Professional Documents
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CONflIOL SY5T
TYPES OF SERVOECHANISM
Frictional forces within the motor and its load, and the mechanical
interconnection (gear trains, clutches, linkages, drives etc.).
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demand
2
GTOSED LOOP CONOL SYSTF2A
However to measure the error and take the necessary action, we have ‘built
in’ the hi.n operator as an essential elexnt • A more effective and.
effIcient control can be obca.ined by replacing the htnnan operator with art
automatic control system. The response of the automatic system is generaily
quicker and more accurate than that of the hi.mian operator, and the automatic
arrangement is riot subject to fatigue. In addition, of course, the
automatic system gives a saving in manpower. The essential features of the
closed loop system are as foilows:—
proaofl’f tO e
The input transducer converts the demand (si) into a form suitable for
operation of the error detector, eg. produces a voltage proportional to
ei.
The feedback transducer does the same for the output angle (0°), eg.
produces a voltage proportional to 6°.
The error detector has two inputs applied to it, one due to e° and the
other due to ei; it produces an error signal e proportional to the
difference between the two inputs, ie (9i -0°).
The error signal operates the amplifier which, in turn, causes the motor
to rotate until e° equals 9i (output equals demand); at this point the
error signal is zero and the drive from the motor ceases, the output
load having taken up the position demanded by the input.
4
0
PCtICAL CLOSED LOOP CONTROL sys
The control synchro System which was discussed in an earlier Chapter is a
good example of the closed loop control system. The arrangement is shown in
Fig.3.
The input demand (Oi) sets the angle of the control transmitter (CX) rotor.
The resulting alternating field in the control transformer staror induces in
the control transformer (CT) rotor, a voltage which is fed as an error or
misa]Jgxit signal to the amplifier. The amplifier output is used to drive
an ac. se.rvomotor which turns both the output shaft and the rotor control
transformer through output angle 00. When the output shaft is turned into
alignment with the setting of the input shaft (0° = ei) the transformer
rotor is now at right angles to the transmitter rotor and there is no input
to the amplifier or servomotor, and the motor stops. The output has now
taken up the position demanded by the input. The control transformer (CT)
performs the role of output transducer and error detector in the
application.
U
d
These are used to control the angular or transverse position of a load. The
feedback element, therefore, must be a nasure of the output shaft position.
A convenient method of providing this feedback is to produce a voltage that
is proportional to the position of the shaft at any instant, and the usual
ocedure in a dc system is to use a potentioecer as shown in Fig. 4. In
both examples the potential arid polarity of a point ‘A’ relative to earth
wiil give a measi.e of a shaft position arid direction. Feedback derived in
this niamr is Iaiown as POSITION FEEDBACK. The requirPnt of a RPC is that
the position of the output shaft should confo that of the
input shaft. Fig 5 shows, in block form, the ess of a closed
loop system for position control.
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ANGULAR
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TRANSVERSE - (_
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ach
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‘n wiper of a potenticzter is positioned by the movement of the input
shaft. The voltage potential and polarity on the wiper is, therefore,
proportional to the input shaft angle Oi. As mentioned earlier, this
voltage is known as the demand voltage. The output shaft similarly controls
a potentiometer Chat provides a voltage proportional to the angle 0°, the
output shaft angle. The voltage proportional to 0° (the position feedback
voltage) is fed back to an error detector where it is compared with the
demand voltage Oi. Thjolarity.....of the .position feedback voltage is such
that i sLways in opposition to the demand voltage and, therefore,
constituce&..atiegatlve feedback. The output from the error detector, the
error voltage ),is 2oportional to the difference between and,..,..
giyeeq4tign; e=9L
This error signal is amplified and applied to the motor which then turns the
load in a direction depending on the sense of the error signal. The
direction of rotation is always such as to tend to reduce the error voltage
to zero; that is, to drive the output shaft intoalignment with the input
shaft. When the voltage proportional to. equals that due to ei, the error
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signal is zero: the motor stops at this point, with input and output shafts
aiied.
This particular type of closed loop automatic control system defines a true
servomechanism ‘an error—activated, power amplifying control system’. For
—
RAIE SERVOS
The RPC system discussed sc far produces a change in ctie position of a load
00 in response to a change in input shaft position Oi. The rate servo
(velocity control servo) uses he input demand Oi; to control the angular
velocity (speed and direction) of the output sbaft The output shaft
velocity is therefore the behaviour that is required to be measured to
provide the feedback element which is necessary in a closed loop
servomechanism. The device used to obtain this information is the
tachogenerator (an electric tachometer). A typical example of the use of a
rate servo is the control of a radar scanner which is required to rotate
with a constant angular velocitof rotation. The rate servo must be
capable of doing this and maintaining any new velocity set by the input
demand. Rate servos will be covered later in this module. -
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—-——.—
—
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This form of damping is similar to viscous friction damping in one respect;
the canpensation pr to the elocity, or rate of
movement, of the output shaft. Velocity feedU5ãák damping has the advantage,
ver, that ft cons very little power. —
In a RPC servo we are required to move the load from one position to another
as quickly as possible without causing instability (J)NTING) or wasting
power. We have already seen that a step input applied to a servo causes the
servomotor tä apply a torque which accelerates the load. As the load
gathers speed arxi approaches the desired position we require some
arrangement that will ‘anticipate’ that the load is going to oversiloot and
so reverse the motor torque before the desired position is reached. If the
arrangennt is adjusted correctly the result is that the load comes to rest
just as it reaches the required position; overshooting and hunting are
therefore prevented.
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shalt a
load
Initiaily, when the step input is applied, the output shaft does not move
and the fuil amplified error is applied to the motor (velocity feedback
being zero since the load is at rest). The macor accelerates the load arid,
as the input and output shafts begin to came into alignment, the error
fails. At the s time, because the load is now moving rapidly, .a large
velocity feedback voltage is applied in opposition to the error voltage.
The net input to the amplifier therefore drops rapidly ax then increases in
the -opposite direction as the velocity feedback becomes larger than the
error signal. A decelerating torqt is thus applied to the load before it
reaches the t1pm’Md position. As the motor slows down, the velocity
feedback voltage fails as does the error signal, because the output and
input shafts are caning more into alignment. When the required position is
reached, the motor stops. Velocity feedback is then zero as is the error
signal, the input and output shafts are now aligned. Velocity feedback also
has self-adjusting characteristics in response to a larger step input, the
—
output shaft velocity will be higher, and hence the feedback will be
greater. This will ptovide a greater reverse corq and hence give the
increased braking required:
Velocity feedback has the adrtage over a friction damping system of not
only using less energy, but possessing the important practical advantage
that the a.rit of voltage .eed back, arid hence, the degtee of damping, can
be simply controlled by inserting a potentiomece n the velocity feedback
path. This is a method of damping frequently used iñ R systems.
input demand e
t
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e
to pq ip
Fig
10 Valucity feedback curves
In practice the amplitude of velocity feedback is adjusted to bring the
system to its demanded position in the least possible time, without
‘excessive overshoot; usuaily one U overshoot is necessary to give a
short response time. We thus achieve rapid response and accurate
positioning without the disadvantages of viscous friction damping.
RATE SVOS
The types of servomechsni.in discussed so far have been RPC systems in which
a change in the demand angle ( Gi) produces a correspnnritii change i the
positiöñThgie( eo ) of the load. In the rate servo the input demand is
used to control the angn1 velocity of the output shaft instead of its
position. To make the speed of the driving motor exactly proportional to
the demaxids (usually a voltage) a servomechanism is essential, otherwise the
speed varies with changes in power supply voltage and with changes of
friction in the motor and its load.
The block diagram of a basic rate servo is shown in Fig. 11. Note that here
is no positiotal feedback information.
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Fig itRatssano
fRANSIIt
cing zero
is constant IfchIs ouldThe arranged thëe would
bno velocity feedback signal at the amplifier input under conditions of
steady rotation and, therefore, no error signal would be required to offset
it, ie the velocity lag would be zero (neglecting inherent friction). This
can be achieved by means of a CR differentiating network as shown in Fig.
13.
a
— netwark
The integrator must be designed so that its output does not rise too rapidly
nor too slowly in response to an error, compared with the speed of response
for the rest of the system. If the integral, control is too rapid, over
correction y result causing oscillation of the output shaft. If the
action. is too slow, then the system will take a comparatively long time to
reach a steady state, the output shaft slowly creeping into the demended
position after a fairly fast initial movement.
a
Canbined systems. two or more of the feedback and control systems described
in previous paragraphs may be combined to produce the desired
characteristics in a particular servomechanism. Integral control is
essential in removing steady state errors but de—stabilizes the system due
to the phase lag introduced. To counteract this, phase advance circuits are
added ar this combination can be considered as proportional plus integral
plus derivative; hence forming the basis of the three term controller. Fig
19 illustrates such a combination.
Output
to load
J-3
I’?
Gloseaty of Teru. Listed below are some terms particular to
servomechanisms. For a complete listing British Standard 1523 should be
referred to.
Response Tine. The tine duration for the first incidence of the output
response to the final steady state value, to a step functional input signal.
Settling Tim. The time taken for the output reponse to reach the demanded
final steady state, rithin specified limits.
Transient response. The output signal time variation when an input signal
of a specified value is applied.
Stei- state. The final value the output shaft attains when the effects of
oscillation have stopped.
Unstable state. If the deviations of the output shaft are unrelated to the
input demand, either limited by the system or urLlimited, the system is said
to be unstable.
Overstxot. The ins tantaneous: difference between. the output shaft response
to a step fwction input, ar the final steady state value.
Introdimtii
INPUt TRDUCS
Purpose ari cLffn1 tion. The input transducer translates the input demand i
which is camzmly in the form of a shaft angle or linear movement, into the
demand voltage. This voltage must provide an indication of both the
direction and magnitude of an input demand.
El
onal ta 91
a R-pQt
b helical atenflometIt
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Potentiaters c.heracteristics. For accuracy, precision—wound potentioaters
are essential; expensive ntals such as platinum and iridium may have to
withstand contact wear, and correcting devices may have to be incorporated.
In addition, the derived voltage Ei must be applied to a high impedance
load in the following error detector; if any current is drawn from the
potencioter, the voltage Ei will fail. To reduce the effects of
temperature on the value of the resistance, heat dissipation is kept to a
low level by using low supply voltages and low values of track resistance.
But with a supply voltage of 28 volts for example, the voltage gradient
falls to 77mV per degree for a 360° movement • It follows that the servo
amplifier must have sufficient gain to boost the error signal to the
required level to drive the load. Angular and linear displacement
potentiters are available in a wide range of track resistances and body
profiles to suit differing applications (see Fig 2). The potentioneters
selected to perform a specific function must have a suitable working
temperature range and power dissipation, other parameters which include
madAt.un wiper current mechanical travel of the wiper and rotational life
must also be taken into account
Wear due to friction between the wiper and the track can impair accuracy.
The accuracy of the resistive output is dependent upon the degree of no
nlinearityof the track material.
Galvanic and thermoelectric voltages generated between the wiper and the
crack introduce a noisy component. This can be reduced to very low levels
if the wiper is made from certain alloys.
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The K a I bar LLm.j!er — operating primiples. The. arrangement of this
input transducer is shown in Fig 5. The primary coil is wound arowid the
centre limb of the E—shaped core aixi it is supplied with the excitation
voltage.. The outer linth are wound with secondary coils connected in series
opposition. The ‘I’ bar which is pivoted at its centre is connected to the
input demand shaft so that the air gap between it and the outer limb of the
‘E’ bar can be varied. When the I bar is deflected through angle , the air
gaps become unequal, thus changing the reluctance of the magnetic circuit.
The flux in one outer limb of the ‘E’ bar wiil, therefore, increase whilst
the flux in the other decreases. These changes will produce an output
signal voltage, the amplitude of which is proportional to the ‘I’ bar
deflection. The direction of the deflection will determine whether the
signal voltage is in or out of phase with respect to the supply voltage.
When the ‘I’ bar is in its neutral position, the same magnetic flux flows in
each limb since the air gaps are equal. The induced voltages are equal and
opposite resulting in no output signal from the coils. The demand shaft,
therefore, controls the, magnitude and phase of the output signal.
secondy ojtput
Output
naa
The angular rotation of the motor is, therefore, a direct function of height
and may be used to drive an output transducer.
Otstput 1tT
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diaser motor.
scapsue&r bat.
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reducing peck-oft sgnaI to zero
Gerral points. It has already been noted that ac systems can utilize
conventional RC coupled amplifiers which offer high gain and stability,
without the drift problem inherent in dc amplifiers. It is partly for this
reason that input transducers and error detectors are now predominantly ac
operated. Conversely, major disadvantages associated with wholly ac systems
are the difficulties in producing derivative and integral signals, and
designing compensating networks. These are used to reshape the response of
a servomechanism, if necessary, to suit a specific application. For
example, if the adjustment of the amplifier gain alone cannot satisfactorily
meet both steady and transient requirements, a compensating network is
necessary. As far as motors are concerned, the reliability of the brushless
ac types is an important factor in low power applications, although their
torque characteristics are inferior to dc machines of similar dimensions.
Where very heavy loads are involved, an amplidyne dc servorxtor is
essential.
2±
SERVOKYIORS
Duty cycle —The percentage of the total running time that the system
will be running at maximum velocity.
• Gear Ratio. Although the type of motor and gear ratio are inter—
dependent, gear ratio maybe decided upon after the motor type has been
chosen.
A choice is made from a range of suitable motors, the chosen one normally
being the smallest and lightest with the highest speed. The maximum motor
speed attainable divided by the gear ratio should be equal to or greater
than the maximum required load speed. Also, the maximum motor torque
multiplied by the gear ratio should result in sufficient torque to give the
maximum load acceleration required.
AC MOTORS
22
The two—phase induction motor (Fig. 14) requires two ac supply voltages 90
out of phase with each other. One phase is fed to the control system an
then through the servo—amplifier to one stator winding of the motor; this
supply is controlled by the error signal. The other phase known as the
‘reference phase’, is fed directly to the other phase of the motor.
When the reference phase to one stator winding and the ecror—controlled
phase to the other winding are both present, a rotating magnetic field is
produced; the squirrel—cage rotor follows this field and so rotates. The
direction of rotation depends upon the sense of the error signal, ie. on the
direction of misalignnnt between input and output shafts of the servo. As
the misalignnEnt signal passes through the zero error signal position, the
phase’ of the error—controlled voltage reverses, and this reverses the
direction of rotation of the motor. When the error is zero, the error—
controlled phase voltage is zero and no rotating magnetic field is produced;
the motor thus stops. The torque developed by the motor depends upon the
magaitude of the error signal; thá greater the error, the larger is the
torque. Therefore by varying the supply to the control winding a linear
speed/torque characteristic can be obtained.
efennce
pbasç
tupply
erTor controlled
pba*e wppty
23
a
The air gap between the rotor and stator must be kept to a miriimtin because
all of the enerr has to be transferred magneticaily to the rotor. The
radial clearance is conly of the order of O.O25an and therefore,
considerable precision is required during manufacture. The rotor shaft may
be cut w-i.th an accurate involute gear tooth form, to enable the first gear
in the gear train to mesh directly with it. This reduces backlash and
inertia by dispensing with a separate pinion.
housrnq beanng
t.munal caQ
24
—
The hysteresis ntor provides the motive power for operating one control
surface, the tacho—generator providing the velocity feedback. The clutch
enables the pilot to disengage the servomotor from the control surface which
it operates, if, for example, motor rxiway occurs. The reduction gear train
provides the required output torque.
hift cit
N—
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Hysteresis itors. These motors are also fourd in servomechanisms arxi may
be described as 2 or 3 phase self-starting synchronous machines • A typical
arrangement is shon in Fig 17.
eference
phase
e.T centrallia
phate supply
26
i. II vrL3
WARNING: DO NOT CONNECT THE ELECTRICALPOWR.
A. Radar Systems
I —
6
I
.— —
28201301005
:gure 1 Safe Distance Around the Aircraft when the Radar Operates
B
Work must never start on any fuei system component if an unit which carl
cause ignitIon of a flammable vaocir or liquid is energized or rnegger
res:scance rneasuremencs are done. Th such hazardous areas, aci ohmmeter
whcN uses a iow measuring current must be used.
a unit with ESDS decais is handled, cake great care that the
electrical pins are not touched and thac conducci’ie dust caps and
:ornector covers are installed or, each electrical connector.
Figure 2 Decals
OJCTIVE AG ..ECTRO -
H ESOS LA8E. STATIC CJNO
iCK D3O1OC6 -
The 3irline is responsible for the use of any heatiflg devices and
soldering devices.
1. INTRODUCTION
In principle these three ways of energy transfer do not differ from eacn
other. For the mechanically operated rudder the energy source is the pilc
whose feet push the rudder pedals and via a cable system the rudder is
operated. The pneumatically operated landing gear is somewhat more compl
cated. It needs besides the pilot’s action (operating the landing gear
selector handle) also a pneumatic pressure source. The pressure is trans
ferred to the landing gear retraction ram via piping and the landing gea1
selector handle. The electric motor driving the aileron trim actuator re
quires also an energy source i.e. electrical power. Whether the electrlcc
power is connected to the trim actuator depends on the operation of the
aileron trim control knob, operated by the pilot.
Tt(
SURE
I
7-.
1.1
—
The first electrical systems on board aircraft were very sirnple because
only a few components were electrically operated: mainly lights. These
lights required so little electrical energy that it could be delivered
by a battery, also due to the relatively short flight duration. Sometimes
after the flight the battery was charged on the ground in order to have
sufficient capacity for the next flight.
The continuing development in aviation required more complicated systems ard
a wider use of instruments radio equipment. These systems required more
electrical energy and as f’iight duration was ncreasLng the battery beca.’e
discharged too rapidly. This situation requird the installation of engIne
driven generators; generators to provide electrical current for the aircraf
systems and charging current for the battery. The battery had now only a
available
function as a standby—power source in case the generators were not
(e.g. on theground when the engines are stationary).
Up to this stage most of the electrically operated components on board
were supplied by direct current (DC) , but later also alternating current
(AC) components became irportant, especially whr more navigation equipmer
was installed. In order to supply the AC operated components with correct
electrical energy, part of the available power from the DC generators Was
converted into ACpower by so called inverters which supplied AC power WI
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2. GENERATING ELECTRICITY
2.1 Ma netisrtt
Magnetism is so closely related with electricity that it can be stated that
without magnetism the electrical world would not be possible. Therefore a
study of magnetism and its phenomena is required in order to understand the
process of generating electricity.
Magnetism is an invisible force which can best be described by the effects
it produces. Examination of a simple magnet, suspended to swing freely,
will learn that the magnet will align itself with the magnetic poles of the
earth. One end of the bar magnet is labeled N meaning that it is the north
seeking end or pole of the magnet. The opposite end of the bar magnet is
marked S and is the south—seeking end and points to the magnetic south pole
Since the earth is a giant magnet its poles attract the ends of the bar
magnet.
NORTH POLE
IRON FILINGS : :
EFFECTS OF MAGNETISM
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Although it has been stated that the lines of force have direction, this
should not be construed to mean that the lines have motion in a circular
direction around the conductor, or in other words, although the lines of
force tend to act in a clockwise or counterclockwise direction they are no
revolving around the conductor.
Ma iit Train ng
+
CURRENT
CONDUCTOR
COMPASS
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IL —
CONDUCTOR
CURRENT
1
CURRENT
— CONDUCTOR
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FUNDAMENTALS OF ELECTROMAGNETISM
Ma nrenance Tfl ning
When a wire is bent into a ioop and an electric current flows through it,
the corkscrew rule remains valid.
If the wire is coiled into two loops, many of the lines of force become lar
ge enough to include both loops. Lines of force go through the loops in the
-
sanie direction, circle around the outside of the two coils, and come in at
the opposite end.
When a wire contains many of such loops, it is called a coil. The lines or
force form a pattern through all the loops, causing a concentration of flux
lines through the centre of the coil, but also many of the lines of force
are dissipated between the icops of the coil.
The addition of a soft iron core inside the coil will concentrate the lines
of force in the centre of the coil and will increase the magnet flux. This
The same result as indicated in the drawing was obtained by holding the
magnet stationary and moving the coil over the magnet, indicating that a
current is flowing when there is relative r’otion between the wire coil and
the magnetic field.
When a conductor is moved through a riagnetic field an electromotive force
(EMF) is induced in the conductor.
The direction of thecurrent ((polarity of the .nced EMF) is determined
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A/P