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  • MONTHLY SCRAP - AUGUST

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    AmirHakimRusli
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    6 views3 pages

    MONTHLY SCRAP - AUGUST

    Uploaded by

    AmirHakimRusli

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 3

    MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD

    PLATING DEPARTMENT Prepared Approved by

    PART TO SCRAP BEFORE PLATE FOR MONTH: AUGUST Fadhil

    DATE : 1-15 AUGUST

    TOTAL QTY REJ Machining defect Casting/ secondary defect Plating defect

    Plating Black Dot (SP)


    Dimension O/S (SP)
    Casting blister Hole

    Dimension damage
    Blow hole/ Porosity

    Dowel pin Damage

    Plating blister (SP)


    TOTAL

    Over rework (MP)


    Casting hard spot
    Mach Step (SP)
    NO Part Name QTY Mach % Sec / Cast % Plating % Painting %

    Heat Trap (SP)

    Corrosion (SP)
    Dim 16 u/size
    Mach Sec/ Cast Plating Painting

    Over Rework

    Rail Damage

    Over etching
    CHECK

    Clip Chip off

    M3 Damage

    M7 Damage
    Rough (SP)
    Lamination
    Cold flow

    Dragging
    Over Cut

    Dim NG

    Chip off

    Chip off
    Dented

    Dented

    Dented
    Off Set

    Shirnk

    Crack
    Bent
    1 Filter Body 0292315 497 0 2 0 0 0.00 0.40 0.00 0.00 2

    2 Filter Body 0292318 221 0 1 0 0 0.00 0.45 0.00 0.00 1

    3 Ge House 0292398 3557 2 10 0 0 0.06 0.28 0.00 0.00 2 1 4 5

    4 Ge House 0292427 355 0 1 0 0 0.00 0.28 0.00 0.00 1

    5 Bandpass 0292516 1584 24 6 26 0 1.52 0.38 1.64 0.00 21 3 3 3 26

    6 Bandpass 0292517 2340 14 6 0 0 0.60 0.26 0.00 0.00 6 7 1 2 1 3

    7 Housing 0292401 33 0 1 0 0 0.00 3.03 0.00 0.00 1

    8 Housing 0292407 410 1 2 0 0 0.24 0.49 0.00 0.00 1 1 1

    9 Deckel Cover 0292373 774 1 1 0 0 0.13 0.13 0.00 0.00 1 1

    10 Filter LTE RF405693 247 1 0 0 0 0.40 0.00 0.00 0.00 1

    INCOMING ( RAW MATERIAL )


    Approved by

    Plating defect

    Plating Peel off (SP)

    Roughness (SP)

    Scratches (SP)

    Test Cut

    Old part (change rev)

    Pl thickness U/S (SP)

    Over spray

    Paint blister

    Paint blister (SP)

    Paint Peel off


    Suplier defect

    Paint peel off (SP)

    Dented
    TOTAL
    1
    2
    3
    1
    1
    1
    2

    99
    20
    56
    12
    TOTAL

    SCRAP
    QTY TO
    MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD
    PLATING DEPARTMENT Prepared Approved by

    PART TO SCRAP BEFORE PLATE FOR MONTH: AUGUST Fadhil

    DATE : 16-31 AUGUST

    TOTAL QTY REJ Machining defect Casting/ secondary defect Plating defect Suplier defect

    Plating Black Dot (SP)

    Pl thickness U/S (SP)


    Old part (change rev)
    Dimension O/S (SP)

    Plating Peel off (SP)


    Casting blister Hole

    Dimension damage
    Blow hole/ Porosity

    Dowel pin Damage

    Plating blister (SP)


    TOTAL TOTAL

    Paint peel off (SP)


    Over rework (MP)
    Casting hard spot

    Paint blister (SP)


    Roughness (SP)
    Mach Step (SP)
    NO Part Name QTY Mach % Sec / Cast % Plating % Painting % QTY TO

    Scratches (SP)
    Heat Trap (SP)

    Corrosion (SP)
    Dim 16 u/size
    Mach Sec/ Cast Plating Painting

    Paint Peel off


    Over Rework

    Rail Damage

    Over etching
    CHECK SCRAP

    Clip Chip off

    M3 Damage

    M7 Damage

    Paint blister
    Rough (SP)

    Over spray
    Lamination
    Cold flow

    Dragging
    Over Cut

    Test Cut
    Dim NG

    Chip off

    Chip off
    Dented

    Dented

    Dented

    Dented
    Off Set

    Shirnk

    Crack
    Bent
    1 Filter Body 0292178 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    2 Filter Body 0292315 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    3 Filter Body 0292318 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    4 Ge House 0292398 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    5 Ge House 0292427 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    6 Bandpass 0292516 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    7 Bandpass 0292517 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    8 Housing 0292401 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    9 Housing 0292407 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    10 Housing 0292409 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    11 Housing 0292477 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    12 Deckel Cover 0292372 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    13 Deckel Cover 0292373 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    14 RF Cover 0292426 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    15 RF Cover 0292391 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    16 Filter LTE RF405693 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    17 Filter TRDU RF404962 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    18 Cover TRDU RF404805 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    19 Shield Case 20281 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    20 Shield Case 20282 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    21 Shield Case 20283 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    22 Shield Case 20284 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    23 Shield Case 20291 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    24 Shield Case 20392 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    25 Shield Case 20293 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    26 Shield Case 20294 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    27 Case Shield 20145 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    28 Case Shield 20146 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    29 Case Shield 20111 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    30 Case Shield 20121 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    31 AGX 18 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
    TOTAL 0

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