CS Code: 3-MS-340-5-TR-GLSPKW-5007_CS

CS Version : B
TECHNICAL COMMENT SHEET
Company Status Table
A1- APPROVED R1- REVIEWED
Company: KUWAIT NATIONAL PETROLEUM COMPANY (KNPC) TR Project No.: 08595 A2- APPROVED WITH COMMENTSR2- REVIEWED WITH COMMENTS
Contractor: TECNICAS REUNIDAS, SA (TR) Project: GAS TRAIN 5. PROJECT AT MAA REFINERY A3- NOT APPROVED R3- NOT REVIEWED

Document Title:
METHOD STATEMENT FOR FABRICATION AND ERECTION OF PIPING WORKS IN V-333- Transmittal 8595-KTS-TR-AMEC-GT5- 07334 Action Code (*)
002 AND 003
TR Transmittal Date 24/Aug/19 A- ACCEPTED

Document No. 3-MS-340-5-TR-GLSPKW-5007 Company response Transmittal # RSS-005579 B- NON-CONCUR

Company response Transmittal Date 7/16/2019

Originator Faisal Khan DATE: 9/2/2019

Status: Company Status Reviewed Mauro Bignotti DATE: 9/2/2019
✘ A A A
1R 2
R 3
R
1 2 3

No. Rev. # Page / Section COMPANY COMMENT CONTRACTOR RESPONSE COMPANY RESPONSE FINAL AGREEMENT

Grey line Contractor response or answer agreed between Contractor and Contractor Counter Response or answer agreed between
Action Action Code Final Agreement. Only complete when meeting or further discussion required. Make
0 between To be filled by Company and returned in xls format. Subcontractor (if any). If comment accepted, introduce date in Initials Action Code (*) Contractor and Subcontractor (if any). If agreement, include date in CLOSED DATE
Code (*) (*) reference to minutes of meeting / official communication.
revisions "CLOSED DATE". "CLOSED DATE", if not, "CLOSED DATE" remains blank

Contractor need to conduct a presentation for Company review and also include main
3-MS-340-5-TR-
1 A Subsontractor's Rigging Engineer to demonstrate erection of the downcomer (most A Noted RSV
GLSPKW-5007
critical/ heaviest spool)

Contractor to provide details(load calculation during tailing, crane load chart etc) for
2 A Annexure 3 tailing crane ( Demag AC-130-1, 130 T), which is included in the lifting plan, whereever A Noted and incorporated RSV
applicable

Annexure 3 1) As per the current arrangement, there is no gap between sling and pipe spool for
3 A Lifting main lifitng arrangment. Also distance between the bow shakles not mentioned.( refer A Rigging plan revised. The sling location changed. RSV A Noted
Arrangement page 56, 65, 76, 82, 85, 92)

Contractor to clearly identify the clearence of the manbasket from existing structures in
rigging plan for both columns
Annexure 3
(eg:- for column V-333-003 page74, 77 etc clearence from existing strucure not shown
4 A Man Basket A Noted and incorporated RSV
and for V-333-002, page 55, 60 etc structure is not shown any sketches with man
Details
basket) Sketches indicating clearence between manbasket and structure to be
included

1) Contractor to identify / classify rigging plans mentioned in Annexure 1 & 3, as per

KNPC lifting matrix and follow the documentation as per category of lifting
5 A Annexure 1, 3 2) F1 form to be attached to the document A Noted RSV
3) Contractor rigging engineer shall confirm the details furnished in F1 form , prior to
field erection, as applicable.

5.0
6 A Responsiblities of Rigging Engineer to be included. A INCORPORATED RSV
Responsiblities

3-MS-340-5-TR- Risk Assessment to be condcuted for all lifting/erection works, with all main
7 A A NOTED RSV
GLSPKW-5007 stakeholders (including Company), which is required for subject construction activity

Contractor should arrange for a joint walkthrough of the scaffoldings on equipment’

3-MS-340-5-TR-
8 A platforms relevant to first critical erections, to ensure the integrity, as communicated A NOTED RSV
GLSPKW-5007
through Company letter AMEC-TR-WO#028-L-9118

Any modification (cutting/bolting removal) performed on vessel platforms for

installating downcomer shall be done with necessary concurrence form engineering
9 A Sec.24.3 A RSV
and QC department, and shall be reinstated accordingly to ensure sturctural
adequacy.
COMMENTS INCORPORATED

Contractor to ensure that scaffolding will not be erected on any platform that has been
10 A Sec.13 modified for installing downcomer. These platforms shall be used if necessary, only A RSV
after obtaining concurrence from engineering.
COMMENTS INCORPORATED

1) Man basket arrangement provided only has 4 wire rope slings but the rigging gear
Annexure 3- summary mentions 5nos. Contractor clarify the same.
1) 5th sling is for lifeline purpose
11 A Lifting Details 2) Rigging summary for manbasket mentions use of 500 T crane for man basket A
2)Rigging plan revised
RSV A Noted
(Man basket) whereas topic 24.0 spool erection sequence mentions only use of 250T or 130T for
manbasket. Contractor to correct the same.

Para 12.0
Preparation of Bullet point 19 - Contractor to clarify relevance of CWP priority towards downcomer
12 A A NOT RELEVANT. CONCERN POINT REMOVED. RSV A Noted
pipe spool erection sequence and modify clause accordingly.
erection

para 9.0 1) Add: F1 form

13 A Pre- 2) bullet point 5: Rewrite - "Necessary approval shall be obtained for scaffolding in all A RSV
requisites critical locations."
NOTED AND COMMENTS INCORPORATED

Sheet 1 of 2
 CS Code: 3-MS-340-5-TR-GLSPKW-5007_CS
CS Version : B
TECHNICAL COMMENT SHEET
Company Status Table
A1- APPROVED R1- REVIEWED
Company: KUWAIT NATIONAL PETROLEUM COMPANY (KNPC) TR Project No.: 08595 A2- APPROVED WITH COMMENTSR2- REVIEWED WITH COMMENTS
Contractor: TECNICAS REUNIDAS, SA (TR) Project: GAS TRAIN 5. PROJECT AT MAA REFINERY A3- NOT APPROVED R3- NOT REVIEWED

Document Title:
METHOD STATEMENT FOR FABRICATION AND ERECTION OF PIPING WORKS IN V-333- Transmittal 8595-KTS-TR-AMEC-GT5- 07334 Action Code (*)
002 AND 003
TR Transmittal Date 24/Aug/19 A- ACCEPTED

Document No. 3-MS-340-5-TR-GLSPKW-5007 Company response Transmittal # RSS-005579 B- NON-CONCUR

Company response Transmittal Date 7/16/2019

Originator Faisal Khan DATE: 9/2/2019

Status: Company Status Reviewed Mauro Bignotti DATE: 9/2/2019
✘ A A A
1R 2
R 3
R
1 2 3

No. Rev. # Page / Section COMPANY COMMENT CONTRACTOR RESPONSE COMPANY RESPONSE FINAL AGREEMENT

Contractor need to remove/modify the following clauses , as these clauses are very
generic and/or not specifically related to downcomer erection.

13.0 Field 1) para 13.0 bullet point 5,6 &12 - remove clauses
14 A Fabrication and 2) para 13.0 point 10 - Rewrite clause as " If during pipe erection, any spool is A NOTED AND COMMENTS INCORPORATED RSV
Erection damaged or dented, the damaged part shall be......"
3) para 13 .0 bullet point 1 - Rewrite clause as " Ensure availibility of appropriate work
permits prior to any field activity and crane shall be parked in locations as per
approved rigging plan....."

para 24 Notes:
15 A A NOTED AND COMMENTS INCORPORATED RSV
page29/30 bullet point 8 - Remove clause on pre-commissioning

3-MS-340-5-TR- Contractor to ensure all requirements of KNPC HSE-TSSA-06-2012, Rev6, SWP on

16 A A NOTED RSV
GLSPKW-5007 Lifting Appliances & Tackles

1) Final Crane location, its outer rig pads location shall be checked and confirmed
3-MS-340-5-TR- by Contractor rigging engineer
17 A A NOTED RSV
GLSPKW-5007 2) Contractor should check and protect existing underground services and foundations
for Crane pad loads.

Contractor need to ensure that under any circumstances no work under suspended
18 A Sec.13 A NOTED AND COMMENTS INCORPORATED RSV
load shall be performed, during downcomer installation.

Contractor to confirm that the downcomer pipes are not subjected to any joint stress,
19 A Sec.13 A NOTED RSV
deflection while lifting and installation.

Contractor to provide certficates for manbasket certificates, crane, lifting tools and
20 A General A NOTED AND COMMENTS INCORPORATED RSV A
tackles

3-MS-340-5-TR-
21 A Add: Management of Change section A NOTED AND COMMENTS INCORPORATED RSV
GLSPKW-5007

TPI certificates for Chain block/Wire ropes/slings are expired.

22 B General A Noted
Contractor to furnish valid TPI certificates prior carrying out the activity

Sheet 2 of 2