TJB #3&4 Number

Revision
KPJB-0954-03-WI-FA-05

0.0
Work Instruction
Division Operation (Galih Atcup H)
ASH VESSEL PUMP START UP & SHUT DOWN
Date December 2013

1. PURPOSE
The purpose of this procedure is to run Ash Vessel Pump ( Fly Ash System ).

2. SAFETY AND ENVIRONMENTAL ISSUES

General PPE (Personal Protective Equipment) follows the “List of PPE” as previously described in
this book.

3. PROCEDURE

 Preparation in Local
1. Make sure inlet valve open
2. Make sure valve instrument air open
3. Make sure no leak in the line conveying
4. Make sure no leak between hopper ESP and Ash Vessel
5. Make sure switchin position is remote

 Monitoring in Control Room

1. Make sure the compressor is running

2. Make sure the ESP System is running

Example : a. Transformer is running

b. Rapper collecting & emitting is running
c. Heating Hopper is on
d. Make sure the Blower for fluidizing is running

 Execution in Control Room

Example : Unit 3 Air Pre-heater Inlet Ash Vessel Pumps Start

 Make sure compressed air pressure oke
 Make sure Airpreheater inlet and vent valves seal pressure oke
 Make sure Airpreheater select switchin remote
 Make sure Airpreheater inlet target reception silo is available

TJB 3&4 Work Instruction.

KPJB-0954-03-WI-FA-05_ Ash Vessel Pump Start Up Shutdown
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 TJB #3&4 Number

Revision
KPJB-0954-03-WI-FA-05

0.0
Work Instruction
Division Operation (Galih Atcup H)
ASH VESSEL PUMP START UP & SHUT DOWN
Date December 2013

1.Click PURGE

" Make sure the PURGE result is oke "

2.Click START

3.Click OKE

Unit 3 Air Pre-heater Inlet Ash Vessel Pumps Stop

1. Make sure nothing pressure in conveying line
2. Click STOP and OKE.

NOTE :
Cycle not starting
Possible cause :
 Incorrect switch position "remote/local—In the "local" position .
 low conveying main pipe pressure .
 Incorrect dome valve seal pressure signal, control air malfunction .
 Incorrect path----high level probe alarm of silo .
 Incorrect pipe conveying pressure switch signal feedback.
 There is no command from the CRT station

Remedial measure :
 Check to be sure the control panel switch is in the "remote" position.
 Initiate other compressors, open the valve and check the pressure gauge, pressure switch and
pressure transmitter of the air receiver .
 Check the status of all dome valves and compare with the initial dome valve status list. If there
is a difference, check the control air and air inlet panel indications and adjust feedback signal
which is incorrect.
 Select the correct path. The fly ash system will not work if the ash silo high level alarm is
activated.
 Readjust the pressure switch and check the connection . -. Push the "start" or "purge" button
to start the cycle.

TJB 3&4 Work Instruction.

KPJB-0954-03-WI-FA-05_ Ash Vessel Pump Start Up Shutdown
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 TJB #3&4 Number

Revision
KPJB-0954-03-WI-FA-05

0.0
Work Instruction
Division Operation (Galih Atcup H)
ASH VESSEL PUMP START UP & SHUT DOWN
Date December 2013

4. POST ACTIVITY MONITORING

1. Ensure that the equipment was fully assembled as per first design.
2. Ensure that work area is clean after work completed. If there there is any hazardous waste
material, such material shall be removed to the hazardus waste storage.
3. If there there is any hazardous waste and material, such as used oil and scrap shall be removed
to the designated place ( hazardous waste storage and temporary scrap storage).

5. REFERENCE
a. 145-236-62-0202 Operation & Maintenance Manual Operation Instruction FGD Plant
b. P&ID

6. ATTACHMENTS
None

TJB 3&4 Work Instruction.

KPJB-0954-03-WI-FA-05_ Ash Vessel Pump Start Up Shutdown
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