFP Fuel filter puller Requires ratchet handle
Consumables
Spare parts
1 FF Fuel filter
1 FPF Fuel prefilter
Conditions
• Main power switch in 0 position
561153
GB / 150 h service_(1.12) 41
150-hour service
Environment
• Clean up fuel spills.
Safety
Caution!
Oils, greases, coolants and engine fuel are hazardous to health. Use
protective gloves and protective eyewear, as well as suitable clothing.
561153
42 GB / 150 h service_(1.12)
150-hour service
Overview
1
295132
2
1
295133
1. Fuel filter
2. Fuel prefilter
Execution

561153
GB / 150 h service_(1.12) 43
150-hour service
294965
2. Service cover

855, 855.1, 865, 895
2
294972
1. Pin
2. Main panel
5. Clean the filter and the surrounding area.

561153
44 GB / 150 h service_(1.12)
150-hour service
6. Close the fuel tap.
855, 865, 895 Early models.
295606
1. Fuel shutoff valve
7. Remove the mount for the connector on the water detector.
Allen key 6 mm and Combination spanner 6 mm.
1
295396
1. Screw
561153
GB / 150 h service_(1.12) 45
150-hour service
295398
2
1. Allen key 6 mm
2. Combination spanner 6 mm
8. Disconnect the connector for the water detector.

9. Use the fuel filter puller and ratchet handle to remove the fuel filter.
1. Fuel filter puller

2. Ratchet handle
10. Place the filter in the collection vessel.

11. Dismantle the prefilter.
12. Remove the cable with connector for the water detector from the prefilter.
561153
46 GB / 150 h service_(1.12)
150-hour service
14. Fit the cable with connector for the water detector on the new prefilter.
15. Fill up the outer part of the prefilter with diesel.
16. Grease the filter's o-ring with clean diesel.
17. Connect the connector for the water detector.
18. Dismantle the prefilter. Tighten to approx. 40 Nm.
19. Tighten the mount for the connector to the water detector.
20. Fill up the outer part of the fuel filter with diesel.
22. Fit the fuel filter. Tighten to approx. 40 Nm.
23. Open the fuel tap.
24. Perform bleeding.
Bleeding
1. Open the bleed plug on the prefilter.
1
295592
1. Bleed plug
2. Fit a transparent hose to the bleed connection and place the other end in a
collection vessel.
Use the hand pump above the prefilter to pump out diesel until no air
bubbles appear in the hose.
561153
GB / 150 h service_(1.12) 47
150-hour service
1
295410
1. Transparent hose
2. Hand pump
3. Disconnect the transparent hose.

4. Tighten the bleed plug.
5. Wipe clean.
Function check
1. Start the engine and let it idle.

2. Automatic bleeding is performed, this takes approx. 5 minutes.
561153
48 GB / 150 h service_(1.12)
150-hour service
855.2, 875
Total persons: 1
Intended for
855.2 8550022010
875 8750000010
Equipment
1 Collection vessel

1 FFP Fuel filter puller Requires ratchet handle
Consumables
Spare parts
1 FF Fuel filter
1 FPF Fuel prefilter
Conditions
Environment
561153
GB / 150 h service_(1.12) 49
150-hour service
Safety
Caution!
561153
50 GB / 150 h service_(1.12)
150-hour service
Overview
1
295132
2
1
295133
1. Fuel filter
2. Fuel prefilter
Execution
561153
GB / 150 h service_(1.12) 51
150-hour service
521765

521766
6. Clean the filter and the surrounding area.
7. Remove the mount for the connector on the water detector.
Allen key 6 mm and Combination spanner 6 mm.

561153
52 GB / 150 h service_(1.12)
150-hour service
295396
1. Screw
2
295398
1. Allen key 6 mm
2. Combination spanner 6 mm
8. Disconnect the connector for the water detector.

9. Use the fuel filter puller and ratchet handle to remove the fuel filter.
561153
GB / 150 h service_(1.12) 53
150-hour service
1. Fuel filter puller

2. Ratchet handle

11. Dismantle the prefilter.
12. Remove the cable with connector for the water detector from the prefilter.
14. Fit the cable with connector for the water detector on the new prefilter.
15. Fill up the outer part of the prefilter with diesel.
17. Connect the connector for the water detector.
18. Dismantle the prefilter. Tighten to approx. 40 Nm.
19. Tighten the mount for the connector to the water detector.
20. Fill up the outer part of the fuel filter with diesel.
22. Fit the fuel filter. Tighten to approx. 40 Nm.
23. Perform bleeding.
Bleeding
1. Open the bleed plug on the prefilter.
561153
54 GB / 150 h service_(1.12)
150-hour service
295592
1. Bleed plug
2. Fit a transparent hose to the bleed connection and place the other end in a
collection vessel.
Use the hand pump above the prefilter to pump out diesel until no air
bubbles appear in the hose.
1
295410
1. Transparent hose
2. Hand pump
3. Disconnect the transparent hose.

4. Tighten the bleed plug.
5. Wipe clean.
561153
GB / 150 h service_(1.12) 55
150-hour service
Function check

561153
56 GB / 150 h service_(1.12)
150-hour service
Changing the filter in the water separator

Total persons: 1
Time required: 30 minutes 855, 855.1, 865, 895
Time required: 15 minutes 835, 845, 855.2, 875, 895.1
Intended for
835 8350000171
845 8450000262
855 8550000137
855.1 8550011311
855.2 8550022010
865 8650001137
875 8750000010
895 8950000141
Equipment
1 Collection vessel

Consumables
Spare parts
1 WSF Water separator filter Time filter
Conditions
561153
GB / 150 h service_(1.12) 57
150-hour service
Environment
Safety
Caution!
561153
58 GB / 150 h service_(1.12)
150-hour service
Overview
295623
520859
1. Water separator
Execution
561153
GB / 150 h service_(1.12) 59
150-hour service
855, 855.1, 865, 895
294972
1. Pin
2. Main panel
3. Close the fuel tap.
1
295606
1. Fuel shutoff valve
4. Wipe clean around the water separator.

5. If the machine is equipped with an automatic fire extinguishing system,
dismantle the fire extinguishing hose.
561153
60 GB / 150 h service_(1.12)
150-hour service
295608
1. Fire extinguishing hose

561153
GB / 150 h service_(1.12) 61
150-hour service
6. Dismantle the T-screw from the filter cover.
Remove the filter cover.
Make sure the O-ring is still fitted in the filter cap and is intact. It should
provide a seal to prevent air from entering the fuel system.
1. T-screw
2. Filter cover
3. O-ring
561153
62 GB / 150 h service_(1.12)
150-hour service
7. Use a screwdriver along the edge of the filter to grip the filter's rubber ring
and lift up the filter in this.
1. Time filter
8. Fit a new filter.

9. Refit in the reverse order.
10. For machines with a fuel spigot, open the fuel spigot.
Function check

561153
GB / 150 h service_(1.12) 63
150-hour service
Check/Adjustment of belt tension, AC compressor

Total persons: 1
Intended for
835 8350000171
845 8450000262
855 8550000137
855.1 8550011311
855.2 8550022010
865 8650001137
875 8750000010
895 8950000141
Equipment

Consumables
Spare parts
Conditions
Environment
Safety
561153
64 GB / 150 h service_(1.12)
150-hour service
Overview
295835
Execution
1. Loosen the protected bolts (x3, 13-mm socket).
Remove the guard.
1. Screw
2. Protective guard
2. Check the belt visually for damage and wear and replace if necessary.
561153
GB / 150 h service_(1.12) 65
150-hour service
3. Check the belt tension, it should move about 10 mm in each direction.

Tighten if necessary.
Adjusting the belt tension

1. Loosen the opposite bolt that secures the belt tensioner (x1,17 mm socket).
2. Loosen the opposite bolt for the compressor (x1,17 mm socket).
3. Pull the AC compressor up until the belt is suitably tensioned, then tighten
the adjuster screw.
4. Tighten the compressor.
5. Check the belt tension
6. Refit the guard.
561153
66 GB / 150 h service_(1.12)
150-hour service

855.2, 875, 895.1
855.2 8550022010
875 8750000010
895 8950011001
Personal protection
equipment
.
1 Collection vessel
.
.
. 1 Servo pressure
filter
Diesel engine off.
.
.
Safety Oil is hazardous to health. Wash skin if splashed with oil. Change clothes that
have been splashed with oil.
Overview
561153
GB / 150 h service_(1.12) 67
150-hour service
Execution
539806
1. Place a collection tray under the filter.

2. Remove the filter housing.
3. Replace the filter insert.
4. Mount the filter housing.
Torque, 35-40 Nm
561153
68 GB / 150 h service_(1.12)
150-hour service
Oil change, planetary gearing

Total persons: 1
Time required: 30 minutes (preparatory prior to oil drainage). Time for drainage and filling varies with
temperature and equipment.
Intended for
Machine model Manufacturing number
865 8650001137
875 8750000010
895 8950000141
Equipment
1 Oilway
1 Funnel with flexible tube. 50-cm hose

Consumables
865, 875
4 litres/planetary gear (bogie) GO Transmission oil Gear oil, GO 80W-90
5 litres/planetary gear (single) AO Transmission oil API GL-5 80W/90 LS
895
5 litres/planetary gear (bogie) GO Transmission oil Gear oil, GO 80W-90
7 litres/planetary gear (single) AO Transmission oil API GL-5 80W/90 LS
Spare parts
561153
GB / 150 h service_(1.12) 69
150-hour service
Conditions
• The machine’s transmission warmed up.
Environment
Safety
Caution!
561153
70 GB / 150 h service_(1.12)
150-hour service
Overview
291473
1. Planetary gearing
Execution
Drain oil
1. Position the machine so that the drain plug is downward and the machine is
level.
1. Drainage
2. Filling
2. Clean the filler plug, the drain plug and the areas around them.
3. Place a collection vessel next to the tyre and a channel between the
drainage hole and collection vessel.
4. Remove the filler plug.
Allen key 10 mm.

5. Remove the drain plug and drain the oil.
Allen key 10 mm.

561153
GB / 150 h service_(1.12) 71
150-hour service
particles, etc.
7. Wipe and clean the magnet on the drain plug.
Filling oil with funnel

1. Position the machine so that the drain plug and sight glass are 90 degrees
clockwise towards draining.
1. Drainage
2. Filling
2. Fit the drain plug.
Tightening torque, 45 Nm.

4. Fill the filler hole with oil until the oil level reaches the lower edge of the
filler hole.
5. Remove the flexible funnel.
6. Fit the oil filling plug.

7. Wipe clean.
8. Repeat on each planetary gear.
Filling oil with compressed air

1. Position the machine so that the drain plug and sight glass are 90 degrees
clockwise towards draining.
561153
72 GB / 150 h service_(1.12)
150-hour service
1. Drainage
2. Filling

3. Fill the compressed air vessel with oil.
4. Pressurise the vessel.
5. Place the filling tube in the oil filling hole.
6. Fill the filler hole with oil until the oil level reaches the lower edge of the
filler hole.
7. Remove the filling tube.

9. Wipe clean.
10. Repeat on each planetary gear.
561153
GB / 150 h service_(1.12) 73
150-hour service
Tightening of wheel nuts

Total persons: 1
Intended for
835 8350000171
845 8450000262
855 8550000137
855.1 8550011311
855.2 8550022010
865 8650001137
875 8750000010
895 8950000141
Equipment

1 TW800 Torque spanner 800 Nm
1 Extension 250 mm
Consumables
Spare parts
Conditions
Environment
Safety
561153
74 GB / 150 h service_(1.12)
150-hour service
Overview
291136
1. Wheel
Execution
1. Tighten the wheel nuts crosswise to 650 Nm.
291141
2. Repeat on each rim.
Function check
561153
GB / 150 h service_(1.12) 75
150-hour service
Tightening of bogie shaft attachment against frame

Total persons: 2
Time required: 90 minutes back + 120 minutes front.
Intended for
855 8550000137
855.1 8550011011
865 8650001137
895 8950000141
Equipment

1 TWEN Torque booster
Consumables
Spare parts
Conditions
• Calibrated torque spanner
Environment
Safety
Warning!
Risk for crushing injuries. The cab tilt must be secured with the safety
catch as soon as the cab is tilted up.
561153
76 GB / 150 h service_(1.12)
150-hour service
Overview
291655
Note!
Tightening must be conducted from the screw side where access to nuts
is limited. The same torque is used.
Execution
Rear bogie shaft attachment

1. Remove the bolts that secure the crane support.
8, M10, 24-mm socket.
1
295125
2. Loosen the horizontal joints.

561153
GB / 150 h service_(1.12) 77
150-hour service
295128
3. Tighten the outer vertical joints.
4, M24, 36-mm-socket, tightening torque 572 Nm.

4. Tighten the inner vertical joints.

5. Tighten the rear horizontal joints.
Torque, 800 Nm.

6. Fit the crane support.
Front bogie shaft attachment

1. Tilt cab up
Check that the safety catch locks the cab before working under the cab.
2. Loosen the horizontal joints.
1
295128
561153
78 GB / 150 h service_(1.12)
150-hour service
3. Tighten the outer vertical joints.

4. Tighten the inner vertical joints.

5. Tighten the rear horizontal joints.
Torque, 800 Nm.

6. Tilt cab down
561153
GB / 150 h service_(1.12) 79
150-hour service
Oil change, bogie casing

Total persons: 1
Intended for
835 8350000171
845 8450000262
855 8550000137
855.1 8550011311
855.2 8550022010
865 8650001137
875 8750000010
895 8950000141
Equipment
4-9 Collection vessel 25 litres
4-8 Oilway
1 Work platform

561153
80 GB / 150 h service_(1.12)
150-hour service
Consumables
835
45 litres / bogie casing GO Transmission oil Gear oil, GO 80W-90
845
855, 855.1
855.2
51 litres/bogie casing GO Transmission oil Gear oil, GO 80W-90
865
875
46 litres/bogie casing GO Transmission oil Gear oil, GO 80W-90
895
Spare parts
Conditions
561153
GB / 150 h service_(1.12) 81
150-hour service
Environment
Safety
Caution!
561153
82 GB / 150 h service_(1.12)
150-hour service
Overview
291473
1. Bogie casings
Execution
Drain oil
1. For each bogie casing, place an oilway between the collection vessel and
drain plug.
294928
1. Oilway
3. Drain plug
2, 12-mm Allen key

2, 12-mm Allen key
835, 845, 855, 855.1, 855.2

561153
GB / 150 h service_(1.12) 83
150-hour service
294930
1. Filler plug
2. Level plug
3. Drain plug
865, 875
1
294945
1. Level and filler plug

2. Drain plug
895
561153
84 GB / 150 h service_(1.12)
150-hour service
522846
1. Level and filler plug

2. Drain plug
particles, etc.
Filling oil with funnel

1. Remove the level plug from each bogie casing.
2, 12-mm Allen key


5. Lift the oil can onto the back frame/tyre.
6. Fill with oil until the oil runs from the hole for level checking.
1
295660
7. Fit the level plug.

561153
GB / 150 h service_(1.12) 85
150-hour service


10. Wipe clean.
Filling oil with compressed air

1. Remove the level plug from each bogie casing.
2, 12-mm Allen key


4. Fill the compressed air vessel with oil.
5. Pressurise the vessel.
6. Place the filling tube in the oil filling hole.
7. Fill with oil.
1
295662
1. Filling tube
8. Fill with oil until the oil runs from the hole for level checking.
9. Fit the level plug.

10. Remove the filling tube.
561153
86 GB / 150 h service_(1.12)
150-hour service

12. Wipe clean.
Function check
561153
GB / 150 h service_(1.12) 87
150-hour service
855, 855.1, 865, 895
Total persons: 1 Time 30 minutes

required:
855 8550000137
855.1 8550011011
865 8650001137
895 8950000141
Personal protection
equipment
.
1 Funnel with
flexible tube.
1 Collection vessel
.
1 MP Magnetic pen
.
See list of consumables AO Transmission oil API GL-5 80W/90
LS
.
.
Conditions The machine’s transmission warmed up.
Machine parked on firm, flat ground.
Diesel engine off.
.
.
561153
88 GB / 150 h service_(1.12)
150-hour service
Overview
1 2
297215
Execution
Drain oil
Bleed plug rear axle
1. Remove the bolts that secure the crane support.
1
295125
2. Clean thoroughly around the bleed plug.

3. Loosen the bleed plug.
561153
GB / 150 h service_(1.12) 89
150-hour service
297229
1. Bleed plug rear axle
4. Use the magnetic pen to remove the bleed plug.

523221

Bleed plug front axle
1. Tilt the cab up. See the instructions in Instruction Manual – Basic.
2. Loosen the bleed plug.
561153
90 GB / 150 h service_(1.12)
150-hour service
297230
2. Bleed plug front axle
3. Use the magnetic pen to remove the bleed plug.

523221
Filling
1. Top up with oil through the bleed plug.
2. Fit the bleed plug.
Tip! Use the magnetic pen to position the plug in the hole before it is
tightened with the socket or attempt to clamp the plug in the socket with
paper.
561153
GB / 150 h service_(1.12) 91
150-hour service
855.2, 875

855.2 8550022010
875 8750000010
Personal protection
equipment
.
1 Funnel with
flexible tube.
1 Collection vessel
.
See list of AO Transmission oil API GL-5 80W/90
consumables LS
.
Conditions The machine’s transmission warmed up.
Machine parked on firm, flat ground.
Diesel engine off.
.
.
561153
92 GB / 150 h service_(1.12)
150-hour service
Overview
520886
Drain oil
1. Dismantle the protective plate (1).
520887
2. Place a collection vessel under the drain plug.

520889
4. Wipe the drain plug clean and refit it.
Filling
Bogie axle diff. front

561153
GB / 150 h service_(1.12) 93
150-hour service
520891
1. Filler plug
2. Fill with oil. For the correct type of oil, see the product sheet.
3.
520893
1. Check the level on the dipstick (1).
4. Wait until the oil has had time to run down and then check the level again.
5. Refit the filler plug.
Bogie axle diff., rear

1. Remove the protective plate.
561153
94 GB / 150 h service_(1.12)
150-hour service
520900
2. Clean the filler plug and the area around it.

520898
1. Filler plug
2. Dipstick
4. Fill with oil. For the correct type of oil, see the product sheet.
5. Check the level on the dipstick. The level should be between the dipstick's
markings.
6. Wait until the oil has had time to run down and then check the level again.
7. Refit the filler plug.
8. Mount the protective plate.
561153
GB / 150 h service_(1.12) 95
150-hour service
Oil change, gearbox

Total persons: 1
Intended for
835 8350000171
845 8450000262
855 8550000137
855.1 8550011311
855.2 8550022010
865 8650001137
875 8750000010
895 8950000141
Equipment
1 Collection vessel

Consumables
835, 845, 855, 855.1, 855.2, 865
4.5 litres GO Transmission oil Gear oil, GO 80W-90
875, 895
5 litres GO Transmission oil Gear oil, GO 80W-90
Spare parts
561153
96 GB / 150 h service_(1.12)
150-hour service
Conditions
• The machine may not tilt to the rear since this would cause the oil from the gearbox to run into the frame.
Environment
Safety
Caution!
561153
GB / 150 h service_(1.12) 97
150-hour service
Overview
2
297326
1. The rear service cover, located under the front frame.

2. The gearbox is located in the front frame.
Execution
Preparations prior to opening service cover

1. Tilt up the cab and tank (see the instruction in the user manual Basic).
2. Check for liquid in the front frame.
If any liquid is present in the frame, it must be drained via the service cover.
Use collection vessels to collect the liquid.
Drain oil
1. Remove the rear service cover on the front frame.

294953
1. Service cover
561153
98 GB / 150 h service_(1.12)
150-hour service

3. Remove the oil plug.
1, 12-mm Allen key.
294955
1. Oil plug
particles, etc.
5. Clean the oil plug.
6. Fit the oil plug.
7. Fit the service cover.
Filling oil
18-mm socket.
294957
561153
GB / 150 h service_(1.12) 99
150-hour service
1. Filler plug

3. Fill with oil.
4. Wait to ensure that the oil has run down to the right level before checking
the dip stick.
5. Check the level on the dipstick. The level should be between the dipstick's
markings.
294959
1. Dipstick
1. Upper line, dip stick (max. oil level).

7. Tilt down the cab and tank.
8. Secure the tank with the bolt.
Function check
561153
100 GB / 150 h service_(1.12)

150-hour service
Tightening of gearbox's attachment to chassis

Total persons: 1
Intended for
835 8350000171
845 8450000262
855 8550000137
855.1 8550011311
855.2 8550022010
865 8650001137
875 8750000010
895 8950000141
Equipment

Consumables
Spare parts
Conditions
Environment
Safety
561153
GB / 150 h service_(1.12) 101

150-hour service
Overview
1 1
291322
1. Gearbox's attachment to chassis
Execution
1. Tighten the bolts that secure the gearbox.
4, M16, 24-mm socket, tightening torque 200 Nm.

295036
Function check
561153
102 GB / 150 h service_(1.12)

150-hour service
Hydraulic filter replacement

Total persons: 1
Intended for
835 8350000171
845 8450000262
855 8550000137
855.1 8550011311
855.2 8550022010
865 8650001137
875 8750000010
895 8950000141
Equipment
1 Collection vessel
1 Platform

Consumables
Spare parts
1 HF-6 Hydraulic filter 6 µm
1 HF-10 Hydraulic filter 10 µm
Conditions
• Let the machine stand for at least 15 minutes prior to service.
561153
GB / 150 h service_(1.12) 103

150-hour service
Environment
Safety
Caution!
Hydraulic oil is hazardous to health. Avoid breathing the vapour
from hydraulic oil, especially warm oil. Wash skin if splashed with
hydraulic oil. Change clothes that have been splashed with oil.
561153
104 GB / 150 h service_(1.12)

150-hour service
Overview
291232
1. Tank cover
2. Left side cover
3. Right side cover
4. Middle cover
5. Hydraulic filter
Note!
The fine filter and return filter differ. Be sure that you fit a filter of the
same type.
Execution
855, 855.1, 865, 895

1. Fold down the rear ladder on the left side of the hydraulic tank.
2. Open the tank cover.
3. Fold up the left side cover above the tank and lock it in the up position.
4. Pull out the lock catch for the right side cover.
291269
1. Lock catch
5. Move the ladder to the right side of the machine.

6. Fold up the right side cover and lock it in the up position.
561153
GB / 150 h service_(1.12) 105

150-hour service
7. Remove the two bolts with a 15-mm socket/ring spanner and fold up the
middle cover above the tank.
291271
1. Right side cover

2. Middle cover
8. Wipe clean.
9. Remove the three bolts that secure the filter cover by releasing alternately
with a socket/ring spanner 15 mm.
10. Remove the filter cover. Note the filter's location. Return filter (10 µm).
Fine filter (6 µm).
291273
1. Return filter
11. Remove the cover spring.

12. Carefully lift the filter and let it drain.
13. Lift the filter to a clean collection vessel.
14. Put the filter cover back over the hole to prevent entry of foreign matter.
855.2, 875
1. Open the tank covers and fit the ladder. See Basic User Manual.
561153
106 GB / 150 h service_(1.12)

150-hour service
2. Wipe clean.
3. Remove the three bolts that secure the filter cover by releasing alternately
with a socket/ring spanner 15 mm.
4. Remove the filter cover. Note the filter's location. Return filter (10 µm).
Fine filter (6 µm).
291273
1. Return filter
5. Remove the cover spring.

6. Carefully lift the filter and let it drain.
7. Lift the filter to a clean collection vessel.
8. Put the filter cover back over the hole to prevent entry of foreign matter.
Replacement of insert filter

1. Remove the nut for the bypass spring with a ring spanner 17 mm. Use a
vice to hold the filter. Remove the bypass spring.
561153
GB / 150 h service_(1.12) 107

150-hour service
295823
1. Bypass spring
561153
108 GB / 150 h service_(1.12)

150-hour service
291275
1. Fine screen (filter holder and insert)

2. Return filter (filter holder and insert)
3. Lock spring
4. Bypass spring
2. Remove the filter support.

3. Remove the filter element. Inspect the old filter for damage.
291277
1. Inner filter bracket

2. Time filter
3. Outer filter bracket
4. Wipe the magnetic rod clean with a rag.

561153
GB / 150 h service_(1.12) 109

150-hour service
291279
1. Magnetic rod
5. Carefully fit the new filter, being careful not to damage it.
6. Refit the bypass spring and pull it tight to the bottom.
291281
1. Bypass spring
561153
110 GB / 150 h service_(1.12)

150-hour service
7. Refit the cover spring.

8. Repeat the process with the other filter.
9. Fit the filter.
10. Fit the filter cover.
11. Hold down the filter cover and tighten the bolts alternately.
12. Repeat the process with the other filter.
13. Mount the middle cover above the tank.
14. Lower the side covers.
15. Close the tank cover.
Function check
1. Bleed the hydraulic system by starting the engine and letting it idle for
about 5 minutes.
561153
GB / 150 h service_(1.12) 111

150-hour service
Tightening of rotator/grapple bolted joint

Total persons: 1
Intended for
835 8350000171
845 8450000262
855 8550000137
855.1 8550011311
855.2 8550022010
865 8650001137
875 8750000010
895 8950000141
Equipment

Consumables
Spare parts
561153
112 GB / 150 h service_(1.12)

150-hour service
Conditions
• The crane boom resting against the rear loading bunk with the grapple suspended.
295830

Environment
Safety
Warning!
Risk for crushing injury. Ensure that the crane boom rest firmly on the
loading bunk before work begins.
561153
GB / 150 h service_(1.12) 113

150-hour service
Overview
297352
Execution
1. Tightening of bolted joint between rotator and grapple
G121, G141
6 x M16 tightening torque 333 Nm.
G171
6 pcs. M20 tightening torque, 649 Nm.
1
295831
2. Tighten the clamping joint.
2, M18, 17-mm Allen key, tightening torque 600 Nm.

561153
114 GB / 150 h service_(1.12)

150-hour service
295046
3. Tighten the stop screw.
1 M16, 14-mm Allen key, tightening torque 120 Nm.

295048
4. Tighten the outer expander bolts on the grapple.
4, 24-mm socket, tightening torque 277 Nm.

561153
GB / 150 h service_(1.12) 115

150-hour service
295118
1
5. Tighten the accessible inner expander bolts.
2, 24-mm socket, tightening torque 277 Nm or 540 Nm (HD, grapple).
Open/close the grapple.
Tighten the accessible inner expander bolts.
1
295116
561153
116 GB / 150 h service_(1.12)

150-hour service
295114
561153
GB / 150 h service_(1.12) 117

150-hour service
Tighten slewing motor mounting

Total persons: 1
Intended for
835 8350000171
845 8450000262
855 8550000137
855.1 8550011311
855.2 8550022010
865 8650001137
875 8750000010
895 8950000141
Equipment
Work platform

1 Extension 200 mm
1 TWEN Torque booster
Consumables
Spare parts
Conditions
Environment
561153
118 GB / 150 h service_(1.12)

150-hour service
Safety
Warning!
Risk of fall injuries! Use an approved work platform when working at
height – do not climb on the machine.
561153
GB / 150 h service_(1.12) 119

150-hour service
Overview
291548
1. Slewing motor, attachment.
Execution
1. Tighten the bolts holding the slewing motor in place.
835, 845, 855, 855.1, 855.2, 865, 875 (130F)

10–16, 19-mm Allen key, tightening torque 572 Nm.
875 (145F), 895 and machine models with crane tilt equipment
1016 Allen screws, 19 mm, tightening torque 1120 Nm.
295042
561153
120 GB / 150 h service_(1.12)

150-hour service
Oil change, slew motor, crane.

Total persons: 1
Intended for
835 8350000171
845 8450000262
855 8550000137
855.1 8550011311
855.2 8550022010
865 8650001137
875 8750000010
895 8950000141
Equipment
1 Funnel with flexible tube. Max. Ø12 mm at tip
1 Work platform

Consumables
13 litres GO Transmission oil Gear oil, GO 80W-90
Spare parts
Conditions
561153
GB / 150 h service_(1.12) 121

150-hour service
Environment
Safety
Caution!
561153
122 GB / 150 h service_(1.12)

150-hour service
Overview
291305
1. Drainage hose, slew motor

2. Breather and sight glass
Note!
Drainage takes a long time. It is preferable to begin the service with
this action.
Execution
Drain oil
835, 845, 855, 855.1, 865, 895
1. Remove the belt that holds the hydraulic hoses.

2. Remove the drainage hose from the adapter.
24-mm PU spanner.
294917
3. Fold down the hose and empty the oil into the collection vessel.
561153
GB / 150 h service_(1.12) 123

150-hour service
294921
particles, etc.
Drain oil
855.2, 875
1. Remove the plug.

522497
2. Fit the drainage hose.

3. Fold down the hose and empty the oil into the collection vessel.
particles, etc.
5. Remove the drainage hose from the adapter.
6. Refit the plug.
561153
124 GB / 150 h service_(1.12)

150-hour service
Filling oil
835, 845, 855, 855.1, 865, 895
1. Fold up the drainage hose; do not attach.

2. Remove the breather.
1, 19-mm socket.
3. Place the flexible funnel in the breather's opening and secure it.
4. Fill until the oil reaches the top of the sight glass.
294923
1. Ventilator
2. Sight glass

6. Fit the breather.
7. Fit the drainage hose.
8. Fit the belt.
Filling oil
855.2, 875
1. Remove the breather.
1, 19-mm socket.
2. Place the flexible funnel in the breather's opening and secure it.
3. Fill until the oil reaches the top of the sight glass.
561153
GB / 150 h service_(1.12) 125

150-hour service
294923
1. Ventilator
2. Sight glass

5. Fit the breather.
Function check
561153
126 GB / 150 h service_(1.12)

150-hour service
Tightening of load bunks

Total persons: 1
Intended for
835 8350000171
845 8450000262
855 8550000137
855.1 8550011311
855.2 8550022010
865 8650001137
875 8750000010
895 8950000141
Equipment

Consumables
Spare parts
Conditions
Environment
Safety
561153
GB / 150 h service_(1.12) 127

150-hour service
Overview
1 1 1
291339
1. Load bunks
Execution
Torque the bolts that secure the load bunks. Tighten from the nut side.

295039
Function check
561153
128 GB / 150 h service_(1.12)

Overview, 150-Hour Service Check/adjust Pressure Retarder

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Overview, 150-Hour Service Check/adjust Pressure Retarder

Uploaded by

Copyright:

Available Formats

150-hour service

Overview, 150-hour service

Overview, 150-hour service

Use this overview for planning work.

Engine Tank Crane, ground placement

Front frame Rear frame

GO Slew motor 13 litres 13 litres Transmission oil

Check/adjust pressure retarder

Personal protection equipment

Tools (special tools)

3. Connect the pressure gauge (PRM).

4. Start the engine.

6. Click the Start check button.

1. Loosen the lock nut.

Replacing the hydrostatic filter

835, 845, 855, 855.1, 865, 895

Total persons: 1 Time required: 30 minutes

2 bolts, 18-mm socket.

3. Opening the engine hood.

4. Remove the main panel.

855, 855.1, 865, 895

2 bolts, 15-mm PU spanner

855, 855.1, 865, 895

1. Washer fluid tank

7. Clean around the filter.

Fit the screw on the filter bracket.

Tightening torque 170 Nm.

Replacing the hydrostatic filter

Total persons: 1 Time required: 30 minutes

2. Remove the front service cover on the front frame.

5. Opening the engine hood.

7. Remove the screw on the filter bracket.

1. Lock motor start [9200]

Changing the engine oil and oil filter

835, 845, 855, 855.1, 865, 895

Personal protection equipment

Tools (special tools)

855, 855.1, 865, 895

2 bolts, 18-mm socket.

3. Remove the oil plug.

Changing the oil filter

2. Remove the main panel.

855, 855.1, 865, 895

3. Clean around the filter.

1. Lubricate the new oil filter's rubber seal.

2. Screw in the new filter by hand.

Refilling engine oil

1. Oil filling cover

1. Upper line, dip stick (max. oil level).

5. Remove the oil filling cover.

Changing the engine oil and oil filter

Personal protection equipment

Tools (special tools)

2. Remove the front service cover on the front frame.

8. Lift up the service cover and hook the snap-hook in place.

9. Press the service cover upwards and tighten the bolts.

Changing the oil filter

4. Lubricate the new oil filter's rubber seal.

1. Remove the oil filling cover.

4. Pull out the dipstick.

1. Maximum oil level

8. Remove the oil filling cover.