MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD

PLATING DEPARTMENT Prepared Approved by

PART TO SCRAP BEFORE PLATE FOR MONTH: OCTOBER Fadhil

DATE :( 1-15 OCT)

TOTAL QTY REJ Machining defect Casting/ secondary defect Plating defect Suplier defect

Plating Black Dot (SP)

Pl thickness U/S (SP)

Old part (change rev)
Dimension O/S (SP)

Plating Peel off (SP)

Casting Blister Hole

Dimension damage
Blow hole/ Porosity

Dowel pin Damage

Plating blister (SP)

Paint peel off (SP)

TOTAL TOTAL

Over rework (MP)

Paint blister (SP)

Casting Pin Hole

Roughness (SP)
Mach Step (SP)
NO Part Name QTY Mach % Sec / Cast % Plating % Painting % QTY TO

Scratches (SP)
Heat Trap (SP)

Corrosion (SP)
Chatering Ø 16

EJ Pin Depth
Mach Sec/ Cast Plating Painting

Paint Peel off

Over Rework

Rail Damage

Over etching
CHECK SCRAP

Over rework
Clip Chip off

M3 Damage

M7 Damage

Paint blister
Rough (SP)
Dim O/size

Over spray
Lamination
Cold flow

Test Cut
Dim NG

Chip off

Chip off
Dented

Dented

Dented

Dented
Shirnk

Crack
Bent
1 Filter Body 0292318 376 0 2 0 0 0.00 0.53 0.00 0.00 2 2
2 Ge House 0292398 1006 0 1 0 0 0.00 0.10 0.00 0.00 1 1
3 Ge House 0292427 1262 0 1 1 0 0.00 0.08 0.08 0.00 1 1 2
4 Bandpass 0292517 1356 17 5 0 0 1.25 0.37 0.00 0.00 4 6 7 3 2 22
5 Housing 0292477 0 1 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 1 1
6 Deckel Cover 0292373 1378 0 8 0 0 0.00 0.58 0.00 0.00 6 1 1 8
7 Filter LTE RF405693 1293 0 1 0 0 0.00 0.08 0.00 0.00 1 1
TOTAL QUANTITY 6672 17 19 1 0 0.25 0.28 0.01 0.00 0
TOTAL 37

TOTAL REJECTION : 0.54 %

 MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD
PLATING DEPARTMENT Prepared Approved by

PART TO SCRAP BEFORE PLATE FOR MONTH: OCTOBER Fadhil

DATE :( 15-31 OCT)

TOTAL QTY REJ Machining defect Casting/ secondary defect Plating defect Suplier defect

Plating Black Dot (SP)

Pl thickness U/S (SP)

Old part (change rev)
Dimension O/S (SP)

Plating Peel off (SP)

Casting Blister Hole

Dimension damage
Blow hole/ Porosity

Dowel pin Damage

Plating blister (SP)

Paint peel off (SP)

TOTAL TOTAL

Over rework (MP)

Mach Step Ø 16.00

Shirnk/Sink Mark

Paint blister (SP)

Casting Pin Hole

Roughness (SP)
NO Part Name QTY Mach % Sec / Cast % Plating % Painting % QTY TO

Scratches (SP)
Heat Trap (SP)

Corrosion (SP)
EJ Pin Depth
Mach Sec/ Cast Plating Painting

Paint Peel off

Over Rework

Rail Damage

Over etching
CHECK SCRAP

Over rework
Clip Chip off

M8 Damage

M7 Damage
Chatering Ø

Paint blister
Rough (SP)
Dim O/size

Over spray
Lamination
Cold flow

Test Cut
Dim NG

Chip off

Chip off
Dented

Dented

Dented

Dented
Crack
Bent
1 Filter Body 0292318 1789 11 8 0 0 0.61 0.45 0.00 0.00 10 1 1 2 1 4 19
2 Ge House 0292398 647 5 5 0 0 0.77 0.77 0.00 0.00 4 1 3 2 10
3 Ge House 0292427 800 0 0 2 0 0.00 0.00 0.25 0.00 1 1 2
4 Bandpass 0292516 748 32 7 11 0 4.28 0.94 1.47 0.00 28 3 1 4 2 1 7 4 50
5 Bandpass 0292517 3966 29 13 0 0 0.73 0.33 0.00 0.00 16 5 4 4 10 2 1 42
6 Deckel Cover 0292373 628 0 3 0 0 0.00 0.48 0.00 0.00 2 1 3
7 RF Cover 0292391 1037 1 4 0 0 0.10 0.39 0.00 0.00 1 2 1 1 5
8 Filter LTE RF405693 1687 0 3 0 0 0.00 0.18 0.00 0.00 1 2 3
TOTAL QUANTITY 11302 78 43 13 0 0.69 0.38 0.12 0.00 0
TOTAL 134

TOTAL REJECTION : 1.19 %