Part To Scrap Before Plate For Month: June Date: 1 - 15 June

MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD
PLATING DEPARTMENT Prepared Approved by
PART TO SCRAP BEFORE PLATE FOR MONTH: JUNE Fadhil
DATE : 1 - 15 JUNE
TOTAL QTY REJ Machining defect Casting/ secondary defect Plating defect Suplier defect
Old part (change rev)
Pl thickness U/S (SP)

Dimension O/S (SP)
Plating Deposit (SP)
Plating Peel off (SP)

Dimension damage
Casting Incomplete
Blow hole/ Porosity
Dowel pin Damage
Plating blister (SP)
Paint peel off (SP)

TOTAL TOTAL
Over rework (MP)
Paint blister (SP)

Roughness (SP)
Mach Step (SP)
NO Part Name QTY Mach % Sec / Cast % Plating % Painting % QTY TO
Heat Trap (SP)
Scratches (SP)
Corrosion (SP)
Ultra sonic NG
Casting blister
EJ Pin Depth
Mach Sec/ Cast Plating Painting
Miss Process
Paint Peel off

Over Rework
Mach Off Set
Rail Damage
Over etching
Boss Broken
CHECK SCRAP
Over rework
M3 Damage
M7 Damage
Rough (SP)
Paint blister
Over spray
Lamination
Dim O/size
Sink Mark
Chatering
Cold flow
Over Cut
Test Cut
Test Cut
Dim NG
Chip off
Chip off
Chip off
Dented
Dented
Dented
Dented
Shirnk
Crack
Bent
1 Filter Body 0292178 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
2 Filter Body 0292315 807 0 2 0 0 0.00 0.25 0.00 0.00 2 2
3 Filter Body 0292318 52 0 2 0 0 0.00 3.85 0.00 0.00 2 2
4 Ge House 0292398 483 5 2 0 0 1.04 0.41 0.00 0.00 5 1 1 7
5 Ge House 0292427 328 0 2 0 0 0.00 0.61 0.00 0.00 1 1 2
6 Bandpass 0292516 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
8 Housing 0292401 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
11 Deckel Cover 0292372 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
12 Deckel Cover 0292373 207 9 14 0 0 4.35 6.76 0.00 0.00 5 1 1 2 1 2 3 7 1 23
13 RF Cover 0292426 250 0 13 0 0 0.00 5.20 0.00 0.00 8 1 1 3 13
14 RF Cover 0292391 232 1 2 0 0 0.43 0.86 0.00 0.00 1 1 1 3
15 Filter LTE RF405693 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
16 Filter TRDU RF404962 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
17 Cover TRDU RF404805 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
18 Shield Case 20281 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
26 Case Shield 20145 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
32 Case Shield 20121 39 0 34 0 0 0.00 87.18 0.00 0.00 34 34
34 AGX 18 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
35 Shield Case 20582 946 0 17 0 0 0.00 1.80 0.00 0.00 5 11 1 17
36 Shield Case 20592 764 0 46 0 0 0.00 6.02 0.00 0.00 6 39 1 46
TOTAL QUANTITY 4108 15 134 0 0 0.37 3.26 0.00 0.00 0
TOTAL 149
TOTAL REJECTION : 3.63 %

MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD
PLATING DEPARTMENT Prepared Approved by
PART TO SCRAP BEFORE PLATE FOR MONTH: JUNE Fadhil
DATE : 16 - 30 JUNE
TOTAL QTY REJ Machining defect Casting/ secondary defect Plating defect Suplier defect
Old part (change rev)
Pl thickness U/S (SP)

Dimension O/S (SP)
Plating Deposit (SP)
Plating Peel off (SP)

Dimension damage
Casting Incomplete
Blow hole/ Porosity
Dowel pin Damage
Plating blister (SP)
Paint peel off (SP)

TOTAL TOTAL
Casting Corrosion
Over rework (MP)
Paint blister (SP)

Roughness (SP)
Mach Step (SP)
NO Part Name QTY Mach % Sec / Cast % Plating % Painting % QTY TO
Heat Trap (SP)
Scratches (SP)
Corrosion (SP)
Casting blister
EJ Pin Depth
Mach Sec/ Cast Plating Painting
Miss Process
Paint Peel off

Over Rework
Mach Off Set
Rail Damage
Over etching
CHECK SCRAP
Over rework
M3 Damage
M7 Damage
Rough (SP)
Paint blister
Over spray
Lamination
Dim O/size
Fin Broken
Sink Mark
Chatering
Cold flow
Over Cut
Test Cut
Test Cut
Dim NG
Chip off
Chip off
Chip off
Dented
Dented
Dented
Dented
Shirnk
Crack
Bent
1 Filter Body 0292178 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
2 Filter Body 0292315 91 3 0 0 0 3.30 0.00 0.00 0.00 3 3
3 Filter Body 0292318 106 1 4 0 0 0.94 3.77 0.00 0.00 1 1 2 1 5
4 Ge House 0292398 855 8 3 0 0 0.94 0.35 0.00 0.00 6 1 1 1 1 1 11
5 Ge House 0292427 1018 5 12 2 0 0.49 1.18 0.20 0.00 5 2 2 2 4 2 2 19
11 Deckel Cover 0292372 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
12 Deckel Cover 0292373 1082 2 4 0 0 0.18 0.37 0.00 0.00 1 1 1 1 2 6
13 RF Cover 0292426 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
14 RF Cover 0292391 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
15 Filter LTE RF405693 856 0 4 0 0 0.00 0.47 0.00 0.00 2 1 1 4
16 Filter TRDU RF404962 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
17 Cover TRDU RF404805 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
19 Shield Case 20282 0 2 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 1 1 2
22 Shield Case 20291 923 0 19 0 0 0.00 2.06 0.00 0.00 6 4 1 5 3 19
24 Shield Case 20293 751 0 42 0 0 0.00 5.59 0.00 0.00 19 10 3 10 42
34 AGX 18 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
37 Shield Case 20483 363 0 26 0 0 0.00 7.16 0.00 0.00 2 14 5 1 2 2 26
TOTAL QUANTITY 6045 19 116 2 0 0.31 1.92 0.03 0.00 0
TOTAL 137
TOTAL REJECTION : 2.26 %

Part To Scrap Before Plate For Month: June Date: 1 - 15 June

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Part To Scrap Before Plate For Month: June Date: 1 - 15 June

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MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD

PLATING DEPARTMENT Prepared Approved by

PART TO SCRAP BEFORE PLATE FOR MONTH: JUNE Fadhil

Old part (change rev)

Pl thickness U/S (SP)

Plating Deposit (SP)

Plating Peel off (SP)

Dowel pin Damage

Plating blister (SP)

Paint peel off (SP)

Over rework (MP)

Paint blister (SP)

Heat Trap (SP)

Paint Peel off

TOTAL REJECTION : 3.63 %

PART TO SCRAP BEFORE PLATE FOR MONTH: JUNE Fadhil

Old part (change rev)

Pl thickness U/S (SP)

Plating Deposit (SP)

Plating Peel off (SP)

Dowel pin Damage

Plating blister (SP)

Paint peel off (SP)

Over rework (MP)

Paint blister (SP)

Heat Trap (SP)

Paint Peel off

TOTAL REJECTION : 2.26 %

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