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Design of Superstructre 16.12.2020
Design of Superstructre 16.12.2020
R0 9/22/2020
Rev Date Description
Design consultant :
CIVIL MANTRA INFRACON PRIVATE LIMITED
SPAN ARRANGEMENT
SKEW ANGLE 0
DESIGN PARAMETERS
Grade of concrete of Girder 45 MPa
Grade of concrete of Deck 40 MPa
Pre-stressing strands K13
Grade of prestressing strands 1861 Mpa
No of Cables 4
Total No of Strands 66
Elasticity of Strands 1.95E+05 Mpa
Type of strands Low Relaxation
Area of Each Strands 98.8 mm2
Slip length 6 mm
Cable Duct 19K13
k Wobble coefficent 0.002
υ Friction coefficent 0.17
Cable No Stage-1 Stage-2
Cab-1 18 0
Cab-2 18 0
Cab-3 18 0
Cab-4 12 0
Cab-5 0 12
Total Strands 66 12
Load corrosponding to 0.1% proof stress
0.765
(85% of breaking load)
Modulus of Elasticity before application of SIDL
Precast Girder Ecm(t) 35000
Cast in Situ Slab Ecm(t) 29082
Section Properties
Girder End Sec Mid sec Tapered Girder Weight weight Calculations
Area 1.28 0.77 1.023 tapered length 1.500 m
Ix 0.269 0.2237 0.246 thickned length 2 m
cgb 0.77 0.77 0.774 mid length 24 m
cgt 0.801 0.80 0.801 Girder Weight 666.4 kN
D 1.58 1.575 1.575
perim 4850 4850 4850.000
Composite prop GIRDER TYPE -->> PRECAST
Area 1.79 1.30 1.545
Ix 0.56 0.486 0.525
cgb 1.0533 1.1454 1.099
cgt 0.7417 0.650 0.696
D 1.795 1.795 1.795
perim 6850 6850 6850.000
INNER /OUTER GIRDER
0.9 0.9
0.9
1 0.15
1
0.15
2 2 0.025
0.15
3 3
4 0.15 4 0.15
5 5 0.25
0.25
2 0.15
3 0.15
4
2
0.3 1.575
5
0.15
6 0.25
0.8
0.8
Modular Ratio of deck slab 1.2035
Section Property at Mid span
Element
NO. Area Factor B D Nos A cgy` Izz Izcg cgz` Iyy Iycg k1 Ixx
4 4
m m m2 m m m m m4 m4 m4
1 1 2.40968 0.22 1 0.53013 0.11 0.154381646 0.002138 0 0.002077 0.256519 0.314 0.008060823
2 1 0.3 0.15 2 0.09 0.295 0.011319468 0.000169 0.3 0.005073 0.000675 0.229 0.000231741
3 0.5 0.3 0.15 2 0.045 0.42 0.002373122 0.000169 0.25 0.001581 0.000675 0.229 0.000231741
4 1 0.3 1.575 1 0.4725 1.0075 0.06050902 0.097675 0 0.001851 0.003544 0.293 0.012474187
5 0.5 0.25 0.15 2 0.0375 1.495 0.026798548 0.000141 0.23333 0.001093 0.000391 0.209 0.000176086
6 1 0.25 0.25 2 0.125 1.67 0.130140975 0.000651 0.275 0.00564 0.000651 0.141 0.00055013
1.30013 0.649643 0.385522779 0.100942 0.06259 0.017314 0.262454
Izz = 0.486465 Iyy = 0.279769 Ixx= 0.021724708
Section Property at Support
Element
NO. Area Factor B D Nos A cgy` Izz Izcg cgz` Iyy Iycg k1 Ixx
4 4
m m m2 m m m m m4 m4 m4
1 1 2.40968 0.22 1 0.53013 0.11 0.211554918 0.002138 0 16.14049 0.256519 0.314 0.008060823
2 1 0.8 1.575 1 1.26 1.0075 0.089009153 0.260466 -1.15 24.03807 0.0672 0.227 0.183261129
3 0 0 0 0 0 0 0 0 0.45 0 0 0 0
4 0 0 0 0 0 0 0 0 0 0 0 0 0
1.79013 0.741714 0.300564071 0.262604 -5.5178 40.17856 0.323719
Izz= 0.563168 Iyy= 40.502 Ixx= 0.191321952
0.3
1 0.22
1.9
2
0.3
Element
NO. Area Factor B D Nos A cgy` Izz Izcg cgz` Iyy Iycg k1 Ixx
1 1 0.3 0.22 1 0.066 0.11 0.059565 0.000 0 0 0.000 0.183 0.000584718
2 1 0.3 1.9 1 0.570 1.17 0.006897 0.171 0 0 0.004 0.3 0.015399088
0.636 1.06 0.066462 0.172 0 0 0.005
Izz= 0.238 Iyy= 0.00 Ixx= 0.016
CREEP COEFFICIENT @ DECK CONC MATURITY 14 DAY
@ The Time @ Deck Slab PRECAST CAST IN SITU
Infinity (100yrs)
Stressing Casting GIRDER SLAB
t days 3.36E+04 14 14 42 14
t0 days 7 7 7 7 14
RH 50 50 50 50 40
Ac m2 1.30 0.77 0.77 1.30 1.30
P m 11.882 6.072 6.072 11.882 11.882
h0 m 218.8 218.8 218.8 218.8 218.8
fck 45 45 45 45 40
fcm Mpa 55 55 55 55 55
fcm0 Mpa 16.07143 16.07143 16.07143 16.07143 16.07143
Concrete type Normal Normal Normal Normal Normal
a 0 0 0 0 0
a1 0.85 0.8520 0.8520 0.8520 0.8520
a2 0.96 0.9553 0.9553 0.9553 0.9553
a3 0.89 0.8919 0.8919 0.8919 0.8919
a4 4 4 4 4 4
a5 0.12 0.12 0.12 0.12 0.12
t0_corr 6.99 7.0 7.0 7.0 7.0
bh 551 551.3 551.3 551.3 551.2
bc(t,t0) 0.995 0.269 0.269 0.429 0.269
f RH 1.63 1.63 1.63 1.63 1.77
b(fcm) 2.53 2.53 2.53 2.53 2.53
b(t0) 0.635 0.635 0.635 0.635 0.635
f0 2.62 2.62 2.62 2.62 2.84
f (t,t0) 2.61 0.71 0.71 1.13 0.76
SHRINKAGE
End of curring days 7 7.000 7.000 7.000 7.000
days at consideration days 33600 14 14 42 14
b RH 1.356 1.356 1.356 1.356 1.451
e cd0 05.046E-04 05E-04 05E-04 05E-04 05E-04
kh 0.831 0.831 0.831 0.831 0.831
b ds 0.996160002 0.051284193 0.051284193 0.21277333 0.051284193
e cd(t) 04.178E-04 21.5E-06 21.5E-06 89.2E-06 23.0E-06
fck 45 45 45 45 40
e ca 0.000065 0.000065 0.000065 0.000065 0.000055
b as(t) 0.411 0.411 0.411 0.411 0.411
e ca 2.67082E-05 2.67082E-05 2.67082E-05 2.67082E-05 2.25992E-05
CONCRETE STRENGTH
fcm(t) Mpa 70 50 50 58 45
fck (t) Mpa 45 40 40 45 35
Ecm Mpa 35000 35000 35000 35000 30000
Ecm (t) Mpa 35000 33929 33929 35000 29082
BM due to Girder Selfweight kN-m -3 620 1032 1127 1934 2418 2579
Stresses top -0.008653 1.85 3.55 4.04 6.93 8.66 9.24
Cable cg 0.002898 -0.95 -2.16 -2.52 -5.07 -6.69 -7.16
L0 Tps Tpe L/8 2L/8 3L/8 4L/8
Section Distance 0 2000 3500 3875 7750 11625 15500
bottom 0.008357 -1.78 -3.43 -3.90 -6.69 -8.37 -8.92
Combined Stresses immediately After Stressing (Suprior check considering 10% higher pre-stressing stress)
Stresses top -0.1 -2.3 -1.4 -0.6 -0.7 -0.1 0.3
cable cg 7.2 6.3 8.6 9.7 7.3 5.8 5.3
bottom 14.3 16.5 22.5 24.6 24.9 24.6 24.2
COMBINED CAB FORCES AFTER TIME DEPENDENT LOSSES (AND 10% REDUCTION IN CABLE FORCE)
H kN 7122 7132 7069 7042 7100 7165 7197
V kN -536 -422 -266 -227 -105 -15 0
Stresses due to pre-stressing
top 0 -3 -4 -3 -6 -7 -7
cable cg 7 10 15 17 20 22 22
bottom 11 14 20 21 24 25 25
L0 Tps Tpe L/8 2L/8 3L/8 4L/8
Section Distance 0 2000 3500 3875 7750 11625 15500
BM during RCC deck Casting kn-m -2 479 796 870 1492 1866 1990
Construction LL (3kN/m2) kn-m 0 87 144 157 270 337 360
Stresses due to RC Deck Slab top -0.01 1.68 3.24 3.68 6.31 7.89 8.42
cable cg 0.00 -0.76 -1.16 -1.25 -1.48 -1.52 -1.61
bottom 0.01 -1.63 -3.13 -3.55 -6.10 -7.62 -8.13
Combined Stresses During Deck Casting
top -0.13 0.38 3.05 4.23 7.55 9.97 11.00
cable cg 7.49 8.37 12.00 13.26 13.59 13.37 12.99
bottom 11.09 10.62 13.01 13.89 10.84 8.66 7.75
Stress Check during deck casting Safe Safe Safe Safe Safe Safe Safe
BM due to deck slab with density 25kN/m3 -2.16 460.39 765.44 836.09 1434.84 1794.09 1913.84
Stresses top -0.01 1.37 2.63 3.00 5.14 6.43 6.86
cable cg 0.00 -0.70 -1.60 -1.87 -3.76 -4.97 -5.31
bottom 0.01 -1.32 -2.54 -2.89 -4.96 -6.21 -6.62
Combined Stresses Casting of Girder Erection
top -0.12 0.06 2.45 3.54 6.37 8.50 9.43
cable cg 7.49 8.43 11.56 12.65 11.30 9.93 9.28
bottom 11.09 10.92 13.59 14.55 11.97 10.08 9.26
Stress Check Immidietly after stg-2 stressing (Infrior cable forces 10% lower forces)
Stresses top -deck 1.791 1.486 1.420 1.432 0.967 0.673 0.572
girder top 1.342 1.310 3.677 4.797 7.307 9.235 10.098
cg 8 9 12 13 12 11 10
bottom 9.25 9.78 12.97 14.12 12.75 11.63 11.09
Check for Min stress Safe Safe Safe Safe Safe Safe Safe
Check for Maximum stress Safe Safe Safe Safe Safe Safe Safe
Combined Stresses at 100yrs after long term losses and 10% cable force reduction
stress check at 100 yrs top-deck 1.68 1.62 1.86 1.94 1.86 2.07 2.32
top -gird 1.16 1.30 3.81 4.95 7.72 9.98 11.08
L0 Tps Tpe L/8 2L/8 3L/8 4L/8
Section Distance 0 2000 3500 3875 7750 11625 15500
cg 7.28 8.24 11.27 12.32 11.11 9.74 9.03
bottom 8.56 8.72 10.89 11.73 9.70 7.75 6.60
Stress Check for long term withoul LL Safe Safe Safe Safe Safe Safe Safe
FOOTPATH LL BM
SF
LL ( with Impact and Centrifugal Forces)
LL Max BM ENV BM 112 406 1006 793 1823 2465 2870
LL Max SF ENV SF 298 293 279 281 243 205 163
SV LOADING BM 0 0 0 0 0 0 0
SF 0 0 0 0 0 0 0
Net Shear Capacity [ kN] 1872 1964 2592 663 635 602 584
Net Design Shear Force 662.61 674.65 688.44 775.02 642.06 519.70 247.42
Element Area (m2) Temp at Temp at Av. Temp c.g. of Ay(m3) Ay2 (m4) A*t Aty
Top (0C) Bottom (0C) section
(0C) from the
Width Top (y m)
1 4.4E-01 17.8 4 10.9 0.075 3.3E-02 2.4E-03 4.7E+00 3.6E-01
2 2.0E-01 4 0 2 0.19 3.8E-02 6.9E-03 4.1E-01 7.5E-02
3 0.225 0 0 0 0.345 0.077625 0.026781 0 0
4 0.12 0 2.1 1.05 1.72 0.206 0.355 0.126 0.217
6 0 0 0 0
7 0 0 0 0 0
8 0 0 0 0 0
SUM 9.8E-01 0.35 0.39 5.27 0.65
∑A 9.8E-01
∑Ay 0.354
∑Ay2 0.391
∑At 5.274
∑Aty 0.647
∑A 2.1E+00
∑Ay 1.892275
∑Ay2 2.721895
∑At -4.42345
∑Aty -1.956419
Element Area (m2) Temp at Temp at Av. Temp c.g. of Ay(m3) Ay2 (m4) A*t Aty
Top (0C) Bottom (0C) section
(0C) from the
Top (y m)
1 5.3E-01 -3.80 -3.80 -3.80 0.11 5.8E-02 6.4E-03 -2.0E+00 -2.2E-01
2 4.7E-01 0 0 0 1.0075 4.8E-01 4.8E-01 0.0E+00 0.0E+00
3 0 0 0 0 0 0
5 0 0 0 0 0 0
5 0 0 0 0 0 0
6 0 0 0 0 0
7 0 0 0 0 0
SUM 1.0E+00 0.534 0.486 -2.015 -0.222
∑A 1.0E+00
∑Ay 0.534
∑Ay2 0.486
∑At -2.015
∑Aty -0.222
0.3
0.2
0.1
2600
2500
2400
2300
2200
0 5 10 15 20 25 30 35
CABLE NO. 3 STAGE 1
2600
2500
2400
2300
2200
0 5 10 15 20 25 30 35
CABLE NO. 4 STAGE 2
0.5
1700
1650
1600
1550
1500
0 5 10 15 20 25 30 35
CABLE NO. 5 STAGE 2
0.5
1700
1650
1600
1550
1500
0 5 10 15 20 25 30 35
BM (KN-M) S.F (KN)
END
INT.
END DIAPHRAGM INT. DIAPHRAGM DIAPHRAG
DIAPHRAGM
M
JACK TRANSVERSE FORCE
SR.NO LOADING NORMAL FORCE MAX MAX
FORCE (grillage)
1 DL 474 16 75 53.04 40
2 CRASH BARRIER 208 117 362 46.24 110
3 WC 0.002 0.005 0.0 0.006 0.002
4 LL (Envl) 0.0 126.0 1152.0 135.0 448.0
5 CLS 70R 78.0 271.0 119.0 131.0
6 CLS A 105.0 68.0 86.0 60.0
7 CLS A 2LANE 126.0 150.0 98.0 74.0
8 SV Loading 122.0 1152 135.0 448.0
Load conbinations
SR.NO LOADING Quasi Rare Basic
1 DL 1 1 1.35
2 CRASH BARRIER 1 1 1.35
3 WC 1.2 1.2 1.75
4 LL (Envl) 0 1 1.5
DESIGN SUMMARY
M/Mu 0.43 0.41 0.92 0.76
Conc Stress 1.7 0.8 4.9 2.4
Steel Stress 66.2 38.5 250.7 125.4
Crack width 0.13 0.05 0.05 0.03
TEd/TRD.max + VEd/VRd.max 0.0 0.0 0.0 0.0
DESIGN PARAMETERS
Cover, mm 40 40 40 40
Grade of Steel, Mpa Fe500D Fe500D Fe500D Fe500D
Es [Gpa] 200 200 200 200
Grade of Concrete M35 M35 M35 M35
Limiting Crack width 0.30 0.30 0.30 0.30
Ecm [GPa] 32 32 32 32
Creep Coeff 1.60 1.60 1.60 1.60
fctm, Mpa 2.8 2.8 2.8 2.8
REINFORCEMENT PROVIDED
Bar Dia, mm 25 16 25 20
No of Bars 4 4 4 4
Bar Dia, mm 25 16 25 16
No of Bars 4 4 3 4
Ast [mm2] 3925.0 1607.7 3434.4 2059.8
SECTION SIZES
Depth [mm] 1350 1350 1350 1350
Width [mm] At Comp Flange 1750 1750 1750 1750
Width of section at cg of steel 500 500 300 300
LIMIT STATE OF SERVICIBILITY
Assumed Depth of Neutral Axis NA, x [mm] 386.3 320.3 311.8 311.8
fck [Mpa] 35 35 35 35
Ast_min [mm2]- maximum of (.26fctm/fy*bd or .0013 bd ) ( as per 16.5.1.1 of IRC 112 2011)
The deck slab is designed as a Slab spanning in one direction. The analysis of Slab
is done using STAAD Pro considering 1m width.
LOAD COMBINATION
SR.NO LOADING Quasi Rare Basic
1 DL 1 1 1.35
2 CRASH BARRIER 1 1 1.35
3 WC 1.2 1.2 1.75
4 LL (Envl) 0 1 1.5
BM (KN-M) SF(basic)
DESIGN SUMMARY
M/Mu 0.4 0.8 0.91 0.8
Conc Stress 5.2 8.6 10.3 6.7
Steel Stress 144.1 254.5 286.0 186.8
Crack width 0.13 0.03 0.14 0.06
V/Vu 0.3 0.4 0.3 0.3
DESIGN PARAMETERS
Cover, mm 40 40 40 40
Grade of Steel, Mpa Fe500D Fe500D Fe500D Fe500D
Es [Gpa] 200 200 200 200
Grade of Concrete M40 M40 M40 M40
Limiting Crack width 0.30 0.30 0.30 0.30
Ecm [GPa] 33 33 33 33
Creep Coeff 1.60 1.60 1.60 1.60
fctm, Mpa 3 3 3 3
REINFORCEMENT PROVIDED
Bar Dia, mm 12 16 12 10
Spacing, mm c/c 200 200 200 200
Bar Dia, mm 12 0 12 10
Spacing, mm c/c 200 200 200 200
Ast [mm2] 1130.4 1004.8 1130.4 785.0
SECTION SIZES
Depth [mm] 220 220 220 220
Width [mm] At Comp Flange 1000 1000 1000 1000
Width of section at cg of steel 1000 1000 1000 1000
LIMIT STATE OF SERVICIBILITY
Ceff [mm] 46 48 46 45
Effective depth d [mm] 174 172 174 175
Ecm_longterm [GPa] 12.69 12.69 12.69 12.69
Modular Ratio 15.76 15.76 15.76 15.76
Concrete comp. Fc [N] 31454.6 29823.7 31454.6 31455
Steel Comp. Fcs[N} 0.0 0.0 0.0 0.0
Steel Tension Ft [N] 31454.6 29823.7 31454.6 22040
Net Section Force, Fc-Ft 0.0 0.0 0.0 9414.5
Assumed Depth of Neutral Axis NA, x
62.9 59.6 62.9 62.9
[mm]
Moment, M` [kN-m] 4.81 4.54 4.81 4.84
Stresses for SLS Load Combination
Conc stress [Mpa] 5.18 8.58 10.28 6.65
Permissible conc stress < 0.36 fck 14.40 14.40 14.40 14.40
bar spacing =
230 240 230 225
<5(c+f/2), mm
Sr,max= (3.4 c +
.425 533 732 533 612
k1.k2.F)/rP.eff
k1 (deformed bar=.80,plane bar =1.0) 0.8 0.8 0.8 0.8
k2 (flexure=0.50, Tension= 1.0) 1.0 1.0 1.0 1.0
Sr,max = (3.4 c
`
+.425k1k2f)/reff
Ast_min [mm2]- maximum of (.26fctm/fy*bd or .0013 bd ) ( as per 16.5.1.1 of IRC 112 2011)