SUWAIDI INDUSTRIAL SERVICES, CO. LTD.

HAZARD IDENTIFICATION PLAN

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Class A Hazard: Those hazards that have a potential to cause death or permanent disability to people, permanent damage to equipment or
structure.
Class B Hazard: Those hazards that have a potential to cause serious injury or major downtime in the use of plant, equipment or structure.
Class C Hazard: Those hazards that have a potential to cause minor injury or illness or minor damage to plant, equipment or structure.

SN AREA/LOCATION WORK ACTIVITY CLASS POTENTIAL HAZARD CONTROL MEASURES

1 RASTANURA 1.0 Crane Lifting B 1.1 Damage to existing 1.1(a) Keep crane away from waterline
TERMINAL SOUTH- Activity fire waterline 1.1(b) Install sufficient thickness of overburden
Near Existing Sump soil serving as cushion ramp before allowing
and New API crane to cross.
Separator 1.1(c) Disseminate information to crane crew.
1.1(d) Ensure all information is attached to
RTTS Plant Code: 054 rigging plan.
1.1(e) Assign Aramco certified crane operator and
rigger.

2 -do- 2.0 Excavations, and B 2.1 Damage to UG 2.1(a) Apply trial or exploratory pit/trenching
backfilling utilities including power around the area to ascertain location of UG
cables utilities.
2.1(b) Use manual excavation only for exploratory
pit/trench.
2.1(c) Use only plastic shovels for suspected UG
power cables.

B 2.2 Fall into excavations 2.2(a) Provide barricades, signs.

2.2(b) Provide approved means of access into
excavations including cross boards.

3 -do- 3.0 Hotworks-welding
and cutting operations
A 3.1 Accidental
explosions
fires or 3.1(a) Conduct gas-tests, ensure zero level of
gaseous elements.
3.1(b) Secure the hotwork area by blanketing,
and have ready fire watch with ready supply of
firewater. Satisfy all conditions in Hotwork
Permit.

4 -do- 4.0 Pump replacement A 4.1 Falling and drowning 4.1(a) Each worker should wear a ready life
Hazard Identification Plan Upgrade Wastewater Treatment Facilities Saudi Aramco B.I. No. 10-03565 Revision 03 March 2005
 SUWAIDI INDUSTRIAL SERVICES, CO. LTD.
HAZARD IDENTIFICATION PLAN
Upgrade Wastewater Treatment Facilities Ras Tanura and Ju’aymah Terminals

Class A Hazard: Those hazards that have a potential to cause death or permanent disability to people, permanent damage to equipment or structure.
Class B Hazard: Those hazards that have a potential to cause serious injury or major downtime in the use of plant, equipment or structure.
Class C Hazard: Those hazards that have a potential to cause minor injury or illness or minor damage to plant, equipment or structure.

SN AREA/LOCATION WORK ACTIVITY CLASS POTENTIAL HAZARD CONTROL MEASURES

in existing pond into 6-m deep oily water jacket while workers in the area around pond.

5 RASTANURA 5.0 Revamping of Tank A 5.1 Presence of 5.1(a) Conducts gas-tests, ensure concentration
TERMINAL SOUTH- 1349 (Activities include hydrocarbons due to in acceptable level.
Tank 1349 (jet fuel tank cleaning, accidental release or 5.1(b) Make available ready water supply and
floating-roof type) degassing, leaks in or around the sufficient number of 20-lb Type ABC fire
sandblasting/painting, tank; gas inhalation; extinguishers.
RTTS Plant Code: 054 heavy crane works, accidental fire or 5.1(c) Apply procedural guideline on proper
disconnection, combustion. blinding and isolation.
demolition of existing
line connections, etc. A 5.2 Falling from heights; 5.2(a) Apply fall protection-Provide adequate work
falling objects platform, scaffold structure should pass
inspection.
5.2(b) Apply fall prevention-All workers must
wear and hook-up full-body harness, as
necessary.

6 RTTS-Pipeline 6.0 Installation of new C 6.1 Falling, slipping, 6.1(a) Install temporary scaffold access as
Corridor lines (Major activities tripping due to absence of applicable.
includes hotworks and safe access.
RTTS Plant Code: 054 crane lifting activities.
B 6.2 Accidental contact, 6.2(a) Workforce to be kept aware of the
damage to control valves, associated hazards. Ensure no part of the
process instruments structure would touch the surface of pipeline or
along the pipe corridors. to any accessories.

Hazard Identification Plan Upgrade Wastewater Treatment Facilities Saudi Aramco B.I. No. 10-03565 Revision 03 March 2005 2
 SUWAIDI INDUSTRIAL SERVICES, CO. LTD.
HAZARD IDENTIFICATION PLAN
Upgrade Wastewater Treatment Facilities Ras Tanura and Ju’aymah Terminals

Class A Hazard: Those hazards that have a potential to cause death or permanent disability to people, permanent damage to equipment or structure.
Class B Hazard: Those hazards that have a potential to cause serious injury or major downtime in the use of plant, equipment or structure.
Class C Hazard: Those hazards that have a potential to cause minor injury or illness or minor damage to plant, equipment or structure.

SN AREA/LOCATION WORK ACTIVITY CLASS POTENTIAL HAZARD CONTROL MEASURES

7 -do-
8 RTTS-Piping
Locations
7.0 Removal of existing
6” diameter line (with
cutting and crane lifting
activities)
Tie-in 8.0 Tie-ins
A 7.1 Occurrence of 7.1(a) Employ only cold cutting.
accidental fire 7.1(b) Use good condition crane with Aramco
certified crane operator and rigger.
A 8.1 Gas leaks; potential 8.1(a) Positive isolation
source of ignition fuel 8.1(b) Strict adherence to conditions of safe work
permit.

9 RTTS-Electrical
Locations/Tie-Up
Points
RTTS Plant Code: 054
9.0 Electrical-related C 9.1 Electrical hazards 9.1(a) Observe electrical lock out and tag out
activities such as cable during tie-up or practices.
trenching, cabling, etc. termination. 9.1(b) Closer supervision and coordination.
9.1(c) Use complete PPE including proper
ladders, etc.

B 9.2 Fall from heights

10 RASTANURA 10.0 Excavations and A/B/C 10.1 Oil spillage from 10.1(a) Process RTR Excavation Permit.
REFINERY NORTH- Associated Works existing tanks 10.1(b) Provide shoring as per SACSM.
API Pond Area 10.1(c) Assign a competent person to record on
site logbook, the conditions of shoring daily.
RTTN Plant Code: 10.1(d) Supervisor conducts pre-task safety
060 instruction daily.
10.1(e) Seek advise from PMT/Operations.
10.1(f) Provide approved means of access into
excavations including cross boards.

B/C 10.2 Oily water spillage 10.2(a) Inform Operations first and PMT.
from plants 10.2(b) Will advise OSPAS.

Hazard Identification Plan Upgrade Wastewater Treatment Facilities Saudi Aramco B.I. No. 10-03565 Revision 03 March 2005 3
 SUWAIDI INDUSTRIAL SERVICES, CO. LTD.
HAZARD IDENTIFICATION PLAN
Upgrade Wastewater Treatment Facilities Ras Tanura and Ju’aymah Terminals

Class A Hazard: Those hazards that have a potential to cause death or permanent disability to people, permanent damage to equipment or structure.
Class B Hazard: Those hazards that have a potential to cause serious injury or major downtime in the use of plant, equipment or structure.
Class C Hazard: Those hazards that have a potential to cause minor injury or illness or minor damage to plant, equipment or structure.

SN AREA/LOCATION WORK ACTIVITY CLASS POTENTIAL HAZARD CONTROL MEASURES

B/C 10.3 Fall into 10.3(a) Provide safe means of access; provide
excavations barricades.

11 RTTN-Equalization 11.0 Heavy Vehicle B/C 11.1 Blind Spots 11.1(a) Impose traffic scheme by designating
Tank Area Movement east side gate as ‘Entrance’ and north side gate
as ‘Exit’.
RTTN Plant Code: 11.1(b) Provide standard traffic signs.
060

12 RTTN-Pipe Corridors 12.0 Piping Works B 12.1 Associated hazards 12.1(a) Secure work permit
along Pipe Corridors of hotworks-welding 12.1(b) Ensure containment of welding sparks,
RTTN Plant Code: splash, fires, etc. slag thru the use of good condition fire
060 blankets.
12.1(c) Gas test the area.
12.1(d) Always assign a trained fire watch.
12.1(e) Full supervision and pre-task
instruction.
12.1(f) Wear required PPE as per SACSM.
12.1(g) Provide safe access to pipes, i.e.
scaffolds.
12.1(h) Remove all sources of ignition.

13 -do- 13.0 Crane Activities B/C 13.1 Associated hazards 13.1(a) Secure necessary work permits.
in lifting and materials 13.1(b) Use cranes and rigging equipment as
movement. per GI 7.028 and GI 7.029.
13.1(c) Assign Aramco certified crane operators
and riggers.
13.1(d) Crane operator should use crane daily

Hazard Identification Plan Upgrade Wastewater Treatment Facilities Saudi Aramco B.I. No. 10-03565 Revision 03 March 2005 4
 SUWAIDI INDUSTRIAL SERVICES, CO. LTD.
HAZARD IDENTIFICATION PLAN
Upgrade Wastewater Treatment Facilities Ras Tanura and Ju’aymah Terminals

Class A Hazard: Those hazards that have a potential to cause death or permanent disability to people, permanent damage to equipment or structure.
Class B Hazard: Those hazards that have a potential to cause serious injury or major downtime in the use of plant, equipment or structure.
Class C Hazard: Those hazards that have a potential to cause minor injury or illness or minor damage to plant, equipment or structure.

SN AREA/LOCATION WORK ACTIVITY CLASS POTENTIAL HAZARD CONTROL MEASURES

inspection checklist.
13.1(e) Crane defects must be recorded and
repaired immediately.

14 RTTN-Electrical 14.0 Electrical-related A/B/C 14.1 Electrical hazards 14.1(a) Observe electrical lock out and tag out
Locations/Tie-Up activities such as cable during tie-up or practices.
Points trenching, cabling, termination and use of 14.1(b) Closer supervision and coordination.
power tools and power tools and 14.1(c) Use complete PPE including proper
RTTN Plant Code: equipment, etc. equipment. ladders, etc.
060 14.1(d) Use GFCI’s for all temporary lighting
and power tools as per SACSM.
14.1(e) Regular safety inspection of power
tools, cables and equipment to be documented.

A/B/C 14.2 Fall from heights 14.2(a) Observe 100% tie-off policy.
14.2(b) Use of Full body harness, shock
absorbing lanyards and lifelines must comply
with SSH.
14.2(c) Pre-task safety instruction by the
supervisor.

15 RASTANURA 15.0 Piping Works- A/B/C 15.1 Presence of 15.1(a) Secure necessary work permit.
REFINERY Installation of pipes in hydrocarbons from 15.1(b) Orient concerned employees for the
existing racks, crane existing lines. specific job hazards.
lifting 15.1(c) Gas test the immediate area as
RTR Plant Code: J37 applicable.

Hazard Identification Plan Upgrade Wastewater Treatment Facilities Saudi Aramco B.I. No. 10-03565 Revision 03 March 2005 5
 SUWAIDI INDUSTRIAL SERVICES, CO. LTD.
HAZARD IDENTIFICATION PLAN
Upgrade Wastewater Treatment Facilities Ras Tanura and Ju’aymah Terminals

Class A Hazard: Those hazards that have a potential to cause death or permanent disability to people, permanent damage to equipment or structure.
Class B Hazard: Those hazards that have a potential to cause serious injury or major downtime in the use of plant, equipment or structure.
Class C Hazard: Those hazards that have a potential to cause minor injury or illness or minor damage to plant, equipment or structure.

SN AREA/LOCATION WORK ACTIVITY CLASS POTENTIAL HAZARD CONTROL MEASURES

15.1(d) Comply with the requirements of GI

7.028 and GI 7.029.

B/C 15.2 Associated hazards 15.2(a) Adherence to all conditions of the work
in hotworks-welding and permit.
cutting such as 15.2(b) Assign a fire watch.
accidental fire, explosion. 15.2(c) Make ready at least a 20-lb fire
extinguisher and a ready source of flowing
water to wet down the area.
15.2(d) Remove all source of ignition.
15.2(e) Wear the required PPE as per SACSM.

A/B/C 15.3 Fall hazards from 15.3(a) Provide safe access and temporary
heights. work platforms, plus observance of 100 tie-off
policy.
15.3(b) Full body harness, shock absorbing
lanyard and lifeline shall comply with SSH
safety requirements.

15 RASTANURA B/C 15.4 Lifting hazards i.e. 15.4(a) Use approved rigging plan as per GI
REFINERY Falling objects while 7.028.
lifting, failure of lifting 15.4(b) Assign Aramco certified crane operator
equipment, etc. and rigger; barricade lifting zone; provide
RTR Plant Code: J37 signboards.

B/C 15.5 Hitting to existing 15.5(a) Roll the pipe with roller in areas where
pipe crane accessibility is impractical. i.e. Be aware
of pinch points.
Hazard Identification Plan Upgrade Wastewater Treatment Facilities Saudi Aramco B.I. No. 10-03565 Revision 03 March 2005 6
 SUWAIDI INDUSTRIAL SERVICES, CO. LTD.
HAZARD IDENTIFICATION PLAN
Upgrade Wastewater Treatment Facilities Ras Tanura and Ju’aymah Terminals

Class A Hazard: Those hazards that have a potential to cause death or permanent disability to people, permanent damage to equipment or structure.
Class B Hazard: Those hazards that have a potential to cause serious injury or major downtime in the use of plant, equipment or structure.
Class C Hazard: Those hazards that have a potential to cause minor injury or illness or minor damage to plant, equipment or structure.

SN AREA/LOCATION WORK ACTIVITY CLASS POTENTIAL HAZARD CONTROL MEASURES

15.5(b) Beware of overhead power lines when

craning and maintain clear distance from live
lines.
15.5(c) When using crane near overhead power
lines, comply with the safety requirement of GI
7.028 and GI 2.702.

16 -do- 16.0 Excavations for A/B/C 16.1 Accidental damage 16.1(a) Secure RT Refinery Excavation Permit.
pumps, fan, and to existing utilities, 16.1(b) Secure necessary work permits.
various activities especially those not 16.1(c) Orientation of concerned workers to
depicted on drawings. specific job, hazards, and controls.
16.1(d) Apply trial or exploratory pit/trenching
around the area to ascertain location of UG
utilities.
16.1(e) Use manual excavation only for
exploratory pit/trench to expose the
installations.
16.1(f) Use only plastic shovels for suspected
UG power cables.
16.1(g) Apply standard shoring as per SACSM.
16.1(h) Provide 2 feet clearance of soil and
other materials from excavation walls.

B/C 16.2 Fall into excavation 16.2(a) Provide barricades, signs.

16.2(b) Provide approved means of access into
excavations including cross boards.

17 -do- 17.0 Excavation of A/B/C 17.1 Damage to UG 17.1(a) Secure necessary work permits.

Hazard Identification Plan Upgrade Wastewater Treatment Facilities Saudi Aramco B.I. No. 10-03565 Revision 03 March 2005 7
 SUWAIDI INDUSTRIAL SERVICES, CO. LTD.
HAZARD IDENTIFICATION PLAN
Upgrade Wastewater Treatment Facilities Ras Tanura and Ju’aymah Terminals

Class A Hazard: Those hazards that have a potential to cause death or permanent disability to people, permanent damage to equipment or structure.
Class B Hazard: Those hazards that have a potential to cause serious injury or major downtime in the use of plant, equipment or structure.
Class C Hazard: Those hazards that have a potential to cause minor injury or illness or minor damage to plant, equipment or structure.

SN AREA/LOCATION WORK ACTIVITY CLASS POTENTIAL HAZARD CONTROL MEASURES

Roads, Road Crossings utilities 17.1(b) Orientation of concerned workers to

for pipe installations specific job, hazards, and controls.
17.1(c) Use only plastic shovels for suspected
UG power cables.

C 17.2 Fall into excavation 17.2(a) Provide barricades, signs.

17.2(b) Provide approved means of access into
excavations including cross boards with a
minimum of (3) planks/boards.

A/B/C 17.3 Traffic hazards 17.3(a) Provide safe alternate routes, if

necessary.
17.3(b) Provide standard traffic signs, road
closure signs, detour warning signs on both
approaches as per GI 1021.000.
17.3(c) Provide lighting system for nighttime in
accordance with Aramco specifications.
17.3(d) Maintain close coordination with Owner
Security force and other departments.

A/B/C 17.4 Collapse of 17.4(a) Install approved design shoring or

sidewalls on excavations support system as per SACSM.

18 -do- 18.0 Construction A/B/C 18.1 Fall from heights 18.1(a) Provide safe access and temporary
Activities at Elevated work platforms, plus observance of 100 tie-off
Locations policy.
18.1(b) Scaffold construction should pass
Aramco requirements described in SSH.
Hazard Identification Plan Upgrade Wastewater Treatment Facilities Saudi Aramco B.I. No. 10-03565 Revision 03 March 2005 8
 SUWAIDI INDUSTRIAL SERVICES, CO. LTD.
HAZARD IDENTIFICATION PLAN
Upgrade Wastewater Treatment Facilities Ras Tanura and Ju’aymah Terminals

Class A Hazard: Those hazards that have a potential to cause death or permanent disability to people, permanent damage to equipment or structure.
Class B Hazard: Those hazards that have a potential to cause serious injury or major downtime in the use of plant, equipment or structure.
Class C Hazard: Those hazards that have a potential to cause minor injury or illness or minor damage to plant, equipment or structure.

SN AREA/LOCATION WORK ACTIVITY CLASS POTENTIAL HAZARD CONTROL MEASURES

18.1(c) Full body harness, shock absorbing

lanyard and lifeline shall comply with SSH
safety requirements.

A/B/C 18.2 Contact with 18.2(a) Observe safe working distance of

electrical or transmission personnel and equipment from live electrical
cables lines.
18.2(b) Isolate electrical lines, if the required
safe distance is not possible.

19 RTR-Electrical 19.0 Electrical-related A/B/C 19.1 Electrical hazards 19.1(a) Ask for work permit.
Locations/Tie-Up activities such as cable during tie-up or 19.1(b) Observe electrical lock out and tag out
Points trenching, cabling, etc. termination. practices.
19.1(c) Closer supervision and coordination.
RTR Plant Code: J37 19.1(d) Use complete PPE including proper
ladders, etc.

A/B/C 19.2 Fall from heights 19.2(a) Observe 100% tie-off policy.
19.2(b) Full body harness, shock absorbing
lanyard and lifeline shall comply with SSH
safety requirements.

20 JU’AYMAH TERMINAL 20.0 Excavations, C 20.1 Hazardous residue or gaseous 20.1(a) Secure necessary work
TANK FARM-New API concrete breaking in compounds, which pose health permits.
and Facultative Pond periphery of pits hazards. 20.1(b) Orientation of concerned
Area workers to specific job, hazards, and
controls.
JTTF Plant Code: 440 20.1(c) Provide appropriate PPE.

Hazard Identification Plan Upgrade Wastewater Treatment Facilities Saudi Aramco B.I. No. 10-03565 Revision 03 March 2005 9
 SUWAIDI INDUSTRIAL SERVICES, CO. LTD.
HAZARD IDENTIFICATION PLAN
Upgrade Wastewater Treatment Facilities Ras Tanura and Ju’aymah Terminals

Class A Hazard: Those hazards that have a potential to cause death or permanent disability to people, permanent damage to equipment or structure.
Class B Hazard: Those hazards that have a potential to cause serious injury or major downtime in the use of plant, equipment or structure.
Class C Hazard: Those hazards that have a potential to cause minor injury or illness or minor damage to plant, equipment or structure.

SN AREA/LOCATION WORK ACTIVITY CLASS POTENTIAL HAZARD CONTROL MEASURES

C 20.2 Falling/rolling over on sloping 20.2(a) Provide rigid barrier and

ground into the pit edge protection system (guardrail
system).
20.2(b) Provide legitimate access.

21 -do- 21.0 Piping Works- A 21.1 Presence of hydrocarbon 21.1(a) Adherence to all conditions
dismantling and residues on existing lines. of the work permit; cleaning of
installation of piping suspected harmful residues.
lines and accessories
with crane lifting A 21.2 Associated hazards in 21.2(a) Assign a trained fire watch.
hotworks-welding and cutting such 21.2(b) Make ready at least a 20-lb
as accidental fire, explosion. fire extinguisher.

C 21.3 Lifting hazards i.e. Falling 21.3(a) Use approved rigging plan
objects while lifting, failure of lifting 21.3(b) Assign Aramco certified
equipment, etc. crane operator and rigger; barricade
lifting zone; provide signboards.

22 JU’AYMAH TERMINAL 22.0 Revamping of A 22.1 Presence of hydrocarbon 22.1(a) Cleaning/washing of

TANK FARM- existing pond compounds of hazardous suspected hazardous concentrations.
Evaporation Pond concentration to fuel ignition or 22.1(b) Control ignition sources by
explosion containment of hotworks.
JTTF Plant Code: 440
C 22.2 Falling/rolling over on sloping 22.2(a) Provide legitimate access.
ground into the pit

23 JU’AYMAH TERMINAL 23.0 Excavations B 23.1 Hazardous residue or gaseous 23.1(a) Conduct gas-test, as

Hazard Identification Plan Upgrade Wastewater Treatment Facilities Saudi Aramco B.I. No. 10-03565 Revision 03 March 2005 10
 SUWAIDI INDUSTRIAL SERVICES, CO. LTD.
HAZARD IDENTIFICATION PLAN
Upgrade Wastewater Treatment Facilities Ras Tanura and Ju’aymah Terminals

Class A Hazard: Those hazards that have a potential to cause death or permanent disability to people, permanent damage to equipment or structure.
Class B Hazard: Those hazards that have a potential to cause serious injury or major downtime in the use of plant, equipment or structure.
Class C Hazard: Those hazards that have a potential to cause minor injury or illness or minor damage to plant, equipment or structure.

SN AREA/LOCATION WORK ACTIVITY CLASS POTENTIAL HAZARD CONTROL MEASURES

TANK FARM-Lift compounds, which pose health applicable

Station Close to the hazards.
Helipad
C 23.2 Fall into excavation 23.2(a) Provide rigid guardrail
JTTF Plant Code: 440 system, and safe access.

C 23.3 Collapse of excavations 23.3(a) Install approved type

shoring or ground support system.

24 -do- 24.0 Installation of Lift C 24.1 Helicopter Operations by 24.1(a) Inform personnel of
Station LS-3 Aramco. Hazards to rotating associated hazards; secure the area
comprising concrete propeller, high noise, and to prevent loitering.
pouring, piping works, turbulence. 24.1(b) Provide noise protection to
pump installation. personnel.

25 JTTF-Electrical 25.0 Electrical-related C 25.1 Electrical hazards during tie-up 25.1(a) Observe electrical lock out
Locations/Tie-Up activities such as cable or termination; Fall from heights and tag out practices.
Points trenching, cabling, etc. 25.1(b) Closer supervision and
coordination.
JTTF Plant Code: 440 25.1(c) Use complete PPE including
proper ladders, etc.
25.1(d) Observe 100% tie-off policy.

Hazard Identification Plan Upgrade Wastewater Treatment Facilities Saudi Aramco B.I. No. 10-03565 Revision 03 March 2005 11