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A. Reference Information
REFERENCE DESIGNATION
AMM 21−51−01−000−801 Removal of the Dual Heat Exchanger
AMM 21−51−01−400−801 Installation of the Dual Heat Exchanger
AMM 21−51−21−000−801 Removal of the Air Cycle Machine
AMM 21−51−21−400−801 Installation of the Air Cycle Machine
AMM 21−51−41−000−801 Removal of the Turbine Shutoff Valve
AMM 21−51−41−000−802 Removal of the Turbine Shutoff Valve Filter
AMM 21−51−41−400−801 Installation of the Turbine Shutoff Valve
AMM 21−51−41−400−802 Installation of the Turbine Shutoff Valve Filter
Removal of the Pack Flow Control and Shut−off
AMM 21−52−01−000−801
Valve
Removal of the Pack Flow Control and Shut−off
AMM 21−52−01−000−802
Valve Filter
Installation of the Pack Flow Control and Shut−off
AMM 21−52−01−400−801
Valve
Installation of the Pack Flow Control and Shut−off
AMM 21−52−01−400−802
Valve Filter
AMM 21−61−00−710−803 Operational Test of the ECS Temperature Control
AMM 24−00−00−910−801 Electrical/Electronic Safety Precautions
AMM 36−11−09−000−801 Removal of the High Pressure Shutoff Valve
AMM 36−11−09−400−801 Installation of the High Pressure Shutoff Valve
AMM 36−11−19−000−801 Removal of the Nacelle Shutoff Valve
AMM 36−11−19−400−801 Installation of the Nacelle Shutoff Valve
Retrieval of Data from the Central Diagnostic System
AMM 45−00−21−742−801
(CDS) − Environmental Control System (ECS)
REFERENCE DESIGNATION
Erase Data from the Central Diagnostic System
AMM 45−00−21−743−801
(CDS) − Environmental Control System (ECS)
AMM 49−00−00−869−801 Start Procedure of the APU
AMM 71−00−00−868−801 Engine Start
AMM 71−00−00−868−802 Engine Shutdown
FIM 21−60−00 Temperature Control
FIM 21−60−00−810−809 PACK FCV (Status) − Fault Isolation
FIM 21−60−00−810−841 FD ACM (Status) − Fault Isolation
FIM 21−60−00−810−842 CAB ACM (Status) − Fault Isolation
FIM 21−60−00−810−846 SEC HX PERF (Status) − Fault Isolation
WM 21−11−00 Bleed Air Control and Indication
WM 21−61−00 Temperature Control and Indication
3. Job Set−Up
Subtask 21−60−00−910−007
4. Fault Confirmation
Subtask 21−60−00−810−186
(5) If the fault code in the present faults or fault history is 3502 SEC HX PERF, do the fault
isolation for the SEC HX PERF (Refer to FIM 21−60−00−810−846).
(6) If the fault code in the present faults or fault history is 3F01 FD ACM, do the fault isolation
for the FD ACM (Refer to FIM 21−60−00−810−841).
(7) If the fault code in the present faults or fault history is 3F02 CAB ACM, do the fault isolation
for the CAB ACM (Refer to FIM 21−60−00−810−842).
(8) If the CDS does not show the fault codes in the present faults or fault history, do the fault
isolation.
(9) Erase the data from the CDS (Refer to AMM 45−00−21−743−801).
5. Fault Isolation
Subtask 21−60−00−810−187
(c) Record the four−digit hexagonal code adjacent to the T4S parameter label in the left
column of the ECS flight data page 6/7.
(d) If the four−digit hexagonal code is not 6400, do the Close−Out.
(e) If the four−digit hexagonal code is 6400 and the PFCSOV is not fully open, replace the
PFCSOV (Refer to AMM 21−52−01−000−801 and AMM 21−52−01−400−801).
(f) If the PFCSOV still does not function, do a check of the wiring between the PFCSOV
and the ECS Electronic Control Unit (ECU) (Refer to WM 21−61−00).
2100−P23 2100−P3
(PFCSOV) (ECS ECU)
A 41
B 40
2100−P23 2100−P5
(PFCSOV) (ECS ECU)
C 59
(g) If the wiring is unserviceable, repair the wiring. Do the Close Out.
WARNING: EXHAUST FROM THE PACKS WILL BE HOT. MAKE SURE YOU WEAR
PROTECTIVE EQUIPMENT (GLOVES, SAFETY GLASSES, HEARING
PROTECTION). BE CAREFUL WHEN YOU ARE ON THE LADDER. THIS WILL
PREVENT INJURY TO THE MAINTENANCE PERSONNEL AND/OR DAMAGE
TO THE EQUIPMENT.
(11) If the fault continues, feel for the Air Cycle Machine (ACM) exhaust flow from the external
exhaust vents at the top left and right empennage. If necessary, use the ladder.
(12) If there is air flow from both the packs, continue to step 5.A.11.
(13) If there is no air flow from one or both the packs, make sure that the turbine shutoff valve is
open on the pack without flow: See fig 203.
(a) If the turbine shutoff valve is closed, replace the turbine shutoff valve filter (Refer to
AMM 21−51−41−000−802 and AMM 21−51−41−400−802).
(b) If the turbine shutoff valve stays closed, replace the turbine shutoff valve (Refer to
AMM 21−51−41−000−801 and AMM 21−51−41−400−801).
(c) If the turbine shutoff valve stays closed, do a check of the wiring between the left
turbine shutoff valve and the ECS ECU (Refer to WM 21−61−00):
2100−P15 2100−P2
(Left Turbine Shutoff Valve) (ECS ECU)
A 31
B 3
(d) If the wiring is unserviceable, repair the wiring. Do the Close Out.
(e) If the turbine shutoff valve still stays closed, do a check of the wiring between the right
turbine shutoff valve and the ECS ECU (Refer to WM 21−61−00):
2100−P17 2100−P5
(Right Turbine Shutoff Valve) (ECS ECU)
A 66
B 49
(f) If the wiring is unserviceable, repair the wiring. Do the Close Out.
(g) If the turbine shutoff valve is open, replace the ACM (Refer to AMM
21−51−21−000−801 and AMM 21−51−21−400−801).
(14) Is the low flow condition apparent with the APU bleed air?
(a) If yes, continue to step 5.A.20.
(b) If no, repeat the steps 5.A.6 to 5.A.10 with the engine bleed air (Refer to AMM
71−00−00−868−801).
NOTE: APU bleed air supplies considerable more flow and pressure than engine bleed
air. This additional pressure will mask the marginal valve performance.
(15) If the fault continues, start the #2 engine only (Refer to AMM 71−00−00−868−801). Set the
controls to the positions that follow:
(a) On the centre console, set the #2 Power Lever Angle (PLA) to DISC and #2 Condition
Lever Angle (CLA) to MIN.
(b) On the AIR CONDITIONING control panel, do as follows:
1 Set the #2 BLEED control switch to on position.
2 Set the BLEED flow control selector to NORM position.
3 Set the RECIRC fan to off position.
4 Set the #1 and #2 PACK switches to the AUTO position.
5 Set the FLT COMP and CABIN temperature selectors to the 12 o’clock position.
(16) Is there bleed air flow from the flight compartment and cabin gaspers?
(a) If yes, continue the troubleshooting.
(b) If no, replace the #2 nacelle shutoff valve (Refer to AMM 36−11−19−000−801 and
AMM 36−11−19−400−801).
(c) If there is no air flow, do a check of the wiring between the #2 nacelle shutoff valve and
ECS ECU (Refer to WM 21−11−00):
2121−P29 2100−P5
(#2 Nacelle Shutoff Valve) (ECS ECU)
A 47
2121−P29 2100−P5
(#2 Nacelle Shutoff Valve) (ECS ECU)
B 64
C 58
D 72
(d) If the wiring is unserviceable, repair the wiring. Do the Close Out.
(17) Look for the Inter Turbine Temperature (ITT) increase, when the #2 BLEED is set to on and
off. Does the ITT increase more than 30 °C (86 °F)?
(a) If yes, continue the troubleshooting.
(b) If no, do a check for the P2.7 to P3 pressure switch over with the #2 PLA set at 86%
Nh, #2 CLA to the MAX position, #2 BLEED to on and BLEED flow to the NORM
position. Wait for two minutes to let the system become stable. Then put the #2 PLA to
the FLIGHT IDLE position. The deice pressure gauge must decrease to approximately
10 psi (68.95 kPa), then return to 18 psi (124.11 kPa).
NOTE: P3 to P2.7 switch over will occur before the engine gets to 25% torque on
an advancing PLA. On a retarding PLA, P2.7 air must return to P3 at
approximately 35% torque.
1 If the deice pressure returns to 18 psi (124.11 kPa), continue the troubleshooting.
2 If the deice pressure does not return to 18 psi (124.11 kPa), replace the #2 High
Pressure Shut Off Valve (HPSOV) (Refer to AMM 36−11−09−000−801 and AMM
36−11−09−400−801).
3 If the deice pressure still does not return to 18 psi (124.11 kPa), do a check of the
wiring between the #2 HPSOV and the ECS ECU (Refer to WM 21−11−00):
2121−P28 2100−P5
(#2 HPSOV) (ECS ECU)
A 24
B 23
C 12
D 38
2121−P11 2100−P2
(#1 Nacelle Shutoff Valve) (ECS ECU)
A 53
B 54
C 14
D 39
(d) If the wiring is unserviceable, repair the wiring. Do the Close Out.
(21) Look for the ITT increase, when the #1 BLEED is set to on and off. Does the ITT increase
more than 30 °C (86 °F)?
(a) If yes, continue the troubleshooting.
(b) If no, do a check for the P2.7 to P3 pressure switch over with the #1 PLA set at 86%
Nh, #1 CLA to the MAX position, #1 BLEED to on and BLEED flow to the NORM
position. Wait for two minutes to let the system become stable. Then put the #2 PLA to
the FLIGHT IDLE position. The deice pressure gauge must decrease to approximately
10 psi (68.95 kPa), then return to 18 psi (124.11 kPa).
NOTE: P3 to P2.7 switch over will occur before the engine gets to 25% torque on
an advancing PLA. On a retarding PLA, P2.7 air must return to P3 at
approximately 35% torque.
1 If the deice pressure returns to 18 psi (124.11 kPa), continue the troubleshooting.
2 If the deice pressure does not return to 18 psi (124.11 kPa), replace the #1
HPSOV (Refer to AMM 36−11−09−000−801 and AMM 36−11−09−400−801).
3 If the deice pressure still does not return to 18 psi (124.11 kPa), do a check of the
wiring between the #1 HPSOV and the ECS ECU (Refer to WM 21−11−00):
2121−P10 2100−P2
(#1 HPSOV) (ECS ECU)
A 33
B 5
C 72
D 73
6. Close Out
Subtask 21−60−00−710−003
A. Do the operational test of the ECS temperature control (Refer to AMM 21−61−00−710−803)
Subtask 21−60−00−941−098
B. Do the CDS fault message retrieval for the ECS (Refer to AMM 45−00−21−742−801).
C. Make sure that the ECS fault codes retrieved in step 4.A. are not displayed in the ECS present
fault page.
D. Do the fault isolation for the CDS present fault codes (Refer to FIM 21−60−00).
YES
Start the Auxiliary Power Unit (APU) (Refer to AMM 49−00−00−869−801). On the
APU control panel, set the BL AIR on. On the AIR CONDITIONING control panel,
set the left and right PACK switches to the AUTO postion. Set the FLT COMP and
CABIN temperature selectors to the 12 o’clock position.
NO
LOW FLOW FROM CABIN AND /OR FLIGHT DECK ECS SYSTEM − FAULT ISOLATION
Figure 211 (Sheet 1 of 10)
NO
NO
Does the PFCSOV stay
closed?
YES
Replace the PFCSOV (Refer to
AMM 21−52−01−000−801 and
AMM 21−52−01−400−801).
YES
Do a check of the wiring between
the PFCSOV and the ECS Electronic
cg3231a02.dg, sg, may19/2014
C D
LOW FLOW FROM CABIN AND /OR FLIGHT DECK ECS SYSTEM − FAULT ISOLATION
Figure 211 (Sheet 2 of 10)
C D
YES
Is the wiring seviceable?
YES
Is hot air exiting from the E
exhaust vents?
NO
NO
NO Does the turbine
shutoff valve stay
closed?
YES
cg3231a03.dg, sg, may16/2014
F G
LOW FLOW FROM CABIN AND /OR FLIGHT DECK ECS SYSTEM − FAULT ISOLATION
Figure 211 (Sheet 3 of 10)
F G
YES
Do a check of the wiring between the turbine
shutoff valve and the ECS ECU (Refer to
WM 21−61−00).
YES
Is the wiring seviceable?
NO
LOW FLOW FROM CABIN AND /OR FLIGHT DECK ECS SYSTEM − FAULT ISOLATION
Figure 211 (Sheet 4 of 10)
Repeat the procedure using the engine bleed air air (Refer to AMM 71−00−00−868−801).
NOTE: APU bleed air supplies considerable more flow and pressure than the engine bleed air.
This additional flow and pressure will mask the marginal valve performance.
NO
Does the fault still continue? A
YES
Start the #2 engine (Refer to AMM 71−00−00−868−801). Set the #2 Power Lever Angle (PLA) to
DISC and #2 Condition Lever Angle (CLA) to MIN. Set the #2 BLEED on, BLEED flow to NORM,
RECIRC fan off, #1 and #2 PACK switches to AUTO. Set the FLT COMP and CABIN temperature
selectors to the 12 o’clock position.
YES
YES
Is there bleed air flow?
NO
cg3231a05.dg, sg, may16/2014
K L
LOW FLOW FROM CABIN AND /OR FLIGHT DECK ECS SYSTEM − FAULT ISOLATION
Figure 211 (Sheet 5 of 10)
K L
YES
Is the wiring serviceable?
NO
Replace the #2 High Pressure Shut
Off Valve (HPSOV) (Refer to AMM
cg3231a06.dg, sg, may16/2014
36−11−09−000−801 and
36−11−09−400−801).
M N
LOW FLOW FROM CABIN AND /OR FLIGHT DECK ECS SYSTEM − FAULT ISOLATION
Figure 211 (Sheet 6 of 10)
M N
NO
Do a check of the wiring between
the #2 HPSOV and the ECS ECU
(Refer to WM 21−11−00).
YES
Is the wiring seviceable?
NO
Shut down the #2 engine (Refer
to AMM 71−00−00−868−802). Repair the wiring. A
Start the #1 engine (Refer to AMM 71−00−00−868−801). Set the #1 PLA to DISC and #1 CLA to MIN.
Set the #1 BLEED on, BLEED flow to NORM, RECIRC fan off, #1 and #2 PACK switches to AUTO.
Set the FLT COMP and CABIN temperature selectors to the 12 o’clock position.
YES
P R
LOW FLOW FROM CABIN AND /OR FLIGHT DECK ECS SYSTEM − FAULT ISOLATION
Figure 211 (Sheet 7 of 10)
P R
YES
Is there bleed air flow?
NO
Do a check of the wiring between the
#1 nacelle shutoff valve and the ECS
ECU (Refer to WM 21−11−00).
YES
Is the wiring serviceable?
NO
Look for the ITT increase, when
Repair the wiring. A
the #1 BLEED is set to on and off.
S T
LOW FLOW FROM CABIN AND /OR FLIGHT DECK ECS SYSTEM − FAULT ISOLATION
Figure 211 (Sheet 8 of 10)
S T
NO
Replace the #1 HPSOV (Refer to
AMM 36−11−09−000−801 and
AMM 36−11−09−400−801).
NO
Do a check of the wiring between
the #1 HPSOV and the ECS ECU
(Refer to WM 21−11−00).
YES
Is the wiring seviceable?
NO
cg3231a09.dg, sg, may19/2014
LOW FLOW FROM CABIN AND /OR FLIGHT DECK ECS SYSTEM − FAULT ISOLATION
Figure 211 (Sheet 9 of 10)
NO
Does the fault continue? A
YES
Get access to the heat
exchanger top surface.
NO
YES
Do the fault isolation for the
Are fault codes present?
CDS present fault codes (Refer
cg3231a10.dg, sg, may19/2014
to FIM 21−60−00).
NO
Close Out
LOW FLOW FROM CABIN AND /OR FLIGHT DECK ECS SYSTEM − FAULT ISOLATION
Figure 211 (Sheet 10 of 10)
LOCKOUT ARM
SHOWN IN OPEN
POSITION. ROTATE
CCW TO CLOSE
CLOSED
POSITION
cg3244a01.dg, rc, apr22/2014
SWITCH
LOCKOUT ARM
cg3262a01.dg, rc, apr22/2014
SHOWN IN CLOSED
POSITION. ROTATE
CCW TO OPEN