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The following is a guide to the maximum number of single core, non-sheathed, general purpose cables
which may be drawn into trade sizes of conduit or tubing based on proper cable alignment of conductors
where the length of the pull and the number of bends are within reasonable limits. In certain special
conditions a lesser percentage fill may be required.
Table E.1
Guide to calculating maximum cable capacities for single-core insulated, non-sheathed
general purpose cables
NOMINAL CROSS
CONDUIT CONDUIT CONDUCTOR
SECTIONAL AREA OF
TRADE SIZE FACTOR FACTOR
CONDUCTOR
mm Inches mm2
16 ½ 171 1.5 21
21 ¾ 300 2.5 30
27 1 486 4.0 39
35 1¼ 841 6.0 50
41 1½ 1145 10 79
52 2 1888 16 110
63 2½ 2693 25 164
78 3 4159 35 207
90 3½ 5562 50 289
102 4 7162 70 385
95 495
120 618
150 755
185 945
240 1202
300 1490
400 1921
500 2344
630 2878
Conduit Factor
Example Use of Table E.1 is as follows:
The following cables are to be pulled into a single conduit (the conductor factors for the corresponding cable sizes
are given in Table E.1):
4 – 2.5 mm2 - conductor factor 30
4 – 4.0 mm2 - conductor factor 39
2 – 6.0 mm2 - conductor factor 50
The conduit factor is thus calculated as follows:
[(number of conductors) (conductor factor)]
i.e. 4 30 = 120
4 39 = 156
2 50 = 100
TOTAL = 376
The nearest higher conduit factor to this total is 486. This conduit factor corresponds to a 27mm (1”) conduit,
which will be adequate, for the ten (10) conductors contemplated.
Application of
Standards:
Load Determination
Load Determination
• Diversity Factor
– Definition –Clause 3.24
diversity factor (of a group of consumers or loads connected to a common system)
the ratio of the sum of their maximum simultaneous demand to the sum of the maximum
demands of the loads
– For an electrical system, not all of the loads will be
on at the same time (Simultaneous demand).
– As such, a diversity factor may be utilized that
allows the total designed load of the building to
be less than the total of the maximum loads.
Clause 5.7
A diversity factor may be applied to the selection of the cross-sectional area of the conductors and associated
protective devices, where conditions of operation can be shown to justify it.
Load Determination
• By utilizing diversity factor, the designer is able
to reduce cost without reducing functionality.
• All references to the NEC will be to the NFPA
70 : 2011 National Electric Code
• The NEC refers to diversity factor as demand
factor
Load Determination
• Lighting Loads
Load Determination
• Lighting Loads
– Using the NEC Table 220.42, for the first 3kVA, the
diversity factor is 1
– For the example previously, the Lighting Load will
be
• 1.6 kVA X 1 = 1.6 kVA
Load Determination
• Receptacle Outlet Loads
– General Purpose
Calculate the voltage drop for this cable using the formula:
mV / A / m I b L
V .D.
1000
Actual voltage drop for 25 mm2:
mV / A / m I b L
V .D.
1000
1.5 93.7 35
1000
4.9 V
The V. D. is less than the MPVD of 6.9 V, therefore the 25 mm2 cable is acceptable.
Application of
Standards:
Grounding
Grounding
• Grounding conductor
– Conductor used to connect equipment or the
grounded circuit of a wiring system to grounding
electrode(s)
• Grounding electrode conductor
– Conductor used to connect the grounding
electrode to the grounded conductor of the circuit
at the service equipment or at the source of a
separately derived system
Figure 1 – T&TEC Wiring for Lighting and Power
Grounding
• Ground – general mass of earth (TTS 171
P1:2015)
• Why we ground:
– Protection against electrical overload
– Stabilises voltage levels
– Prevent damage, injury and death
Grounding
• Clause 10.1.17 (TTS 171 P1: 2015)
– All wiring installations shall include the consumers’ ground
terminal or the equivalent to which a grounding conductor
shall connect the following:
a) all metal work associated with the wiring
system including cable sheaths, armour, conduit,
ducts, and boxes;
b) exposed metallic parts of apparatus;
c) ground terminals of receptacle outlets;
d) one point of the secondary winding and of the
metallic parts of any transformer used in the
installation, except where the transformer is
contained within an apparatus.
Bonding
• Bonded – connected electrically to ensure
common potential (TTS 171 P1: 2015)
• Grounded – connected to ground or to some
conducting body that serves in place of
ground (TTS 171 P1: 2015)
• Two equipment may be bonded to each other
but not necessarily grounded.
• Two equipment may be grounded and as such
are bonded to each other.
Bonding
• Clause 10.1.1 (TTS 171 P1: 2015)
– All exposed non-current-carrying conductive
materials shall be grounded under the following
conditions:
• a) if it is likely to become energised under fault
conditions; and
• b) if it encloses electrical conductors or equipment or
forms part of such equipment.
Bonding
• Clause 10.1.2 (TTS 171 P1: 2015)
– Extraneous conductive parts shall be bonded to
the grounding conductor or the exposed non-
current-carrying conductive parts.
• EXAMPLE 1 A steel member bonded to the equipment
grounding conductor or the exposed non-current-
carrying conductive material (frame of the motor).
• EXAMPLE 2 A kitchen sink bonded to the equipment
grounding conductor.
• EXAMPLE 3 Grounding of a steel building structure –
see Figure F.1 in Annex F.
Grounding
• Sizing of conductor – Clause 10.1.7