Evaluation of Legal and Other Requirements

Sl.
Act / Rule / Clause / Section

No
A Air (Prevention & Control of Pollution) Act 1981 (Amended 1987) & Rules 1982/1983
S. No. Act / Rule / Clause / Section
1
B Batteries (Management and Handling) Rules, 2010
1 Sec 10
2 Sec 11
C Contract Labour Act 1970

1 Sec 16, Rule 42-45
2 Sec 17, Rule 41
3 Sec 18, Rule 51-56

4 Sec 18, Rule 57
6 Sec 19, Rule 5-62
E Employee State Insurance Act 1948 & Rules
1 Sec 8
2 Sec 2 (15A)
. Sec 2 (15B)
4 Sec 2 (21)
5
Sec 51
6
7 Sec 49 Rule 51
8 Sec 50 & 46
9 Sec 46 E & 56-1,2,57 Rule 60,61
10 Sec 46-If Rule 59
F Energy Conservation Act 2010

4 Sec 2i
5 Sec 2k
6 Sec 2r
7 Other requirements
G Environment (Protection) Act 1986 (Amended 1991)

1
Air (Prevention & Control of Pollution) Act,1981 Section 16
H The Environment (Protection) Rules, 1986 - " Environmental Statement" 1992 / 1993, Amendment 201
1
2 Submission of Environmental Statement
Noise limit for diesel generator sets (upto 1000 KVA)

3
manufactured on or after the 1st Jan, 2005
4 DG Stack height
Noise limit for diesel generator sets (upto 1000 KVA)

5
manufactured before the 1st July, 2003.
J Gas Cylinder Rules 2004

1
2
K1 Hazardous Waste (Management, Handling & Transboundary Movement) Rules 2010

1 Schedule 1 Rule-3 (14) (a)
Authorisation from MPCB for storage, handling and

disposal of Hazoardous waste under the said rules
Authorisation from MPCB for storage, handling and
disposal of Hazoardous waste under the said rules
i
Labeling of Hazardous waste
Disposal of hazardous waste
Transport of hazardous waste
Consent
K 2 The Manufacture, Storage and Import of hazardous Chemicals Rules-1989 and Amendment 2
Occupier should go through the responsibility of
1
MSIHC rules
2 Threshold Quantities
An industrial activity in which a hazardous

chemical is used, which satisfies any of the
criteria laid down in part I of Schedule I and is
3
listed in Column 2 of Part II of this Schedule is or
may be involved. The occupier should obtain
MSDS(Material Safety Data Sheet)
Every container of a hazardous chemical which
satisfies any of the criteria laid down in part I of
Schedule I and is listed in Column 2 of Part II of
this Schedule shall be clearly labeled or marked
4
An occupier shall prepare and keep up-to-date an

5
on-site emergency plan.
Major Accident reporting (major accident" means

an occurrence including any particular major
emission, fire or explosion involving one or more
hazardous chemicals and resulting from
uncontrolled developments in the course of an
6
industrial activity or due to natural events
leading to serious effects both immediate or
delayed, inside or outside the installation likely to
cause substantial loss of life and property
including adverse effects on the environments)
L Indian Electricity Rules 1956 (Amendment 2003)

1 Sec 3
2 Sec 34
3 Sec 35
4 Sec 36
5 Sec 37
6 Sec 44A
7 Sec 46
O Maharashtra Factories (Control of Industrial Major Accident Hazards) Rules 2003

3 Rule-2-c
5 Rule-4
6 Rule-5
P The Noise Pollution (Regulation and control Rules) 2000, Amendment 2002, 2003
1
T Water (Prevention & Control of Pollution) Cess (Amendment) Act 2003, Rules 1978
1
Rule-4
U Water (Prevention & Control of Pollution) Act 1974 (Amended 1988) & Rules 1975
1
Water (Prevention & Control of Pollution) Act 1974

(Amended 1988) & Rules 1975
Water (Prevention & Control of Pollution) Act 1974
(Amended 1988) & Rules 1975
i
w Biomedical Waste Management and Handling Rules 1998, Amendment 2003
1 Segregation & Disposal of Bio Medical Waste
2 Container Labeling
3 Storage of Bio Medical Waste
4 Maintenance of records
w Maharashtra fire prevention and life safety act and rules 2006 & ANNUAL INSPECTION FROM
1 NOC from Fire & Safety Department.
2 Rule 4 (1)
3 Rule 4 (2)
Z E-Waste Management Rules 2011

1 Maintain records of E-waste generation
Z Ozone Depleting substances rules 2004

Rule (1 ) of 6
A1 The Plastics (Manufacture, Usage and Waste Management) Rules,2009, , Maharashtra Plastic
S Static & Mobile Pressure Vessels (Unfired) Rules 1981

1 Sec 6
2 Sec 8
3 Sec 10
4 Sec 13
5 Sec 15
6 Sec 16
7 Sec 17
8 Sec 18
9 Sec 21
10 Sec 22
11 Sec 23
12 Sec 24
Q Petroleum Act 1934 & The Petroleum Rules 1976 Amendment 2002
1 The Petroleum Rules 1976
2 Sec 7
3 Sec 4
4 Sec 6
5 Sec 8
6 Sec 9
7 Sec 10
8 Sec 11
9 Sec 12
10 Sec 78
11 Sec 79
12 Sec 80
13 Sec 107
14 Sec 111
M Motor Vehicle (Central) Rules 1989

2 Sec 129A
4 Sec 131
5 Sec 132
6 Sec 133
7 Sec 134
8 Sec 136
N Motor Vehicle Act 1988

1 Sec 4
2 Sec 10
3 Sec 14
4 Sec 39
5 Sec 66
6 Sec 112
7 Sec 113
8 Sec 145
9 Motor Vehicles (Amendment) Act 1994 (54 of 94),
2000 (27 of 2000), 2001 (39 of 2001)
O Public Liability Insurance Act 1991, Amended Act 1992, Rule 1993
Section - 3
Section - 4
Section - 4
Other require
B
Compliance Rating : 1 - Fulfilled - Full compliance. NA- Not applicable. 3- Still open - Non compliance can b
Signature
Name
Designation
Date
Applicable Requirement
Act 1981 (Amended 1987) & Rules 1982/1983
Rules 1983 Rule-9 Form-I
MPCB Consent Conditions

les, 2010
Disposal of batteries
Health Safety & Welfare
es
Energy Audit
Energy consumption standards
Regulations
Promotion of energy efficiency & its conservation
Cost option to augment the gap between demand & supply
ded 1991)
Section 16
6 - " Environmental Statement" 1992 / 1993, Amendment 2013

Annual Statement
Every person carrying on an industry, operation or process requiring consent

under Section 25 of the Water (Prevention and Control of Pollution) Act,
1974 (6 of 1974) or under section 21 of the Air (Prevention and Control of
Pollution) Act, 1981 (14 of 1981) or both or authorization under the
Hazardous Wastes (Management and Handling) Rules, 1989 issued under
the Environment (Protection) Act, 1986 (29 of 1986) shall submit an
environmental audit report for the financial year ending the 31st March in
Form V to the MPCB on or before the thirtieth day of September.
The maximum permissible sound pressure level for new diesel generator
(DG) sets shall be 75 dB(A) at 1 meter from the enclosure surface. 2. The
diesel generator sets should be provided with integral acoustic enclosure at
the manufacturing stage itself.
Provision of stack with height as per the consent & DG set capacity
250 KVA
100 KVA
1. Noise from DG set shall be controlled by providing an acoustic enclosure

or by treating the room acoustically. The acoustic enclosure or acoustic
treatment of the room shall be designed for minimum 25 dB (A) insertion
loss or for meeting the ambient noise standards, whichever is on the higher
side. 3)The measurement for Insertion Loss may be done at different points
at 0.5 m from the acoustic enclosure/room, and then averaged.
Gas cylinder standard operating procedure
Gas cylinder storage & identifications
Proper handling of gas cylinders
g & Transboundary Movement) Rules 2010

5.1, 5.2, 12.1, 12.2, 12.5, 12.9, 21.1, 21.2, 33.1, 33.2
Any increase in quantity /change in category /handling operations shall be

brought to the notice of the Board and fresh authorisation is to be obtained.
The unit shall not store the hazardous waste on open ground. It shall be
stored in closed containers in an isolated area earmarked for the purpose
within the premises (it shall not be accessible to rain water)
The unit shall mark each container holding the hazardous wastes with
marking "HAZARDOUS WASTES" both in English and Hindi. The containers
shall be labelled as per the rules prescribed in motor Vehicles Rules, 1989.
The storage area should be fenced properly and a sign of danger should be
placed at the storage site.
Complete record of collection, reception, treatment. storage and disposal of

the hazardous waste shall be maintained In Forrn-3. The records shall be
produced to the Inspecting Officer of the Board as and when required.
Annual returns for the facility shall be sent to the Board in Form-4.
Any occurrence of accident has to be communicated to the Board in Form-

14.
Containers holding hazardous waste should be marked as per Form 12.
During the disposal of hazardous waste form-13(manifest) in six copies as

described in the Hazardous waste ( Management , Handling and
Transboundary movement) Rules 2008 shall be followed
All consignments of hazardous wastes shall be transported with transport
emergency card as specified in Forrn-11.
The Applicant shall file the renewal application before the expiry of the
consent

7. Industry shall comply with following additional conditions:
of hazardous Chemicals Rules-1989 and Amendment 2000
An industrial activity in which a hazardous chemical, which satisfies
any of the criteria laid down in Part I of Schedule 1 in column 2 of Part
II of the same schedule.
Threshold limits of chemicals listed in the Schedule 2 must not be
exceeded. Isolated storage to be provided for a hazardous chemical
listed in schedule 2 in a quantity equal to or more than the threshold
quantity specified in Column 3
MSDS to be obtained from the Manufacturer / Supplier for all the

chemicals listed in part I of Schedule I and is listed in Column 2 of
Part II of this Schedule.
a) the contents of the container (b) the name and address of
manufacturer or importer Of the hazardous chemical (c) the physical,
chemical and toxicological data as per the criteria given at Part I of
Schedule 1. Where it is impracticable to label a chemical in view of the
size of the container or the nature of the package, provision should be
made for other effective means like tagging or accompanying
documents.
Keep up-to-date an on-site emergency plan detailing how major

accidents will be dealt with on the site on which the industrial activity
is carried on and that plan shall include the name of The person who
is responsible for safety on the site and the names of those who are
authorized to take action in accordance with the plan in case of an
emergency
If major accident occurs on a site, the occupier shall forthwith notify

the concerned authority as identified in Schedule 5 of that accident,
and furnish thereafter to the concerned authority a report relating to
the accidents in installments, if necessary, in Schedule 6.
ment 2003)
Authorization
Accessibility to tare conductors
Danger notice
Handling of electric supply lines & apparatus
Supply to cranes
Intimation of accident
Periodic inspection
ustrial Major Accident Hazards) Rules 2003

Major accident means an accident involving loss of life inside or outside the
factory, or ten or more injuries inside &/or one or more injuries outside or
release of toxic chemicals or explosion or fire or spillage of hazardous
chemical resulting in injuries to human beings
Identify the major accident hazards to i) take adequate steps to

prevent such major accidents & to limit their consequences to persons on-
site & those in the neighbor hood & the environment ii) provide
the persons working on the site with required skills & knowledge
Where a major accident occurs, the occupier shall notify to the Inspector &
Chief Inspector within 4 hrs & furnish a report relating to the accident in
schedule III
ontrol Rules) 2000, Amendment 2002, 2003
Noise control
on) Cess (Amendment) Act 2003, Rules 1978

Cess Returns
on) Act 1974 (Amended 1988) & Rules 1975

Water Consent
Water Consent

andling Rules 1998, Amendment 2003
Bio-medical waste shall be segregated into containers/bags at the
point of generation in accordance with Schedule II prior to its storage,
transportation, treatment and disposal and disposed to authorized
Vendor
The containers shall be labeled according to Schedule III.
No untreated bio-medical waste shall be kept stored beyond a period
of 48 hours
Every authorized person shall maintain records related to the
generation, collection, reception, storage, disposal and/or any form of
handling of bio-medical waste in accordance with these rules and any
guidelines issued.
afety act and rules 2006 & ANNUAL INSPECTION FROM THE FIRE & SAFETY DEPARTMENT Amended Rules
No Objection certificate from Fire & Safety Department.
Maharashtra fire prevention and life safety act and rules 2006
Maharashtra fire prevention and life safety act and rules 2006
Form 2 to be maintained for E-waste generation & E-waste to be
disposed through authorized agency only.
04
USAGE OF ODS -PHASE OUT PLAN
Waste Management) Rules,2009, , Maharashtra Plastic Carry Bags (Manufacture & usage) Rules 2006
Food packing
Thickness of carry bags
ired) Rules 1981

Repair of pressure vessel
Prohibition of employment of children & intoxicated person
Special precautions against accident
Design pressure
Filling capacity & filling pressure
Marking on the pressure vessel
Painting of vessel
Fittings (Pressure relief valve)

Storage
Location of vessel
Foundation of pressure vessel
Fencing
Rules 1976 Amendment 2002

License
Approval of container
Container for petroleum class B

Repair of receptacles
Prevention of escape of petroleum
Prohibition of employment of children & intoxicated person
Prohibition of smoking, fires, light
Special precautions against accident
Precautions against static charges
Precaution against hazard of running engine
Precaution against movement of vehicle during unloading
Fixed electric wiring

Portable electric apparatus
Spark arrestor
Responsibility of consignor for safe transportation of dangerous or

hazardous goods
Responsibility of transporter or owner of goods carriage
Responsibility of the driver
Emergency information panel
Driver to report to the police station about accident
Age limit
Form & contents of license to driving
Currency of license
Registration of vehicle
Necessity of permits
Limits of speed
Limits of weight & limitations on use
Vehicle insurance
Standards for anti pollution control devices
d Act 1992, Rule 1993
The owner of the plant is liable to give relief amount due to accident
inside the factory which results in injury or death for victims other than
workman
Every owner should take insurance polices before he handles any

hazardous chemicals
a) Duty of owner to take insurance policies/ renewal thereof from time
to time.
b) Owner to pay to insurer an amount equal to the premium for credit
to the relief fund established under the Act.
Notification on 24th March 92 - Applicability of Public liability
insurance act as per Table
Other requirement
Customer Specific Requirement
Packing Requiment for TATA motors
Corporate Specific Reqirment

ce. NA- Not applicable. 3- Still open - Non compliance can be closed with corrective action. can be closed with MP
Prepared by
Eval
Compliance to be done
Consent for emission/continuation of emission under section 21 of the

Air Act-1981
The applicant shall install a comprehensive control system consisting of

control equipment as is warranted with reference to generation of
emission and operate and maintain the same continuously so as to
achieve level of pollutants to the following standards.
a) Control Equipment:-
1) Fume extraction system followed by scrubber of sufficient capacity
shall be provided to plating section.
2) There shall not be any secondary (fugitive) emissions.
Standards for Emissions of Air Pollutants:SPM/TPM Not to exceed 150

Mg/Nm3 , Acid Mist Not to exceed 35 Mg/l
The applicant shall erect the chimney(s) Height in Mtrs.10

iii) The applicant shall provide ports in the chimneys and facilities such as
ladder; platform etc., for monitoring the air emissions and the same shall
be open for inspection to and for use of the Boards staff. The chimneys
vents attached to various sources of emission shall be designated by
numbers such as S-1, S-2 ETC. and these shall be painted displayed to
facilitate identification.
iv) The industry shall take adequate measures for control of noise levels
from its own sources within the premises so as to maintain ambient air
quality standard in respect of noise to less than 75 dB(A) during day time
and 70dB(A) during night time. Day time is reckoned in between 6 a.m.
and 10 p.m. and night time is reckoned between 10 p.m. and 6 a.m.
vi) Other Conditions:-

1) The industry should not cause any nuisance in surrounding area.
2) The industry should monitor stack emissions and ambient air quality
regularly.
Disposal of batteries in Form 12 & 13
Canteen- To provide dining hall furniture & utensils
Rest room- If labour is required to halt at night & worth is to continue for 3
months & more
Latrines & Urinals
Washing facilities
First Aid facilities
Employment injury
Permanent partial disablement
Permanent total disablement-injuries causing 100% loss of earning capacity
Temporary disablement
A) Temporary disablement
B) Permanent disablement (Total/Partial)
Sickness benefits
Maternity benefits
Medical benefits
Funeral benefits
Verification, monitoring & analysis of use of energy
The norms for process & energy consumption standards specified under clause
(a) 0f Sec 14
To follow the regulations made by the Bureau under the ECA
To contribute in energy efficiency drive
To participate in the project for sharing best practices declaring volunteering

targets & bench marking
National Ambient Air Quality monitoring and Work zone monitoring
Annual returns related to environment in form 4
Form V of Environment Protection Rules 1986
Verification of height
Noise monitoring record
Safe handling of cylinder
Emergency & evacuation procedures
Use of appropriate steps during leak or fire
Labeling, Identification of gas cylinder
Knowledge of detecting the presence of leaks from any gas cylinder

Identification of contents by labeling or stencils. Vale
protection cap, hydrostatic test date (if applicable) Storage area
Physical & chemical properties, Material safety data sheet
Separate storage of empty & full gas cylinders Status of
containers by labels as full, in use, empty
Protection caps on those cylinders not in use
Separation of flammable gases from oxidizing gases by non combustible barrier

(5 feet high) or safe distance (min 20 feets)
Ventilated hood to cylinders of all gases having health hazard (3 or 4)
Retention period marking on cylinder (max. 6 months)
Discarding gas cylinders stored more than 36 months
storage of cylinders with as sign stating the chemical name & the hazard
associated.
No storage near elevators, ventilating systems or other openings through parts
of buildings or no storage where there is risk of fall on them or where they
make be struck by vehicle
Checking of valve assembly & careful connection to regulator
Open cylinder valve slowly & shut down the system, close the cylinder valve &
the system through the hose that is not being used.
Never interchange regulator & hose lines among different type of gases
Always turn off cylinders from the main stem valve (not the regulator)
Suitable equipments must be available for moving the cylinders & other
portable containers
Clamp chain to secure the container in place or they must be specifically
designed
Never drop cylinders, never permit cylinders to strike each other & never strike
cylinder
Maintain the inventory as per the generation of hazardous waste & their
disposal
To be maintined
Before Jan end of Every year
After Any Accident
Marking on the Container
The Industries shall handle hazardous wastes as specified below.
Sr no. Type of Waste Quantity UOM Disposal

1 34.3 ETP Sludge 25 Kg/M CHWTSDF
1The authorization is hereby granted to operate a facility for collection storage,

transport & disposal of hazardous waste.
a) Whenever due to any accident of other unforeseen act or even, such, emission
occur or is apprehended to occur in excess of standards laid down, such
information shall be forthwith Reported to Board, concerned Police Station
office of Directories of Health Services, Department of Explosives ,Inspectorate
of Factories and Local Body. In case of failure of pollution control equipments,
the production process connected to it shall be stopped.
b) The unit has to display and maintain the data online outside the factory main
gate in Marathi English both on a 6 x 4 display board in the manner and the
report of the compliance along with photograph shall be submitted to this office
& concerned Regional Office/sub Regional Offices.
C) It shall be ensured that the Hazardous waste is handled, managed & disposed
of strictly in accordance with the Hazardous Waste (Management & Handling)
Rules, 1989 as amended on 2003 and shown & submitted to the Board as &
when asked for.
i) The applicant shall maintain good housekeeping and take adequate measures
for control of pollution from all sources so as not to cause nuisance to
surrounding area/inhabitants.
ii) The applicant shall bring minimum 33% of the available open land under
green coverage/tree plantation.
iii) Solid waste:- The non hazardous solid waste arising in the factory premises ,
sweepings , etc, be disposed of scientifically so as not to cause any
nuisance/pollution .The applicant shall take necessary permission from civic
authorities for disposal to dumping grount.
iv) The applicant shall provide for an alternate electric power source sufficient
to operate all pollution control facilities installed by the applicant to maintain
compliance with the terms and conditions of the consent. In the absence, the
applicant shall stop, reduce or otherwise, control production to abide by terms &
conditions of this consent regarding pollution levels.
v) The applicant shall not change or alter quantity, quality the rate of discharge,
temperature or the mode of the effluent / emissions or hazardous wastes or
control equipments provided for without previous written permission of the
Board.
vi) The applicant shall provide facility for collection of environmental samples
and samples of trade and sewage effluents, air emissions and hazardous wastes
to the Board staff at the terminal or designated points and shall pay to the Board
for the services rendered in this behalf.
vii) The applicant shall make an application for renewal of the consent at least
60 days before the date of the expiry of the consent.
viii) The firm shall submit to this office, the 30 th day of September every year,
the Environmental Statement Report for the financial year ending 31 st March in
the prescribed Form-Vas per the provisions of rule 14 of the Environment
(Protection )(Second Amendment)Rules ,1992.
ix) As inspection book shall be opened and made available to the Boards
officers during their visit to the applicant.
x) The applicant shall install a separate electric meter showing the consumption
of energy for operation of domestic and industrial effluent treatment plants and
air pollution control system. A register showing consumption of chemicals used
for treatment shall be maintained.
xi) Separate drainage system shall be provided for collection of trade and
sewage effluents Terminal manholes shall be provided at the end of collection
system with arrangement for measuring the flow. No effluent shall be admitted
in the pipes / sewers down-stream of the terminal manholes. No effluent shall
find its way other than in designed and provided collection system.
xii) Neither storm water nor discharge from other premises shall be allowed to
mix with the effluents from the factory.
Schedule 1 of MSIHC rules, 2000
Schedule 2 and Schedule 3 of MSIHC rules, 2000
Schedule 9 of MSIHC rules, 2000

Element Number 11 - Emergency Preparedness and Fire Response
Procedure
Schedule 5 - Duties of authority. Schedule 6 - Information to be

furnished regarding notification of a Major accident
In factory with more than 250 KW of connected electrical load there shall
be a person authorized by the management to ensure compliance with
the safety norms as per these rules
Where bare conductors are used in a building it is to be ensured that

they are inaccessible
Where medium, high or extra high voltage installation is there, danger

signs shall be posted
Every person who is working on an electric supply line or apparatus or

both shall be provided with tools & devices such as gloves, rubber shoes,
safety belts, helmets etc.
It shall be ensured that electrical energy is controlled by suitable switch

enabling all voltage to be cut off in one operation
Any accident, which has done or may cause damage to the life of any
person/ animal, intimation shall be given to authorized person not below
the rank of Jr. Engineer within 24 hrs.
Inspection of installation shall be carried out regularly not exceeding 5
yrs.
Earthling pit inspection
Information to be furnished regarding notification of a major accident

under Schedule III (see Rule-5(1))
Identify the major accident hazards. Prepare action plan to prevent

accident Provide equipment & training
Notify factory Inspector & Chief Inspector in case of major accident
Noise Level at the Boundary or periphery should be 75 dB(A) during Day
time & 70 dB(A) during night time.
Cess payment as per consumption of water
Quantiy of trade effluents
Quality of trade effluents
Quantity of sewage effluents

Quality of sewage effluents
The Daily Quantity of Trade effluent from the factory shall not
exceeds 0.7 M3.
2. The daily Quantity of sewage effluent from the factory shall not exceed
7.0 M3.
Trade Effluent:-
Treatment The applicant shall provide comprehensive treatment system

consisting of primary / secondary and/ or tertiary treatment as is warranted with
reference to influent quality and operate and maintain the same continuously so
as to achieve the quality of the treated effluent to the following standards.
Parameter
pH
BOD 3 days 27 deg. C
COD
Oil & Grease
Suspended Solids
Chlorides
sulphate
4. Trade Effluent Disposal: - The treated effluent shall be recycled to the
maximum extent and treated effluent shall be disposed to the sewerage system
provide by the local body.
5. Sewage Effluent treatment: - The applicant shall provide comprehensive

treatment system as is warranted with reference to influent quality and operate
and maintain the same continuously so as to achieve the quality of treated
effluent to the following standards.
(1) Suspended Solids Not to exceed 100 mg/l.
(2) BOD 3 days 270 C. Not to exceed 100 mg/l.
6. Sewage Effluent Disposal: - The treated domestic effluent shall be soaked in

a soak pit, which shall be got cleaned periodically. Overflow, if any shall be
used on land for gardening / plantation only.
& SAFETY DEPARTMENT Amended Rules 2009

Fire No Objection Certificate
Erection and testing of FHS system
Final Fire NOC
Storage with Identification
USAGE OF ODS -PHASE OUT PLAN
(Manufacture & usage) Rules 2006

No food to be in direct contact with colored / recycled plastics.
The minimum thickness of carry bags made of virgin plastics or

recycled plastics shall not be less than 50 microns.
No person shall carry out any repair, additions or alterations to any vessel
unless the proposed repair has been approved by Chief Controller of
Explosives
No children under the age of 18 yrs & person who is in the state of
intoxication shall be employed on unloading of compressed gas
To observe all precautions for the prevention of accident by fire or
explosion
The design pressure of pressure vessel shall not be less than the vapour
pressure of gas in the vessel at 55ºc, if the vessel is meant for storage of
liquefiable gas
The maximum quantity of liquefiable gas filled into any vessel shall be
such that the vessel shall not be liquid full due to expansion of the
contents with rise of the temperature to 55ºc
Every pressure vessel shall have metal plate permanently fixed to it
showing particulars like design pressure, date of hydrostatic test, water
capacity in ltrs etc.
Vessel shall be adequately painted externally to prevent corrosion & shall

have a reflecting surface
Every vessel shall be provided with 2 or more pressure relieving valves
The relief valve shall be spring loaded & shall be set to start to discharge
at a pressure not in excess of 110% of design pressure of the vessel
Each safety relief valve shall be plainly & permanently marked with the
pressure in Kg/cm2 at which it is set to discharge with the actual rate of
discharge of the device in M3 /min of the gas at 15ºc & Atm. Pressure
Safety relief valve shall be tested by the competent person for correct
operation not less than once a year & record of such test shall be
maintained
All vessels meant for the storage of compressed gas shall be installed
entirely above the ground
No vessel shall be located within the bounded area of petroleum or

flammable liquid storages.
Minimum safety distance between 2 pressure vessels & between

pressure vessel & nearest building should be as per Table 1,2,3,4 & 5 as
per water capacity of pressure vessel & type of material
The material, principal methods & details of design & construction of

foundations & supports of vessels shall comply the approved
specifications
Vessel shall be enclosed by an industrial type fence at least 2 mts. High
If the quantity of petroleum class B exceeds 2500 ltrs, license is required
for storage of this petroleum
Renewal of license
Container exceeding 5 ltrs of petroleum class B shall be of a type

approved by chief Controller of explosives
Container for petroleum class B shall be constructed of steel or iron &

shall be of type approved by Chief Controller.
An air space of not less than 5% of its capacity shall be kept in each
container for petroleum class B
No person shall cause to be repaired or repair by the use of hot work any
tank which had petroleum unless it has been thoroughly cleaned & free
from petroleum & its vapours or otherwise prepared for safely carrying
out such hot repair & certified it.
Certificate required shall be preserved for 3 months & to be produced to

an Inspector
All due precautions shall be taken to prevent escape of petroleum into

any drain, sewer.
No children under the age of 18 yrs & person who is in the state of
intoxication shall be employed on unloading of petroleum
No person shall smoke, no matches, fires, lights or substances capable of

causing ignition of petroleum shall be allowed to place where petroleum
is stored
To observe all precautions for the prevention of accident by fire or

explosion
All petroleum pipelines entering any tank area shall be electrically

continuous & be efficiently earthed
No petroleum shall be unloaded until engine of tanker has been stopped

& isolated
Petroleum shall not be unloaded from the tanker until its wheels have
been secured
All electrical wiring in hazardous area shall be effectively sealed at all

joints, mechanically protected & adequately supported through out its
length & shall conists of armoured cable with correctly designed
terminations
No mains operated portable lamp shall be operated at a voltage
exceeding 24 volts above the earth.
Every goods carriage carrying goods of hazardous or dangerous nature
shall be fitted with spark arrestor
To ensure that the goods carriage has a valid registration to carry the said
goods
The vehicle is equipped with necessary first aid, safety equipment.
That the transporter or the owner of the goods carriage has full &
adequate information about the dangerous or hazardous goods being
transported
The driver of the goods carriage is trained in handling the dangerous
posed during transport of such goods
To ensure that goods carriage has valid registration to carry the said
goods & carriage is safe for transportation, the vehicle is equipped with
necessary first aid, safety equipment, tool box etc.
To ensure that the driver of the vehicle has been given the information
about the hazardous or dangerous goods
To ensure that the driver of the vehicle has valid driving license
To ensure that the information given to him in writing shall be with him
in the cabin till the hazardous or dangerous goods are being transported
To ensure that transportation of hazardous or dangerous goods are being

done as per the directions given to him & in safe manner.
Every goods carriage used for transportation of any dangerous or
hazardous goods shall be legibly & conspicuously marked with
emergency information panel
The driver of the goods carriage carrying dangerous or hazardous goods
shall inform the nearest police station in case of any accident occurred
during the transportation of goods
Age limit in connection with driving of motor vehicles (not under 18 yrs)
for vehicle exceeding 50 cc
Type of vehicle, carriage to be included in driving license issued to driver
Driving license issued or renewed period to be confirmed

Necessity of registration
Confirm the vehicle permit
As per speed limit specified in factory premises

Unladen weight as per RC
Appropriate insurance against 3rd party risk & vehicle insurance
Pollution certificate as per RTO norms
Insurance policy to be adopted
Plastic Crates usage for packing
All plocy Complince

h corrective action. can be closed with MP
Prepared by
Perfect Pins
Environmental Management System
Evaluation of Compliance of Applicable Legal & Other Requireme
Monitoring Frequency
No. of Stakes & Vents with height & Diameter (m). Quality &
Quantity of Stack emission for SPM. SO2 & additional parameters Quaterly , Six monthly ,
Yearly
specified by PCB in consent
Provision of Adequate Fume extraction system Contineous
Six monthly
10 Mt chimny Hight provision One time

Port for Chimny to monitor Stack emmision & Numbering or
One time
Identification of Stack
Ambient Noise monitoring day time & night time Six monthly
Stack monitoring & Ambient Air quality monitoring Six monthly
Disposal through authorized agency following norms in Form 11,
12 & 13,It shall be the responsibility of the consumer to ensure
that used batteries are not disposed of in any manner other than Half yearly (by 30th June
depositing with the dealer, manufacturer, importer, assembler, & 31st Dec.
registered recycler, reconditioner or at the designated collection
centres.
Canteen facility Daily
Rest room facility Need based
As per provisions Daily

Adequate facility to be made Daily
First Aid boxes as per rule Weekly
Injury/occupational disease arising out of & in the course of
employment. Schedule 3 Sec 52 A Part A & B, List of occupational On Occurrence
diseases
Schedule-II injuries specified in schedule-II part 2 On Occurrence
Injuries as per schedule-II in part 1 & schedule-II part 2 On Occurrence
As per rule On Occurrence


Returns by employer Half yearly
Monitoring technical report containing recommendations for improving
energy efficiency with cost benefit analysis & an action plan to reduce Once in Three Years
energy consumption
To participate in Industry Specific Task Forces. To identify energy saving

potential & conduct energy audit & further implementation of action Continued progress
plan
To participate in Industry Specific Task Forces. To identify energy saving

potential & conduct energy audit & further implementation of action Continued progress
plan
At three locations around the Factory
SO2
NO2
SPM
RSPM
Ammonia
Pb Quarterly
O3
As
Ni
C6H6 Benzene
BaP
CO
As per consent Yearly
Environmental Statement need to submit on or before 30th of

Yearly
September to MPCB.every year
Noise monitoring
Provision of stack with height as per the consent & DG set capacity 100
KVA One time
The Monitoring is carried out and reports are maintained and are
Quarterly
within the Limit. There is 25 db of insertion loss
Safety audit Yearly
Safety audit Yearly
Safety audit Quarterly
Form-3, 4, Form-11, 12, 13 Within 90 days
Form 3
Form 4
Form 14
Form 12
Form 13
Form 11
Sludge Disposal
Authorization for Hazardous Waste disposal
As & when required

Hazaardous Waste Disposal display board One time
Conteneous
Houskepping Contineous
33 % garden Contineous
Houskepping Contineous
Seperate Electrical Meter One time
One time
As & when required

Application before 60 days As & when required
FOrm V submission Yearly
Inspection book As & when required
Seperate Electrical Meter One time
Seperate Drainage system One time
Conteneous
One time
contineous
MSDS display contineous

Labeling marking contineous
ERP
Authorized person, Safety provision, records of installation &

testing continuous
Ensuring that these conductors are inaccessible. Accessible

position switches for rendering them dead whenever necessary, continuous
safety as advised by inspector
Display of appropriate notices, symbolic chart at suitable
locations continuous
Safety measures as appropriate voltage lines tools & devices such

as gloves, rubber shoes, belt ladder, earthening devices, helmet, Continuous
line tester, hand lines & protecting devices
Control switch & earthing Continuous

Report fetal accident within 24 hrs & return report inform setout Continuous
in annex. 13 to be send to the inspector
Inspection & testing at intervals not exceeding 5 yrs. Continuous

Inspection & testing at yearly Yearly
Applicable for Rule-5 as we store & handle hazardous chemicals

listed in schedule I Part II. Applicability is also for flammable As & when required
substances as per Schedule I Part I
1) Quarterly 2)
1) Safety Audits 2) Action plan for Training as per training
safety audit compliance 3) Training records plan
Review all cases of accidents Within 4 hrs as & when

accident occurs
Day time & night time measurement Quarterly
Water consumption
Domestic
Industrial processing Yearly
Industrial cooling
Agriculture gardening
pH
Suspended solids
BOD
COD
Oil & grease
Total Dissolved Solids
Monthly
Sulphates
Monthly
Chlorides
Chromium+6
Ammonium Nitrogen
Nickel
Total Chrome
Total metals
Mixed liquid suspended solid analysis of STP
Waste water Disposal Quantity monitoring Daily
Waste water Disposal Quantity monitoring Daily
Provision of ETP/STP One time
Limits
5.5 to 9.0
30 mg / l
250 mg / l
10 mg / l Six Monthly
100 mg / l
600 mg / l
1000 mg / l
ETP provision Daily
STP Provision Daily
Waste Water testing Six Monthly
Waste Water testing Six Monthly
Soak pit provision One time
Conteneous
Conteneous
Conteneous
Conteneous
FHS system Yearly
Weekly Preventive maintenance 6 months
Preventive Maintenance 6 months
Contineous within 90 days
Work permit for any work on pressure vessels continuous
Security gate continuous
Work permit for any work on pressure vessels continuous
Testing of pressure vessel continuous
Filling quantity & pressure continuous
Critical equipment list continuous
continuous
continuous
continuous
continuous
continuous
Continuous
Continuous
Continuous
Continuous
Continuous
Monitoring license for storage of petroleum class B (Qty >2500Lt) As & when required
Application of license, approved layout of map of storage, As mentioned in

classification of petroleum, details of consumption license
The vendors vehicles to be check confirming to provision of the As & when required
act. Documents of container to be verified & maintain MSDS.
Emergency contact
Monitor the provision of act through vendor vehicle, list of As & when required
approved vendors only to be use.
Cordoning of storage tank restricted entry, work permit Continuous
whenever is required, display safety instructions, MSDS, capacity
& present quantity under use.
Maintain license & certificate issued by competent authority Continuous
Competent trained persons are to be deployed for supervision & Continuous

operation of loading, unloading & in a situation of escape of
petroleum
No child less than 18 yrs is engaged in the factory Continuous
Prohibited source of ignition while storage, handling, loading & Continuous

unloading, transportation. No smoking, no matches, fires, lights or
substances capable of causing ignition of petroleum shall be
allowed
Comply with the provision of the rules & conditions of license. Continuous
Acts of person causing accident to be prohibited. Preventive
measure for accident by fire or explosion, prohibited area for
common person
Electrical earthing & continuity of pipeline Dip rod use as per Continuous
provision Loading & unloading rate as per routes, no
splash loading
Stop the engine, isolate the battery from electrical circuit while Continuous
loading & unloading of the vehicle of petroleum.
Efficient break or scotching of wheels of vehicle during loading & continuous
unloading
Safe circuit in connection, safe apparatus prevent current arising

from contact or electrostatic or electromagnetic induction from
any other circuit, safe & protected conductor
Approval of apparatus by Chief Controller & then use continuous
Check list at security gate Continuous
Check list at security gate Continuous
Continuous
Continuous
Continuous
Continuous
Continuous
Type of vehicle, carriage to be included & confirm on driving Continuous

license issued to driver
Continuous
Confirm vehicle registration by RC Continuous
Confirming the type of vehicle, goods, loading capacity & other Continuous
requirements as appropriate
Speed monitoring of vehicle Continuous

Tare weight, gross weight, net weight Continuous
Appropriate policy from competent Continuous
Continuous
PUC
Insurance premium
daily daily
Daily Daily
Pins
gement System
ble Legal & Other Requirements
Record Form No.
Record Form No.
Lab Report, Consent Copy
Lab report
Lab Report
Record Form No.

Form 11, 12 & 13
PO
Record Form No.
Register at security
List as per locations

List as per locations
List at First Aid boxes
Record Form No.
Form 12 Accident Report from Employer
Form 9
Form 14
Form 9
Form 9
Form 9
Form 17,18,19 & 20

Form 5
Form 13
Record Form No.
Guidelines as per Govt. publications
Guidelines as per Govt. publications
Energy Consumption data
Energy audit event. Recognition, Celebration, Suggestion &

Kaizens
Energy audit event. Recognition, Celebration, Suggestion &

Kaizens
Record Form No.
Lab Report
Record Form No.
Form 4
Form V
Lab Report
Lab Report
Record Form No.

Safety audit check list
Reguler Inspection report
Record Form No.

Form-3, 4, Form-11, 12, 13
Valid MPCB consent

Valid MPCB consent
Form :3
Form : 4
Form :14
Form :12
Form :13
Form :11
Form:1
Record Form No.
MSDS
Labeling
ERP
Record Form No.
List of authorized persons
Safety audit report

Form No.24
Inspection report
Inspection report
Record Form No.
Form No.24
1) Safety audit reports 2) Training records
Record Form No.

Lab Report & Internal reports
Record Form No.
Form No. 1
Record Form No.
Lab Reprorts
Lab Reprorts
Water consumption Monitoring Register
Water consumption Monitoring Register

Record Form No.
Records maintained
Display of signages on disposal bins

Disposal Records to be maintained
Disposal Records to be maintained
Record Form No.

Provisional Fire NOC
Certificate from licensed agency, Form A
Half yearly inspection report for fire prevention Form B
Record Form No.

Form 2
Record Form No.
Record Form No.
Plastic thickness record
Record Form No.

Record Form No.
Form No. XV
Record Form No.
Vihicle checking sheet
Record Form No.


Display Board

Record Form No.
Record Form No.
Complince obligation report
Fully Complied (Rating=1)

Not fulfilled { Rating =3}
Total Requirements
Compliance Level
Approved by
Responsible person
Responsibility
HR & Admin
HR & Admin
HR & Admin
HR & Admin
HR & Admin
HR & Admin
HR & Admin
Responsibility
Maintenace
Purchase
HR & Admin
NA
NA
NA
Responsibility
HR & Admin
Responsibility
HR & Admin
Maintenance
Maintenance
Maintenance
Responsibility
Maintenace
Maintenance
Maintenance
Responsibility
HR & Admin
HR & Admin
HR & Admin
HR & Admin
HR & Admin
Store
HR & Admin
HR & Admin
HR & Admin
Maintenace
HR & Admin
HR & Admin
HR & Admin
HR & Admin
HR & Admin
HR & Admin
HR & Admin
HR & Admin
Responsibility
HR & Admin
Production
Production
Production
Maintenance
HR & Admin
Responsibility
Maintenance/HR
Responsibility
HR & Admin
Responsibility
Maintenance
Responsibility
HR & Admin
Responsibility
Maintenance
Maintenance
EMS
EMS
EMS
Maintenance
Maintenance
HR & Admin
HR & Admin
Maintenace
Responsibility
HR & Admin
Responsibility
HR & Admin
Responsibility
HR & Admin
Maintenance
Responsibility
NA
Purchase
Responsibility
Maintenance
Maintenance
Responsibility
Maintenance
Responsibility
Maintenance
HR & Admin
NA
Responsibility
HR & Purchase
HR & Purchase
Responsibility
HR & Purchase/ Maintenance
123
2
125
98.4
Approved by
Compliance Rating 1/3 Target Date
Review Date 22 -05-2016
Compliance Rating
MPCB consen copy will recived up to July

3 end
1
1
NA
NA
1
1
1
NA
NA
NA
1
1
1
1
1
1
1
1
1
3 MPCB consen copy will recived up to July end
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
NA
NA
1
1
NA
NA
NA
NA
NA
NA
NA
NA
NA
1
1
NA
1
1
NA
1
Doc. No. : Ev-CRT-0002
Est. No. /Date : 01/02.02.2016
Rev. No./Date : 01/02.02.2016
Page No. : 1 of 1
Remarks
Application of Renewal of MPCB

consnet copy is Available Date
26.2.2016,
Provision of Adequate Fume extraction

system
Last testing conducted on 21.01.2016
10 Mt chimny Hight provided

Port for Chimny to monitor Stack
emmision & Numbering or Identification
of Stack done
Ambient Noise monitoring day time &

night time records available
Stack monitoring & Ambient Air quality

monitoring done
List of Batteries Available
PO terms & Conditions communicated

to the supplirs. List of Batteries
Available
Last Conducted on 21.01.2016
We are starting the EMS
implementation form last Jan 2016 will
Submit form V end of Sept 2016
Noise Monitoring Conducted last date

21.01.2016
Stack hight Verified & found OK
Noise Monitoring Conducted last date

21.01.2016
Gas Cylinder Chain lock system available

PO terms & conditions communicated
with the suppliers ,
Visual inspection for the legal complince
stamping
Gas cylinders storred with identification
& seperate Filled , Empty storage area
defined.
PO terms & conditions communicated

with the suppliers ,
Visual inspection for the legal complince
stamping
Gas cylinders storred with identification
& seperate Filled , Empty storage area
defined.
Gas cylinder work instruction defined.
Form 13 Available last disposal done on
12.05.2016
Form 13 Available last disposal done on

12.05.2016
Disposal board Displyed at main gate.
33 % garden vailable, plantation of trees

planned
ETP area seperate electrical meter

installed
Application of Renewal of MPCB
consnet opy is Available Date 26.2.2016,
Identification of All chemicals
containers
Danger Notification boards displyed.

Last Done 15-05-2016
Last done on 21.01.2016
Last water cess submited on 10.06.2018

ETP/ STP provided

at present Waste not generated , Tie up
with Hospital ifor waste diposal
Tie up with the agency & will dispose as
per E-waste generation Right now we
dont have much quantity E-waste
generated
Verified all ODS gases & found no any

gas is in use
Plastic bags avialble with 50 Microns

Diesel Storage is not more than 250 lits
to the all vendours and Vehicle entry
register maintained at main gate

Open 95
Closed 70
25

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Act / Rule / Clause / Section

S. No. Act / Rule / Clause / Section

C Contract Labour Act 1970

2 Sec 17, Rule 41

3 Sec 18, Rule 51-56

F Energy Conservation Act 2010

G Environment (Protection) Act 1986 (Amended 1991)

Air (Prevention & Control of Pollution) Act,1981 Section 16

2 Submission of Environmental Statement

Noise limit for diesel generator sets (upto 1000 KVA)

Noise limit for diesel generator sets (upto 1000 KVA)

J Gas Cylinder Rules 2004

K1 Hazardous Waste (Management, Handling & Transboundary Movement) Rules 2010

Authorisation from MPCB for storage, handling and

Labeling of Hazardous waste

Disposal of hazardous waste

Transport of hazardous waste

An industrial activity in which a hazardous

An occupier shall prepare and keep up-to-date an

Major Accident reporting (major accident" means

L Indian Electricity Rules 1956 (Amendment 2003)

O Maharashtra Factories (Control of Industrial Major Accident Hazards) Rules 2003

Water (Prevention & Control of Pollution) Act 1974

1 Segregation & Disposal of Bio Medical Waste

Z E-Waste Management Rules 2011

Z Ozone Depleting substances rules 2004

S Static & Mobile Pressure Vessels (Unfired) Rules 1981

M Motor Vehicle (Central) Rules 1989

N Motor Vehicle Act 1988

Act 1981 (Amended 1987) & Rules 1982/1983

Rules 1983 Rule-9 Form-I

MPCB Consent Conditions

Energy consumption standards

Promotion of energy efficiency & its conservation

Cost option to augment the gap between demand & supply

6 - " Environmental Statement" 1992 / 1993, Amendment 2013

Every person carrying on an industry, operation or process requiring consent

1. Noise from DG set shall be controlled by providing an acoustic enclosure

Proper handling of gas cylinders

g & Transboundary Movement) Rules 2010

Any increase in quantity /change in category /handling operations shall be

Complete record of collection, reception, treatment. storage and disposal of

Any occurrence of accident has to be communicated to the Board in Form-

Containers holding hazardous waste should be marked as per Form 12.

During the disposal of hazardous waste form-13(manifest) in six copies as

MPCB Consent Conditions

MSDS to be obtained from the Manufacturer / Supplier for all the

Keep up-to-date an on-site emergency plan detailing how major

If major accident occurs on a site, the occupier shall forthwith notify

Accessibility to tare conductors

Handling of electric supply lines & apparatus

ustrial Major Accident Hazards) Rules 2003

Identify the major accident hazards to i) take adequate steps to

on) Cess (Amendment) Act 2003, Rules 1978

on) Act 1974 (Amended 1988) & Rules 1975

MPCB Consent Conditions

Thickness of carry bags

ired) Rules 1981

Prohibition of employment of children & intoxicated person

Special precautions against accident

Filling capacity & filling pressure

Marking on the pressure vessel