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EXEQUIEL R.

LINA HIGH SCHOOL


(Formerly San Cristobal High School)
Poblacion Norte, Licab, Nueva Ecija
SENIOR HIGH SCHOOL

Oryza Sativa (Rice Hulls) as Alternative Paper

A Research Proposal for Capstone Research Project Presented

to the Senior

High School Department

Exequiel R. Lina High Scool

In Partial Fullfilment of the Requirements for the Subject

Capstone

By:

Justine Joy S. Barayuga

Niko Miguel

Mary Diane Bautista

Maria Alexie Galangga

STEM 12

May 2021
EXEQUIEL R. LINA HIGH SCHOOL
(Formerly San Cristobal High School)
Poblacion Norte, Licab, Nueva Ecija
SENIOR HIGH SCHOOL

CHAPTER I

Introduction

According to the statistics in Ricepedia (n.d.), the

Philippines is the world’s eighth-largest rice producer. Its

arable land totals 5.4 million hectares. Rice area harvested

has expanded from nearly 3.8 million hectares in 1995 to about

4.4 million hectares in 2010. Moreover, in an international

count, the world rice harvest is estimated as 500 million

tons per year, and rice husk is the major byproduct generated

during the rice milling process (Glushankova, et al, 2018).

Rice is a staple food for the majority of Filipinos throughout

the world. National per capita intake of rice increased from

93.2 kg per year in 1995 to 123.3 kg per year in 2009. This

means that there is a large amount of excess rice hulls, and

so its utilization becomes an ecological problem due to huge

rice production and its continuous growth.

Paper is a very in demand product, and its demand

increases every year as the world’s population increases as

well. Although deforestation is not really a relevant problem

that the country is facing right now, this research is to

provide an eco-friendlier alternative, both to utilize the

massive amount of excess rice husks, and to preserve trees as


EXEQUIEL R. LINA HIGH SCHOOL
(Formerly San Cristobal High School)
Poblacion Norte, Licab, Nueva Ecija
SENIOR HIGH SCHOOL

well. As what stated in an article from the International

Paper Company (2011), The process of papermaking uses raw

materials including water, energy, chemicals and wood chips,

that contain cellulose. Cellulose is the fiber component of

wood and exists naturally in most plant life. Moreover, rice

hulls represent approximately 20% of the dry weight of the

rice harvest.

It contains 36–40 g/100 g cellulose and 12–19 g/100 g

hemicelluloses. Ash represents approximately 12 g/100 g,

which is primarily silica (80–90 g/100 g)6,7. Rice husk is

the coating on a seed or grain of rice and is separated from

the grain as part of the milling process, after which the

rice is polished. Its ash is used to make fuel, but commonly

in the Philippines, rice hulls are utilized to preserve big

blocks of ice found in Filipino supermarkets.

Through innovation, the researchers tried to formulate

and create an alternative to tree-made paper. This research

project is to create paper using rice hulls. Not only will it

utilize excess rice hulls produced from the harvest of rice,

but it will also be an eco-friendlier alternative by saving

more trees from being cut down just to produce paper.


EXEQUIEL R. LINA HIGH SCHOOL
(Formerly San Cristobal High School)
Poblacion Norte, Licab, Nueva Ecija
SENIOR HIGH SCHOOL

Statement of The Problem

The study aims to create an innovative type of paper using

Rice Hulls and make it as an alternative. This study aims to

do the following:

1. Develop a paper using Oryza Sativa (rice hulls).

2. What are the significant differences between the

alternative and commercial paper in terms of;

a) Density

b) Texture

c) Thickness

d) Durability/Strength

e) Eligibility for Writing

Theoretical Framework

Reuse of Rice Hulls

Concerns for the environment are recurrent in our

society, and research on low impact materials such as those

produced from waste is an alternative. This work is based on

the reuse of scrap paper and rice hulls aiming to increase

the life cycle of these waste products and to find better

destination.
EXEQUIEL R. LINA HIGH SCHOOL
(Formerly San Cristobal High School)
Poblacion Norte, Licab, Nueva Ecija
SENIOR HIGH SCHOOL

Composites with a volumetric filler content (dispersed

phase) of 80% were produced via compression molding using

polyurethane (PU) based on castor oil or polyester resin as

matrix, in four distinct families: polyester/rice hulls,

PU/rice hulls,

polyester/paper and PU/paper. The following tests were

performed: water sorption, contact angle, hardness, impact

and tensile testing. Scanning electron microscopy (SEM) was

used for fracture morphology study.

Basic visual analysis showed greater void content for

the rice hull composites, making them less aesthetically

appealing compared to paper. It was observed in the case of

PU matrix the filler greatly influenced the rigidity since

this pure material was more flexible compared to pure

polyester. Filler incorporation decreased tensile strength of

the polyester matrix but significantly increased that of the

PU matrix, as what gathered from Matéria (Rio de Janeiro) 22

(2), 2017.
EXEQUIEL R. LINA HIGH SCHOOL
(Formerly San Cristobal High School)
Poblacion Norte, Licab, Nueva Ecija
SENIOR HIGH SCHOOL

Conceptual Framework

Density, thickness, texture,


Oryza Sativa (Rice Hulls) strength, eligibility for writing of
the developed

Figure 1. Conceptual Framework

The framework of the study discusses the independent

variable; Rice hulls as paper, as well as the dependent

variable which is the Developed alternative paper. First, the

researchers performed all the procedures on how to make

handmade rice hulls paper and showed how it transitions into

developed alternative paper. Second, the researchers tested

the quality of the paper by conducting an evaluation to

determine its: a) Density, b) Texture, c) Thickness, d)

Durability/Strength, and e) Eligibility for Writing. Thus,


EXEQUIEL R. LINA HIGH SCHOOL
(Formerly San Cristobal High School)
Poblacion Norte, Licab, Nueva Ecija
SENIOR HIGH SCHOOL

having accurate and exact testing of the paper contributes on

having good quality developed alternative paper.

INPUT PROCESS

1. Develop a paper
OUTPUT
1. Data Gathering
using Oryza Sativa
(rice hulls).
2. What are the • survey
significant Oryza
differences between Questionnaire
the alternative and 2. Organizing and Sativa
commercial paper in (Rice
Presenting Data
terms of; Hulls) as
o Density •Table Alternative
o Texture 3. Statistical
o Thickness Paper
o Durability/ Treatment
Strength •mean
o Eligibility  one-tailed t-test
for Writing

Figure 2. Research Paradigm

Significance of the Study

The researchers sought to develop a paper using Oryza

Sativa (Rice Hulls).

Hence, this study will be beneficial to the following:

Students - Since that the commercial paper is very costly,

these experimental sheets will help the students to quite

save from daily expenses, specifically, for their scrapbook


EXEQUIEL R. LINA HIGH SCHOOL
(Formerly San Cristobal High School)
Poblacion Norte, Licab, Nueva Ecija
SENIOR HIGH SCHOOL

making projects. Knowing this experimental will also lessen

the amount of money they would have to use for their projects.

Community - The community can also benefit from this

study because the utilization of waste will reduce the amount

of solid waste in the community and immediately saves from

danger of flooding heavy rains. It will beneficial to the

community instead of burning it.

Department of Environment and Natural Resources (DENR)

- This can also benefit from this study because many trees

will no longer be cut for the production of paper but instead

be preserved for the future generations.

Paper Making Industries - Paper Making Industries would

have another way of making paper, which would enable them to

produce more paper without having to cut thousands of trees.

Future Researchers - To those who will pursue a study

similar to this, this will serve as a reliable reference

material or source to their future study or project.

This study or project will provide them knowledge, ideas

and insights that they needed to pursue this kind of study.


EXEQUIEL R. LINA HIGH SCHOOL
(Formerly San Cristobal High School)
Poblacion Norte, Licab, Nueva Ecija
SENIOR HIGH SCHOOL

Scope and Delimitation

In this study, the focus of the researchers involved are

the qualities of rice hulls as an alternative paper.

Evaluation method was conducted to determine the results of

the alternative paper. The research concentrated mainly on

the exploration of various ways of rice hulls as an

alternative paper in assessing the situation. The papermaking

process took place at Brgy. Villasa Licab Nueva Ecija, in the

household of one of the researchers. The materials used were

individually bought in Licab Public Market, but the rice hulls

were collected within the same city where the study was

conducted.

Definition of Terms

Rice hull (Oryza Sativa) – The rice husk, also called rice

hull, is the coating on a seed or grain of rice. It is formed

from hard materials, including silica and lignin, to protect

the seed during the growing season.

Paper- Paper is a thin sheet material produced by

mechanically or chemically processing cellulose fibres

derived from wood, rags, grasses or other vegetable sources

in water, draining the water through fine mesh leaving the


EXEQUIEL R. LINA HIGH SCHOOL
(Formerly San Cristobal High School)
Poblacion Norte, Licab, Nueva Ecija
SENIOR HIGH SCHOOL

fibre evenly distributed on the surface, followed by pressing

and drying.

Alternative – (of one or more things) available as another

possibility.

Papermaking – Papermaking is the manufacture of paper and

cardboard, which are used widely for printing, writing, and

packaging, among many other purposes.

Eco – friendly paper- is exactly what its name implies: A

greener version of traditional paper, with a smaller carbon

footprint and overall environmental impact

Handmade paper – made by hand, not by machine, and typically

therefore of superior quality.

Utilization of waste - Utilization/disposal of waste products

from conventional wastes and problematic materials.

Deforestation – is the permanent removal of trees to make

room for something besides forest. This can include clearing

the land for agriculture or grazing, or using the timber for

fuel, construction or manufacturing.


EXEQUIEL R. LINA HIGH SCHOOL
(Formerly San Cristobal High School)
Poblacion Norte, Licab, Nueva Ecija
SENIOR HIGH SCHOOL

CHAPTER II

REVIEW OF RELATED LITERATURE

This chapter covers the literature taken from the

concepts, conclusions, and theories of different authors,

which are relevant to the study.

Cellulose Fibers

According to an article from Britannica (2021),

cellulose fibers have high strength and durability. It is the

combination of these qualities with strength and flexibility

that makes cellulose of specific importance for the

manufacture of paper. Many plant materials often contain non-

fibrous elements or cells, which are often present in pulp

and paper. The strongest and most permanent paper would be

made entirely from long fibers of pure cellulose. In

papermaking, cellulose has to be boiled, beaten, or shredded

into tiny fibers. The paper pulp, made up of those tiny fibers

is then spread into sheets, pressed, and dried to make paper.

To make strong paper, you need long fibers which is why the

pulp has to be beaten instead of chopped. Beating the

cellulose separates the fibers from each other, while leaving

individual fibers intact. (Ulin, 2010). Cellulose fibers are


EXEQUIEL R. LINA HIGH SCHOOL
(Formerly San Cristobal High School)
Poblacion Norte, Licab, Nueva Ecija
SENIOR HIGH SCHOOL

present in rice husk because they consist 33% cellulose and

26% hemicellulose, as what stated by Ahmad & Johar (2012).

Oryza Sativa (Rice Hulls)

Several hundred million tons of rice hulls or rice husks

are produced annually. This waste material contains two types

of resources. The organic component of the rice hulls can be

oxidized by receiving energy, and the inorganic remains, or

ash, consist of amorphous silica, which can be used for the

production of various materials. Generation of rice hulls ash

is comparable with the silica mineral extracted from the

ground as a raw material for many types of products

(Glushankova, et al, 2018).

According to the definition that Sekifuji & Tateda (2019)

has given, rice hulls are commodities that need to be recycled

in a sustainable manner, providing a win-win relationship

between stakeholders, customers and society. It is a

potential material, which is amenable for value addition. The

usage of rice hulls either in its raw form or in ash form is

many. Most of the hulls from the milling is either burnt or

dumped as waste in open fields and a small amount are used as

fuel for boilers, electricity generation, bulking agents for

composting of animal manure, etc. (Bronzeoak, 2003;

Asavapisit & Ruengrit, 2005).


EXEQUIEL R. LINA HIGH SCHOOL
(Formerly San Cristobal High School)
Poblacion Norte, Licab, Nueva Ecija
SENIOR HIGH SCHOOL

The exterior of rice husks is composed of dentate

rectangular elements, which themselves are composed mostly of

silica coated with a thick cuticle and surface hairs. It is

described as light in weight, yellowish in color and convex

in shape, slightly bigger than a grain of rice. It is divided

from brown rice grain as part

of the milling process, over which the rice has been polished.

The immense amount of rice husk makes it impossible to store

and extract it.

Burning only pollutes the air if it creates rice husk

ashes or carbonized rice husk if it is not fully burnt. The

mid region and inner epidermis contain little silica

(Bronzeoak, 2003). Jauberthie et al., (2000) confirmed that

the presence of amorphous silica is concentrated at the

surfaces of the rice husk and not within the husk itself. The

chemical composition of rice husk is similar to that of many

common organic fibers and it contains of cellulose 40-50

percent, lignin 25-30 percent, ash15-20 percent and moisture

8- 15 percent (Hwang and Chandra, 1997).


EXEQUIEL R. LINA HIGH SCHOOL
(Formerly San Cristobal High School)
Poblacion Norte, Licab, Nueva Ecija
SENIOR HIGH SCHOOL

Paper

The first papermaking process was documented in China

during the Eastern Han period (25–220 CE) traditionally

attributed to the court official Cai Lun. During the 8th

century, Chinese papermaking spread to the Islamic world,

where pulp mills and paper mills were used for papermaking

and money making. There is ample archaeological evidence of

primitive paper types from the 2nd century BCE in China,

largely using hemp. It is believed that the invention of this

early form of paper was accidental after clothes, which were

made of hemp, were left too long after washing, and a residue

formed in the water which could then be pressed into a useful

new material. The traditional date for the invention of more

refined paper

has long been 105 CE. Cai Lun, the director of the Imperial

Workshops at Luoyang, is the one credited with creating paper

by using soaked and then pressed plant fibers which were dried

in sheets on wooden frames or screens.

Cumbersome bamboo or wooden strips and expensive silk

had been used for centuries as a surface for writing but,

after much endeavor, a lighter and cheaper alternative had

finally been found in the form of paper scrolls (Cartwright,


EXEQUIEL R. LINA HIGH SCHOOL
(Formerly San Cristobal High School)
Poblacion Norte, Licab, Nueva Ecija
SENIOR HIGH SCHOOL

2017). Paper is indeed prevalent in everyone’s daily lives;

it is common in virtually any product that people use, such

as books, towels and sanitary goods, newspapers and magazines,

packets, catalogues, wallpapers, food packaging, gift wraps,

and many other everyday staples (Aguirre, et. al., 2018). It

is the essential material used for the correspondence and

distribution of information in writing, as what Britt (200)

stated. In addition, paper and paperboard provide materials

for hundreds of other applications such as wrapping,

packaging, toweling, insulation and photography.

The invention of paper has greatly contributed to the

dissemination of literature and literacy, making books easy

to use and cheaper. Students at the Imperial Academies were

given thousands of sheets of paper per month by the government.

But regardless of its high demand in the industry, the fact

that it is made out of trees is still not condoned. Using

tree-free paper notebooks for your eco-conscious house,

school and office supplies is environmentally friendly and

socially responsible, according to what was stated in

Ecopaper (n.d).

Papermaking
EXEQUIEL R. LINA HIGH SCHOOL
(Formerly San Cristobal High School)
Poblacion Norte, Licab, Nueva Ecija
SENIOR HIGH SCHOOL

Paper making is a two-step procedure in which the fibrous

raw material is first processed to pulp and then the pulp is

converted to paper. As what Britt (2000)

defined, it is the development of matted or felt sheets,

typically of cellulose fibers, of water suspension on a wire

screen. This process is either done by machine, or manually.

While almost all step-in papermaking has been increasingly

mechanized, the basic method has remained unchanged.

First, the fibers are separated and wetted to produce

the paper pulp, or stock. The pulp is then filtered on a woven

screen to form a sheet of fiber, which is pressed and

compacted to squeeze out most of the water. The remaining

water is removed by evaporation, and the dry sheet is further

compressed and, depending upon the intended use, coated or

impregnated with other substances.

Differences among the grades and types of paper are

determined by several factors: the type of fiber used; the

preparation of the pulp, either by mechanical (groundwood) or

chemical (primarily sulfite, soda, or sulfate) methods, or by

a combination of the two; by the addition of other materials

to the pulp, among the most common being bleach or coloring

and sizing, the latter to retard penetration by ink; by


EXEQUIEL R. LINA HIGH SCHOOL
(Formerly San Cristobal High School)
Poblacion Norte, Licab, Nueva Ecija
SENIOR HIGH SCHOOL

conditions under which the sheet is formed, including its

weight; and by the physical or chemical treatments applied to

the finished sheet (Gaur A., et., al., 2019).

Pulp making

Pulp making is a part of the papermaking process which

can be done mechanically or chemically. The pulp is then

bleached and further processed, depending on the type and

grade of paper that is to be produced.

In internet definition, it is a process that removes

fibrous material, cellulose, wood or other raw material as a

prelude to paper production. Mechanical pulping uses spinning

disks to grind wood chips into pulp. Water is applied to the

process to minimize heat and friction damage. As what P.

Bajpai (2015) stated, the paper pulp may be made from virgin

fiber by chemical or mechanical processes or may be produced

by repulping paper for recycling. Recycled paper accounts for

around 50% of the fabrics used – but in a few instances,

straw, hemp, hay, cotton and other cellulose bearing

materials may be used. Paper processing is primarily a two-

step process in which the fibrous raw material is first


EXEQUIEL R. LINA HIGH SCHOOL
(Formerly San Cristobal High School)
Poblacion Norte, Licab, Nueva Ecija
SENIOR HIGH SCHOOL

transformed into pulp and then the pulp is converted into

paper.

Raw Materials for Old Papermaking in China

The discovery that fibers can be formed into a thin sheet

on a screen is the key to the invention of paper. Chinese

papermakers from very ancient times had selected almost all

the kinds of plants known to modern paper industry as

producing the best of fibers and yet being most economical in

cost. The raw materials producing such fibers include the

bast plants, tree bark, stalks of grasses, and other

vegetation. Hemp is the earliest material known to have been

used for papermaking in China before the Christian era,

followed by paper mulberry from the early second century A.

D. Rattan was especially popular for making the best paper in

southeast China for almost a millennium from the third to

about the twelfth century, when the supply of the raw material

was exhausted.

Bamboo then gradually replaced both rattan and hemp as

the chief material for papermaking since the latter part of

the eighth century. Rice and wheat straw, the bark of

sandalwood and other trees, stalks of hibiscus, seaweed, and


EXEQUIEL R. LINA HIGH SCHOOL
(Formerly San Cristobal High School)
Poblacion Norte, Licab, Nueva Ecija
SENIOR HIGH SCHOOL

certain other plants were also used in making special kinds

of paper. Whether cotton and silk have ever been used is

controversial. Raw cotton is needed for textiles and is not

economical, and pure silk is said to be technically not

feasible for papermaking. It was probably the floss silk from

the waste of silk cocoons which was used for making paper for

special uses. Apparently, the raw plant fibers were not used

by European papermakers until the eighteenth century when

paper of Western origin began to be fabricated from raw hemp,

straw, wood, and other materials as the supply of linen and

cotton rags became insufficient. It was not until the early

part of the nineteenth century that wood pulp was widely used

as the chief raw material in papermaking (Tsien, 1973).

Silicon Dioxide (Silica)

In a significant definition, silicon dioxide, commonly

known as “silica,” is a chemical compound widely used in paper

coatings, particularly in matte paper used in ink-jet

printing. In addition, silica increases the brightness and

opacity of the paper. However, it is not used as a filler in

papermaking mainly because of its high production price

(Hladnik & Muck, 2002; Lee, et al, 2005).


EXEQUIEL R. LINA HIGH SCHOOL
(Formerly San Cristobal High School)
Poblacion Norte, Licab, Nueva Ecija
SENIOR HIGH SCHOOL

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