GANTRY SETTING MANUAL

POLYMATECH INDONESIA
I. Gantry
A. Gantry origin Search
1. Gantry in Home Position
a. Axis X
 Step 1: When power Up and gantry in home position press “ Manual”in touchscreen
 Step 2: And then press “Gantry Station”
 Step 3: After that press “Origin”in Axis X page

 Step 4: Wait until the process done

b. Axis Y
 Step 1 : same with step 1 in axis X
 Step 2 : Same with step 2 in axis X
 Step 3: Select Axis Y button
  Step 4 : Select “Origin”Button in axis Y page

 Step 5 : wait until the process done

c. Axis Z
 Step 1: same with step 1 in Axis X
 Step 2 : same with step 2 in Axis X
 Step 3 : Select axis Z button
 Step 4 : press origin button in Axis Z page

 Step 5 : wait until the process done

2. Gantry Nowhere
a. Axis X
 Make sure gantry position between X origin sensor and rightmost gantry limit position

 Follow step (refer 1.a)

b. Axis Y
 Make sure gantry position between Y origin sensor and Reverse gantry limit position

 Follow step (refer 1.b)

c. Axis Z
 Make sure gantry position between Z origin sensor and upper gantry limit position

 Follow step (refer 1.c)

B. JOG
Before Jog make sure you already done origin search gantry each axis.

1. Axis X jog
Before Jog make sure you already done origin search gantry each axis.

Press this button to move

gantry left manually
(operator view)

Press this button to move

gantry Right manually
(operator view)
2. Axis Y jog
Press this button to move
gantry Forward manually
(operator view)

Press this button to move

gantry Reverse manually
(operator view)
3. Axis Z jog

Press this button to move

gantry Up manually (operator
view)
To Chuck
Gantry
gripper

To Unchuck
Gantry
Gripper

Press this button to move

gantry Down manually
(operator view)
C. TEACHING
1. Teaching : setting gantry each position movement
To teaching gantry position first you have to origin search each axis, after that you have to login first

1. Select Login
Button first

2. Fill in the blank your

username, Access Password,
Level Password

And then press LOGIN

3. Select Setting
Button
 To setting Axis X
movement Position

To setting Axis Y
movement Position To setting cycle press machine
cycletime : refer to chartgate
open in auto mode
To setting Axis Z
movement Position
 To Select next
sheet

2. setting Accel,
Deccel, Speed
each position

3. select this toggle

after you get the
position you wanted

5. Unselect this
toggle after you 1. Jog to
save the position position
you
wanted

4. Save position
you wanted
Accel : to set up Acceleration Gantry movement
Deccel : to set up Decceleration Gantry movement
 Speed : to set up Gantry speed Movement
Note : after teaching and jog gantry you must press “homepos” gantry position to make sure the position is reset to new
one
2. Moving Gantry to Home Position

2. press gantry
station

1. Press manual
button
3. Press Position Button
 Pick Placing
Position position

4. press Gantry home pos

button and wait until
gantry stop moving, if
gantry didn’t move make
sure the gripper in chuck
position

Placing
position

Pick and Placing position

II. PANSTONE press machine
A. Main Interface

Enable or Disable press machine

in Manual or Auto mode Production Target

Low Presure Mode

Panstone Press Machine
B. Press Manual Press Machine

1. Select Manual Button

2. Select press
machine area
 Busy Panstone Machine
Indicator

3. Press the Panstone Machine you

wanted
III. Transfer Unit
Manual Operation Transfer Unit

Picture III.1
interface
Select this area to monitor
and operate manual
Transfer Unit
Picture III.2
interface
Picture III.1

Move Transfer unit to

press machine position
(operator view )

Move Transfer unit to

Mold Opener position
(operator view )

Move Transfer unit to

Transfer Home position
(operator view )
 Picture III.2

To Move UP
Transfer Unit
Setting heater Set
Point Temperature
To Move DOWN
Transfer Unit

Actual Heater
Temperature
IV. Replacing Table
Manual Operation Replacing Table

1. Select this button

to access
replacing table
sheet
 Press this button to Unlock
Replacing table from lock cart
V. Mold Opener
Mold Opener Operation : mold opener operation can use independent manual or auto, using independent operation panel, or main
Operation panel
A. By Independent Operation Panel
B. By Main Operational Panel

Select this area to access

Mold Opener Operation
1. Mold Opener signaling Monitor

To Monitor
Output

To Monitor
Independent
OP Panel
Button
Select this button To
Operate 2 layer mode
in mold opener

Select this button To

Operate 3 layer mode
in mold opener
Independent Operational Panel button Signaling Monitor
2. Chain Transfer Unit
Press This Button to
Moving Forward Chain
Press This Button to Up
conveyor
the Heater

Set Heater
Temperature Set
Point

Press This Button to

Press This Button to
Moving Reverse Chain
Down the Heater
conveyor
VI. Chart Gate
Follow this step to operate chart station Manually

1. Select this area to

access chart gate
sheet
 2. Select which
station you want
to access
press this button
to open the chart
gate

Press this Button

to close the chart
gate
VII. Mold Registered
This machine can register type of mold until 14 model and can operate in auto mode with 6 mold
A. Primary table
B. Refference Table
To access reference table you need to login first

1. Select login
button

3. press
reff Table

2. fill in the blank your

username, access password ,
level password. And then press
login
1. Store the mold type

Fill in the blank your

mold database
 2. Move the mold type to running system

1. Select mold
table number

2. move to your
chart gate target

3. unselect
mold table
number
 Tower light

VIII. Main Operation Panel  Green : Working auto

running
 Yellow : Manual running ,
standby mode
 Red : Emergency stop,
warning , error

Indicator Lamp:
Indicator for power already insert
to Operational panel
Selector switch Auto / Main operational screen:
Man:
Screen for control gantry unit &
Selector mode for gantry chain conveyor
movement

 Left <– Auto

 Right -> Manual
Off button: Turn off screen

Emergency button: Directly stop

all process gantry, opener & cart
gate

On Button: Turn on
screen Regulator set
 Regulator
Master on button:  Pressure switch 6 bar
Activate selector switch  Lubricator
and screen
 Main switch

Reset button: Reset Alarm

or all progress that
commanded before

Emergency release step:

Problem / Tower light alarm on > Emergency Stop > Fix problem / manual run >
back to auto run selector switch > reset > Master on > start on screen

Auto <-> Manual step:

Off button > selector switch direction > reset > master on
IX. Running Auto Mode
1. Place 5 mold inside the machine press and 1 mold inside mold opener
2. Change all mold opener mode to auto mode
3. Move all transfer unit in home position
4. Move gantry in home position
5. Run all machine press
6. Reset stack *follow the instruction from this picture below

Select system Select auto monitor

 Press Reset Stack
button

7. Change button from manual to auto

8. Press on button
9. To pause system press pause in auto monitor window
10. To shutdown auto mode, just press off button, and then select switch from auto to manual

X. Mold Changer in auto mode

If you want change the mold when the auto system is run follow this step bellow.
1. First make sure the mold you want to change in R position and the replacing table already locked
2. go to primary table
3. Press “ change mold” * refer the picture below
Press which mold
you wanted to
change

4. Wait until the mold come into mold opener

5. When the target mold come to mold opener, alarm will active to identified mold changer (make sure the alarm message “MOLD
CHANGE FROM B/D”
6. Registered new mold *refer VIII.B
7. Select “Mold Changer” button in alarm

8. Select “Change Mold” to change the mold and select “Continue Process” to cancel mold changer