RLY Raebareli Control Plan OAL-CE-F-008

Prototype Pre-Launch Production

A. General Details

Part Description: Roof Complete AC-3T Customer: MCF Doc. No.: CP-LE16100 Q Quality Engineer
Part No.: LE16100 Rev.: f Key Contact: Mr. RBN Date Original: 30-Aug-20 S Store Incharge
Legends
Model Description: LWACCN Core Team: UU,AK,RM Rev. Date Rev: P Prod. Supervisor
Supplier Plant: Omax Auto Ltd., Raebareli Supplier Code: XXXX Customer Approval Date: O Operator

B. Process Details

Process Methods
Process / Mfg. Aids Characteristics Spl.
/ Sample Control Poka Reaction Corrective
Operation (Equipment, Char. Specification Measuring Resp.
OPN. Method Yoke Plan Action
Description FTG) SI Product Process Class & Tolerance Method Size Frequency
No
- Fixture Controlled
FOP Stop the line & get
1 Length x 2 SC 17140 ± 2 mm Measuring Tape n=1 - FOP Checksheet N Q
Each Shift Corrected
OAL-XXXX-XX
- Fixture Controlled
FOP Stop the line & get
2 Width SC 3010 ± 6 mm Measuring Tape n=1 - FOP Checksheet N Q
Each Shift Corrected
OAL-XXXX-XX
- Fixture Controlled
FOP Stop the line & get
3 Overlap 15 ± 1 mm DVC n=1 - FOP Checksheet N Q
Each Shift Corrected
OAL-XXXX-XX
- Fixture Controlled
FOP Stop the line & get
4 Overlap 20 ± 1 mm DVC n=1 - FOP Checksheet N Q
Each Shift Corrected
OAL-XXXX-XX
Fillet Size -a1 Inforrm to Production
5 SC 1 mm Fillet Gauge 100% Every Part 100 % Inspection N O
(Typ) Supervisor Immediately
Weld Defects
-Robotic MIG Welding
(Blow Holes,
M/c Inforrm to Production
6 Undercut, Crack, SC Not Allowed Visual & DPT 100% Every Part 100 % Inspection N O
Supervisor Immediately
Surface
-Welding Fixture Imperfections)
Welding of Roof
10 Process
Sheeting Top Side > 10% of Sheet
-MIG Welding M/c 7 Lack of Fusion MPT n=1 Validation Process Validation Plan N Q Inform to QA Head
Thickness
(400 Amp) /Annual
Process Parameter
8 Current 19 Amp (Max) Control Panel n=1 Every Shift N Q & P Reset Process Parameters
Checksheet OAL-XXXX-X
Process Parameter
9 Voltage 90~120 Volt Control Panel n=1 Every Shift N Q & P Reset Process Parameters
Checksheet OAL-XXXX-X
Process Parameter
10 Gas Flow Rate 8~10 LPM Gas Flow Meter n=1 Every Shift N Q & P Reset Process Parameters
Checksheet OAL-XXXX-X
IS Incoming Inspection Reject the Lot & Return to
11 Filler Wire Size Ø 0.8 mm DVC Every Lot N Q
2500 Standard Supplier
IS Incoming Inspection Reject the Lot & Return to
12 Filler Wire Grade SS 308L Wire MTC Every Lot N Q
2500 Standard Supplier
SOP for Start-up
13 Type of Polority DCEP Visual n=1 Every Shift N P Reset Process Paramter
OAL-XXX-XXX
Process Parameter
14 Wire Feed Speed 300~600 mm/min Control Panel n=1 Every Shift N P Reset Process Paramter
Checksheet OAL-XXXX-X
90% Ar + 5% O2 + Tri-Mixture Control
15 Gas Composition n=1 Every Year Supplier Test Reports N Q Inform to QA Head
5% Co2 Panel

Prepared By: AK Sign Off (Core Team): UU,AK,RM

Rev. No. Description of Changes Rev. Date Rev. No. Description of Changes Rev. Date
Format Document
00 Initial Release 05-Sep-20 00 Initial Release 05-Sep-20
Revision Revision
History History

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