Monthly Scrap - 09 September

MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD
PLATING DEPARTMENT Prepared Approved by
PART TO SCRAP BEFORE PLATE FOR MONTH: SEPTEMBER IMAN
DATE : 1 - 15 SEPTEMBER
TOTAL QTY REJ Machining defect Casting/ secondary defect Plating defect Suplier defect
Old part (change rev)
Pl thickness U/S (SP)

Dimension O/S (SP)
Plating Deposit (SP)
Plating Peel off (SP)

Dimension damage
Casting Incomplete
Blow hole/ Porosity
Dowel pin Damage
Plating blister (SP)
Paint peel off (SP)

Over rework (MP)
TOTAL TOTAL
Paint blister (SP)

Roughness (SP)
Mach Step (SP)
Heat Trap (SP)
Scratches (SP)
NO Part Name QTY Mach % Sec / Cast % Plating % Painting % QTY TO
Corrosion (SP)
Ultra sonic NG
Casting blister
EJ Pin Depth
Miss Process
Paint Peel off

Over Rework
Mach Off Set
Mach Sec/ Cast Plating Painting
Rail Damage
Over etching
Boss Broken
Over rework
M3 Damage
M7 Damage
CHECK SCRAP
Rough (SP)
Paint blister
Over spray
Lamination
Dim O/size
Sink Mark
Chatering
Cold flow
Over Cut
Test Cut
Test Cut
Porosity
Dim NG
Chip off
Chip off
Chip off
Dented
Dented
Dented
Dented
Shirnk
Crack
Bent
1 Filter Body 0292178 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
3 Filter Body 0292318 100 20 0 0 0 20.00 0.00 0.00 0.00 20 20
4 Ge House 0292398 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
5 Ge House 0292427 678 8 10 0 0 1.18 1.47 0.00 0.00 3 1 3 1 2 5 1 2 18
6 Bandpass 0292516 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
8 Housing 0292401 40 5 1 0 0 12.50 2.50 0.00 0.00 3 1 1 1 6
9 Housing 0292407 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
10 Housing 0292477 63 1 0 0 0 1.59 0.00 0.00 0.00 1 1
11 Deckel Cover 0292372 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
12 Deckel Cover 0292373 1195 8 10 0 0 0.67 0.84 0.00 0.00 3 2 1 1 1 1 6 2 1 18
13 RF Cover 0292426 1506 30 3 0 0 1.99 0.20 0.00 0.00 9 1 20 1 2 33
14 RF Cover 0292391 384 3 4 0 0 0.78 1.04 0.00 0.00 3 1 2 1 7
15 Filter LTE RF405693 888 11 4 0 0 1.24 0.45 0.00 0.00 6 3 2 3 1 15
16 Filter TRDU RF404962 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
17 Cover TRDU RF404805 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
18 Shield Case 20281 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
26 Case Shield 20145 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
34 AGX 18 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
TOTAL QUANTITY 4854 86 32 0 0 1.77 0.66 0.00 0.00 0
TOTAL 118
TOTAL REJECTION : 2.4 %

MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD
PLATING DEPARTMENT Prepared Approved by
PART TO SCRAP BEFORE PLATE FOR MONTH: SEPTEMBER IMAN
DATE : 16 - 30 SEPTEMBER
TOTAL QTY REJ Machining defect Casting/ secondary defect Plating defect Suplier defect
Old part (change rev)
Pl thickness U/S (SP)

Dimension O/S (SP)
Plating Deposit (SP)
Plating Peel off (SP)

Dimension damage
Casting Incomplete
Blow hole/ Porosity
Dowel pin Damage
Plating blister (SP)
Paint peel off (SP)

TOTAL TOTAL
Over rework (MP)
Paint blister (SP)

Roughness (SP)
Mach Step (SP)
NO Part Name QTY Mach % Sec / Cast % Plating % Painting % QTY TO
Heat Trap (SP)
Scratches (SP)
Corrosion (SP)
Casting blister
EJ Pin Depth
Mach Sec/ Cast Plating Painting
Miss Process
Paint Peel off

Over Rework
Mach Off Set
Rail Damage
Over etching
CHECK SCRAP
Over rework
M3 Damage
M7 Damage
Rough (SP)
Paint blister
Over spray
Lamination
Dim O/size
Sink Mark
Chatering
Corrosion
Cold flow
Over Cut
Test Cut
Test Cut
Dim NG
Chip off
Chip off
Chip off
Dented
Dented
Dented
Dented
Shirnk
Crack
Bent
3 Filter Body 0292318 197 32 2 0 0 16.24 1.02 0.00 0.00 32 1 1 34
4 Ge House 0292398 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
5 Ge House 0292427 511 8 4 0 1 1.57 0.78 0.00 0.20 4 1 2 1 1 2 1 1 13
10 Housing 0292477 178 10 0 0 0 5.62 0.00 0.00 0.00 2 8 10
11 Deckel Cover 0292372 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
12 Deckel Cover 0292373 1347 11 11 0 0 0.82 0.82 0.00 0.00 2 3 2 4 4 4 1 1 1 22
13 RF Cover 0292426 358 6 6 0 0 1.68 1.68 0.00 0.00 6 6 12
14 RF Cover 0292391 651 7 7 0 0 1.08 1.08 0.00 0.00 3 1 3 2 5 14
15 Filter LTE RF405693 1431 6 4 0 0 0.42 0.28 0.00 0.00 2 4 1 2 1 10
16 Filter TRDU RF404962 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
17 Cover TRDU RF404805 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
34 AGX 18 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
TOTAL QUANTITY 4673 80 34 0 1 1.71 0.73 0.00 0.02 0
TOTAL 115
TOTAL REJECTION : 2.46%

Monthly Scrap - 09 September

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Monthly Scrap - 09 September

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MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD

PLATING DEPARTMENT Prepared Approved by

PART TO SCRAP BEFORE PLATE FOR MONTH: SEPTEMBER IMAN

Old part (change rev)

Pl thickness U/S (SP)

Plating Deposit (SP)

Plating Peel off (SP)

Dowel pin Damage

Plating blister (SP)

Paint peel off (SP)

Paint blister (SP)

Heat Trap (SP)

Paint Peel off

TOTAL REJECTION : 2.4 %

PART TO SCRAP BEFORE PLATE FOR MONTH: SEPTEMBER IMAN

Old part (change rev)

Pl thickness U/S (SP)

Plating Deposit (SP)

Plating Peel off (SP)

Dowel pin Damage

Plating blister (SP)

Paint peel off (SP)

Over rework (MP)

Paint blister (SP)

Heat Trap (SP)

Paint Peel off

TOTAL REJECTION : 2.46%

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