START

MO CG G A2

TU PM A1
POWER ON
MASTER ON
ERROR RESET

RESET
NO ALARM
ERROR

YES
END NO ALARM

YES

CHECK
HARDWARE

MANUAL MANUAL/ AUTO

OPERATION AUTO OPERATION

MOLD TRANSFER CHART PRESS MOLD

GANTRY AUTO 1 AUTO 2
OPENER UNIT GATE MACHINE CHANGER

MOLD
MOLD OPENER TRANSFER UNIT CHARTGATE PRESS MACHINE GANTRY AUTO 1 AUTO 2
CHANGER
 MAIN

M
A B C

PREES MANUAL
TWICE TO GET
3 LAYER 2 LAYER ROTARY BOTTOM
HOME POSITION MODE MODE TOP DOWN

CHECK
HOMEPOS NO MIDDLE
HARDWARE CHECK CHECK
CLAMP UP/DOWN NO UP/DOWN NO
HARDWARE HARDWARE
YES
YES
CLAMP/ CHECK
BOTTOM UNCLAMP NO 3 LAYER 2 LAYER
HARDWARE
CLAMP MODE MODE

YES MO

CHECK TOP ROTARY

CLAMP /UNCLAMP NO CLAMP MIDDLE
HARDWARE MAIN
(MANUAL)
YES
CLAMP/ CHECK CHECK
NO UP/DOWN NO
UNCLAMP HARDWARE HARDWARE
Z AXIS

YES YES

CHECK
UP/DOWN NO
HARDWARE

A B C
 MAIN

SLIDING/
SLIDING GATE
GATE

ADVANCE ADV/RTN RETURN UP UP/DOWN

CHECK CHECK CHECK

SLIDING SLIDING
HARDWARE NO NO HARDWARE HARDWARE NO GATE UP
ADVANCE RETURN
/OBSTACLE /OBSTACLE /OBSTACLE

YES DOWN

MIDLE

CHECK
GATE
HARDWARE NO
CHECK DOWN
SLIDING /OBSTACLE
NO HARDWARE
MIDDLE
/OBSTACLE

YES

TU
 MAIN
M

OPEN OPEN/ CLOSE

CHARTGATE CLOSE CHARTGATE

CHECK CHECK
HARDWARE GATE HARDWARE
NO GATE OPEN NO
/ AREA CLOSE / AREA
SENSOR SENSOR

YES

CG
 MAIN

MOLD ON PRESS MACHINE

TRANSFER UNIT MIDDLE POSITION
MACHNE PRESS ENABLE

MANUAL
MANUAL AUTOSTART
/ AUTO START

CHECK WIRE, MAKE

MOLD MAIN
SURE TRANFER
PLATE CYLINDER UNIT IN MIDDLE
AUTOSTART
NO POSITION, MAKE
RUN SORE THERE IS A
MOLD ON MACHINE
CHECK WIRE, MAKE CHECK WIRE, MAKE
PRESS
SURE TRANFER SURE TRANFER
VACUM YES
UNIT IN MIDDLE UNIT IN MIDDLE
POSITION, MAKE NO IN/OUT POSITION, MAKE NO UP/DOWN CHAMBER
SORE THERE IS A SORE THERE IS A
MOLD ON MACHINE MOLD ON MACHINE
PRESS PRESS
YES YES CHECK WIRE, MAKE
SURE TRANFER
UNIT IN MIDDLE
POSITION, MAKE NO UP/DOWN
SORE THERE IS A
MOLD ON MACHINE
PRESS
YES

PM
 MAIN

RELEASE EMG STOP,

MASTER ON, RESET,
GRIPPER LOCK, ORIGIN
SEARCH FINISH

CHECK
HARDWARE,
NO ALARM NO MASTER ON,
RESET, ORIGIN
SEARCH

POSITIONING
READY

PLACING HOMEPOS PICK

CHECK CHECK
HARDWARE,MAKE HARDWARE,MAKE
SURE GRIPPER SURE GRIPPER
LOCK, LOCK,
MAKE SURE THERE GO TO CHECK MAKE SURE THERE
IS NO MOLD AT HARDWARE,MAKE GO TO HOME IS NO MOLD AT GO TO PICK
TARGET, MAKE NO PLACING SURE GRIPPER NO POSITION GANTRY, MAKE NO POSITION
SURE TRANSFER POSITION LOCK SURE TRANSFER
UNIT IN MIDDLE UNIT IN MIDDLE
POSITION IF GO TO POSITION IF GO TO
PRESS MACHINE PRESS MACHINE
YES YES
POSITION YES POSITION

G
 MAIN
M
A

PREPARE MOLD AT R AUTO MOLD

POSITION, PRESS TARGET CHANGER
MOLD WANTED TO RUNNING
CHANGE IN HMI

MAKE SURE
WAIT UNTIL TARGET
ALARM MOLD DONE NO TARGET MOLD
NO MOLD COME INTO
CHANGER MODE IN R POSITION
MOLD OPENER A/C
YES
YES

B B
MOLD COME TO
MOLD OPENER
A/C

AUTO QUEING
CHANGE
CONTINUE NO
MOLD
RUNNING

YES

REGISTER TO
DATABASE NEW
TARGET MOLD

A
 MAIN

SET-UP POSITION MOLD IN

AUTO 1 POSITION, RESET
STACKING, MAKE MOLD
OPENER A AND C IN AUTO
MODE

AUTO
START ALL
MACHINE
PRESS

ON AUTO

AUTO
QUEING RUN

A1
 MAIN

SET-UP POSITION MOLD IN

AUTO 2 POSITION, RESET
STACKING, MAKE MOLD
OPENER A AND C IN AUTO
MODE

AUTO
START ALL
MACHINE
PRESS

ON AUTO

AUTO
QUEING FIX
PRESS
MACHINE
RUN

A2