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Table of content

Contents
Introduction ......................................................................................3
........................................................................................................................................................4
1 CHAPTER ONE.........................................................................................................................4
1.1 BACKROUND OF MOHA........................................................................................4
1.1.1 BRIEF HISTORY.........................................................................................................4
1.1.2 Standards achieved......................................................................................................5
1.1.3 Markets........................................................................................................................5
1.1.4 Corporate Citizenship and Social Responsibility.........................................................5
1.1.4 Future Plans ......................................................................................................................5
1.1.5 Projects under Implementation...........................................................................................6
1.1.6 Investment Projects........................................................................................................6
1.1.8 Background of Hawassa millennium plant.....................................................................6
1.2 Main product of the company..........................................................................................7
1.3 Main customers of the company.......................................................................................7
1.3.1 Objectives of the company............................................................................................7
1.3.2 Vision of the company.................................................................................................7
1.3.3 Mission of the company...............................................................................................8
1.3.4 Strategies of the company............................................................................................8
1.3.5 Values of the company...................................................................................................8
1.3.6 Future program of the company...................................................................................8
CHAPTER TWO .........................................................................................10
2 OVERALL INTERNSHIP EXPERIENCE...............................................................................10
2.1 The way to the company .....................................................................................................10
2.3.1 Description of the Plant...........................................................................................13
2.3.5 Bottling line machines..............................................................................15
2.4.2 Variable frequency drives..................................................................................37
CHAPTER THREE.....................................................................................................39
OVERALL BENEFITS.......................................................................................................39
3.1 Practical skill.......................................................................................................................40
3.2 Theoretical knowledge........................................................................................................40
3.2.1 A little about PLC (PROGRAMMABLE LOGIC CONTROLLER).....................40
3.2.2 A little about sensors............................................................................................43
3.3 Communication skill............................................................................................................44
3.4 Team playing skill...............................................................................................................44
3.5 Leadership skill....................................................................................................................45
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3.6 Entrepreneurship skill..........................................................................................................45
3.7 Work ethics..........................................................................................................................46
4 Conclusion ..............................................................................................................................47
............................................................................................................................48
Recommendation .........................................................................................................................48
References....................................................................................................................................48

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Introduction
Hawassa Millennium Pepsi Cola plant is found in the southern region of Ethiopia and SNNPRS
on the southern edge of Hawassa city. It is licensed under MOHA soft drinks industry as 7th
plant of its sister companies. In 1999 the foundation of the plant was laid and completed the
whole building as well as more advanced technology machinery erection done and in august
2007 it started production. The plant was inaugurated on September 03/2007 and started
producing its licensed products for its customers officially.

As its applying very sophisticated machinery and advanced technology it is producing 36,000
bottles per hour of 300ml soft drink like Pepsi, Mirinda Orange, Mirinda Apple, Mirind Tonic
and 7up are produced by the plant.
Hawassa Pepsi Cola being distributing the products for local customers mainly southern parts of
Ethiopia.
. During the course of production of such products, a series of processes are carried out from the
start to the end when a product is finally dispatched for consumption. These processes are
carried out a serise of machines and their is also utillity lines help to prepare an ingredient or
product to be consumed in the corse of production of a product.
The power distribution of the plant is its main supply is EEPCO . Its contoll system is mainly
PLC control system.
The speed of AC motor generally depends on the frequency of the supply voltage and the
numberof magnatic pols per phase in the stator. Early speed controls depend on switch in
numbers of pols and contrll was only avilabel manually and in crud steps. Modern electronic
inverters make continuselly variabel frequncy supplys possibel permitting close loop speed
controll. For speed controol induction motor however, the supply voltage must cchange in
unison with the feriquency. This requires special voltage/hertz controller. This systm of speed
control is variabel feriquency drive(VFD).

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1 CHAPTER ONE
1.1 BACKROUND OF MOHA
1.1.1 BRIEF HISTORY
Pepsi Cola traces its origins to 1898 when Caleb Bradham, a pharmacist in New Bern, North
Carolina, crated a curative drinks for dyspepsia called Pepsi Cola. Pepsi Cola later referred to
simply as Pepsi was a mixture of carbonated water, cane-sugar syrup, and an extract from
topical kola nuts. To sell this product, Bradham formed the Pepsi Cola Company in 1903. In
addition to selling the drink at drugstore counters, Bradham bottled Pepsi for sale on store
shelves. At this time, bottling was a new innovation in food packaging.
However, due to major increases in the price of sugar, Bradham began to lose money on Pepsi
and in 1923 he filed for bankruptcy. The Craven holding company of Craven country, North
Carolina, purchased the company’s assets. In 1931 Charles G.Guth of the loft company in New
York City purchased Pepsi cola from the holding company. Guth had difficulty getting the
business going again, but he increased sales by selling larger bottles at an unchanged price. By
1933 Pepsi cola was sold by 313 franchised U.S. dealers bottled in the United States, Cuba, and
England and sold in 83 countries.

MOHA soft drinks Industry S.C was established on May 15, 1996 acquiring Nifas Silk Plant,
Tekle Haimanot Plant, Gondar Plant, and Dessie Plant from the Ethiopian Privatization Agency
with paid capital of Birr 108,654,000. The Company currently has seven operating units
including Summit Plant, Bure Plant, and the recently inaugurated Hawassa Plant in the
Southern Nations & Nationalities People's Region.

The major products of MOHA Soft Drinks Industry S.C. are: Pepsi Cola, Mirinda Orange, 7-
Up, Mirinda Tonic, Mirinda Apple (all Pepsi Brands), and Kool (Bure Kool and Tossa bottled
water products.)

The Annual Turn-over of the company has reached to Birr 556 million and sales stands at an
average annual growth rate of 12%.

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1.1.2 Standards achieved

MOHA Soft Drinks Industry S.C. has adhered to Pepsi Cola International Standards and Good
Manufacturing Practices (GMP).

1.1.3 Markets

MOHA holds 52% of the market share in soft drinks industry in the country. With an expansion
and replacement of obsolete machinery, production capacity of the plants has increased
substantially.

MOHA, in addition to the initial purchase price of the Soft Drinks factory, has invested Birr 8
Million for the expansion of new projects, Birr 153 million for refurbishment and replacement
of existing plants and Birr 241 million for marketing, infrastructure, excluding advertisement
and sponsorship expenses. Also, a significant growth over the years of production, sales, and
profitability due to reorganization of operations has been achieved. Productivity has improved
tremendously with major cost savings and has insured a regular supply of high quality products.
It has also succeeded in reaching new market areas across the country.

1.1.4 Corporate Citizenship and Social Responsibility

The company has to-date paid Birr 656 million as excise and sales tax to the government. It
provided 2485 jobs for citizens out of which 1095 are new employment opportunities since
acquisition. MOHA has been successfully implementing its social obligation by way of
sponsoring different events and supporting initiatives. It has contributed Birr Two Million for
victims of natural disaster. It has also backed initiatives and supports HIV/AIDS victims in the
Company.

MOHA is well known for its multifaceted participation in community activities of which the
'Merkato Adarash' modern city bus terminal project under the motto of "Beautifying the City
Together" is a recent paradigm.

1.1.4 Future Plans

An average annual increase of 15% in sales volume and a corresponding profit growth is
anticipated.

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1.1.5 Projects under Implementation
1.1.6 Investment Projects

I. Adigrat Pepsi Cola Bottling Plant

1. Project Location: Adigrat , Tigray Region

2. Total Estimated Investment Cost: Birr 208,000,000

II. Dessie Pepsi – Cola & Carbonated Water Plant

1. Project Location: Dessie, Southern Wollo Region

2. Total Estimated Investment Cost: Birr 91,000,000

III. New PET-line at Summit Plant: 12,000 bottles per hour with 1.5 liter bottle capacity (both
for soft drinks and bottled water) will be effective in October 2010.Total Estimated Investment
Cost: Birr 130,000,000.

MOHA (Mohammed Hussein Al-Amoudi) soft drinks Industry S.C. was formed and registered
under the commercial code of Ethiopia on the 15th of may1996. This company was formed after
the acquisition of four Pepsi Cola plants located at Addis Ababa (Nifas Silk & T/Haimanot),
Gonder and Dessie which were purchased by Sheik Mohammed Hussein Al-Amoudi on the 18 th
of January 1996, through BID which was tendered by Ethiopian privatization agency. The
hand-over of the factories was finalized on the 4th of April 1996.

1.1.8 Background of Hawassa millennium plant


Hawassa Millennium Pepsi Cola plant is found in the southern region of Ethiopia and SNNPRS
on the southern edge of Hawassa city. It is licensed under MOHA soft drinks industry as 7th
plant of its sister companies. In 1999 the foundation of the plant was laid and completed the
whole building as well as more advanced technology machinery erection done and in august
2007 it started production. The plant was inaugurated on September 03/2007 and started
producing its licensed products for its customers officially.

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1.2 Main product of the company
As its applying very sophisticated machinery and advanced technology it is producing 36,000
bottles per hour of 300ml soft drink like Pepsi, Mirinda Orange, Mirinda Apple, Mirind Tonic
and 7up are produced by the plant. In addition to these the plant also producing co2 gas for the
beverage purpose and according to the efficiency of producing co2 the plant could sale co2 gas
for home consumption and supply it for customers who need it for food preservation purpose.
To produce the mentioned products of MOHA soft drinks industry got a franchised license from
International Pepsi Cola Company. This company, International Pepsi Cola controls the quality
of the products in the market.

1.3 Main customers of the company


Hawassa Pepsi Cola being distributing the products for local customers from southern region
(Hawassa, Hossana, Arbaminch, Dilla, etc.) and some parts of Oromia region (Shashemene,
Zeway, Meki, Borena, Bale, etc.).

1.3.1 Objectives of the company


The business purposes of MOHA soft drinks industry S.C. as stipulated in the memorandum of
association are:-
1. To manufacture, buy, sell, bottle, distribute and otherwise deal
in non-alcoholic beverages, mineral and aerated waters and the
ingredients there of Ethiopia and elsewhere.
2. To manufacture, sell, and distribute bottles, corks, corkscrews
and all type of crates.
3. To manufacture, sell, and distribute carbon dioxide.
4. To invest in other business enterprises, to establish and manage
in Ethiopia or abroad, such subsidiaries, branches or agencies
as may be deemed desirable.
5. And generally, to carry on and engage in other activities which
the company may deem necessary incidental or related to the
attainment of any of the purposes.

1.3.2 Vision of the company


To see Pepsi Cola being the biggest soft drinks industry in the country and remain dominant in
the market share.

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1.3.3 Mission of the company
We are committed to marketing our products to all groups, treating all customers with respect,
sensitivity and fairness, while providing some of the greatest products on the earth.

1.3.4 Strategies of the company


Hawassa Millennium plant uses push and pull marketing strategies.

1.3.5 Values of the company


Our products are designed to give the benefit and satisfaction to the customers with an
affordable price.

1.3.6 Future program of the company


The future program of Hawassa Millennium plant is going to settle to expand the market share
and fully satisfy the southern part and some part of Oromia of our country.

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1.4 Organizational structure of the company

Figure 1.1: organizational structure

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CHAPTER TWO

2 OVERALL INTERNSHIP EXPERIENCE

2.1 The way to the company


First of all i would like to thank my mentor who help me join the hosting company by
communicating with the plant technical manager. Before I get into the company things came in
my mind; how one goes about getting a place in the company, I think it's important that you do
have a bit of concept. . After I joined this company I practice as an intern for 105 days.
Beginning from that day I tried to see the whole process and workflow of the company. After i
join the company it generally observation of instruments and power distribution of the company
for two consecutive weeks. That were as follow:
2.1.1 Power distribution
Input 15kv from EEPCO which is step-down by two transformers to 380-415 AC. There is
also a generator from main which used when power interruption from main supply. But this
generator is not an automatic since the power from EEPCO fluctuates for small period of
time which damages the generator. To protect the generator switch on/off manually. Then
the voltage described above go to LV (low voltage) room which sophisticated and the
voltages to all machines are distributed. Since the power (voltage) and current is in phase in
any power system but here the current lag the voltage because of inductive load. So, it needs
a compensation, that means the currents and voltages are become in phase by a capacitor.
The power factor is about 0.97.

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