Leighton India Contractors Pvt. Ltd.

Construction Risk Assessment

Business / Project: DLF Camellias Project No.: I1609

Method Statement Sheet: CMS-LAL-DEP-TMP-011 CRA no: Structural Steel Staircase Fabrication Work s at Leighton Plant Yard RA:

APPROVED BY
Assessor(s) – Name Position Signature Date
Name Position Signature Date

Mohamad Asif Ali Coordinator – Formwork 01/12/2017

Sundar Kandasamy Senior Manager - Engineering 01/12/2017 Sundar Kandasamy Senior Manager - Engineering 01/12/2017

Siddharth Sarkar Manager - HSE 01/12/2017

Sandeep Hansraj Executive - Plant & Equipment 01/12/2017

Date for Next Assessment Review: 23-Feb-17 RISK MATRIX

Likelihood Severity Risk Factor Number (RFN/Residual Risk RR)
Note: 1: Unlikely 1: Negligible 1-2: Trivial
2: Remote 2: Slight 3-5: Acceptable/Tolerable
 Risks identified as “CLASS 1” should be shown using the designation of “CL1” within the column of “Risk” on this assessment document.
 New review – maximum of 90 days or if methodology risk/controls etc change. 3: Quite possible X 3: Moderate = 6-9: Moderate (Acceptable with review)
4: Likely 4: High 10-15: Substantial
5: Very Likely 5: Very High 16-25: Intolerable/Unacceptable

Plant/Equipment : Task Specific PPE : Hand gloves, safety goggles, nose mask, Foreman :
Helmet, safety shoes, Safety vest. Face
Tools/Materials : Gas cutting set, welding machine, Drilling machine, Grinding Machine, Plate banding Machine & Stand Drill shield, apron, and leather gloves.
Machine
Consumables other resources – power/water etc. : Electricity for operating of power tool and welding machine. Permits : Hot work permit Foreman or :
Signoff as specified
Site – Relevant drawings (Drgs – XXX/XXX/T/XXXX) : Competent Person : Mohamad Asif Ali Foreman :

Legend: A = Likelihood B = Severity C = Risk Factor Number (RFN/Residual Risk RR)

Sequential Job/Task Initial Assessment Responsible Person Re-
(Descripted in sufficient details to People at Risk Hazard Risk Control Measures (a single person for Assessment
enable assessment of risk) A B C each control) A B C
Unloading and stacking Involved 1.Over loaded vehicle Substantial 4 3 12 1.(a) Overloaded and over stacked vehicles should not be allowed into the site. Mohamad Asif Ali 2 2 4
of materials by Mantou (CL-1)
workers and b).Security guards must ensure the vehicle is not overloaded and safe to access the
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staff in the task site.
(c). All vehicles should be checked before entering into site. Mohamad Asif Ali
(d) Ensure all materials are in proper package or bundle. Mohamad Asif Ali
2.Vehicle collides with persons and
2.(a). Vehicle must be parked in even surface & do not left key in the vehicle when
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other objects vehicle is parked

(b).Hand brakes must be applied and Wheel chokes must be used. Mohamad Asif Ali
(c) All Reversing Plant & Site Vehicles shall be guided at all times by a trained &
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appointed Banksman.
(d) All Reversing Plant & Site Vehicles shall be fitted with Rear View Mirrors and a
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functioning Audible Reversing Alarm.
3.Lack of supervision during
3.Close monitoring and effective supervision during unloading of materials Mohamad Asif Ali
unloading of material
4.Fall of materials 4.(a) Materials must be kept on the level surface Mohamad Asif Ali
(b) FCB / tool box talk to be conducted with workers
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Prior to start of the work
(c).Engage only trained and experienced personnel for unloading of materials Mohamad Asif Ali
(d).Engage adequate capacity of Plant & Equipment for unloading. Mohamad Asif Ali
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 Leighton India Contractors Pvt. Ltd.

Construction Risk Assessment

Legend: A = Likelihood B = Severity C = Risk Factor Number (RFN/Residual Risk RR)

Sequential Job/Task Initial Assessment Responsible Person Re-
(Descripted in sufficient details to People at Risk Hazard Risk Control Measures (a single person for Assessment
enable assessment of risk) A B C each control) A B C
(e). Ensure proper grip and good communication Mohamad Asif Ali
(f). Avoid horseplay at work Mohamad Asif Ali
5.Improper material stacking &
5.(a) Suitable wooden runners must be placed at the ground prior to keep the
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pinch point materials
(b) All working crews should be aware about the pinch points and wear correct PPE
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(i.e. hand gloves)
(c) Materials must be store on designated storage areas with suitable barriers &
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signage’s
6. Improper Manual Handling 6. (a) Ensure all the Plant & Equipments are doing the correct handling technique. Mohamad Asif Ali
(b) Make sure the load lifted does not exceed the maximum capacity of the
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equipments.
(c) Make sure nobody stand near by the unloading points except working crews. Mohamad Asif Ali
7.Personnel injuries 7.(a) Access / Egress must be kept clear from obstruction Mohamad Asif Ali
(b) Maintain good housekeeping all the times. Mohamad Asif Ali
(c) Take extra care while handling the sharp edged materials Mohamad Asif Ali
(d) Effective supervision throughout the task Mohamad Asif Ali
(e) Task specific PPE’s such as Hard Hat, safety shoes, Safety vest, and suitable
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hand gloves
Fabrication Work (Gas cutting,
1. Unauthorized Operator 1. Only authorized and competent welder & gas cutters are allowed to cut &
Welding, Drilling with Stand Mohamad Asif Ali
fabrication of steel structure
Drill Machine, Grinding Work)
2. Lack of Permit 2. Hot Work Permit to be obtained prior to start the Fabrication Work and signed by
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authorized person.
3. Uninspected and substandard
3. (a) All Electrical Tools & Equipment shall be inspected, tested and tagged by an
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tools and equipments Appointed Registered Electrician prior to use.
(b) All Electrical Tools & Equipment shall be inspected on a quarterly basis and
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be tagged with the corresponding colour code – (Oct to Dec- Yellow)
(c) All Electrical handheld tools operated at 220V or above are not permitted. Mohamad Asif Ali
4. Improper handling/ operating of
4. (a) Cylinders shall be transported / lifted upright with restraints in fit for purpose
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Gas Cutting set. trollies.
Involved
Substantial
workers and (b) Only inspected equipment compliant with the standards and requirements
(CL-1) 4 3 12 Mohamad Asif Ali 2 2 4
staff in the task below are to be used: 
i) Pressure gauge and flashback arrestors (FBA) - with incorporated “non-return valve”
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(NRV) at regulator end for both Oxy & Acetylene lines.
ii) Flashback arrestors (FBA) - with incorporated “non-return valve” (NRV) at blowpipe
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end for both Oxy & Acetylene lines.
iii) Manufactured crimped (e.g. ferrule or sleeve type) or crimped “O” ring types of
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clamps are to be used for all hoses – DO NOT USE Jubilee Clips.
iv) External hose protection springs at regulator end for both Oxy & Ace hoses. Mohamad Asif Ali
v) Non grease / oil based leak detection spray solutions. Mohamad Asif Ali
vi) Suitable type of fire extinguisher available for use. Mohamad Asif Ali
vii) All aspects of equipment is PUC checked and verified for each and every user. Mohamad Asif Ali
viii) Ensure equipment is fully maintained as per manufacturers recommendations;
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immediately replace any defective parts and always quarantine faulty equipment
ix) Wearing of suitable welding gloves, helmet, leather apron, welding chaps, leather
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shoes, welding goggles, and other PPE to help prevent welding burns and injury
x) Application of the above stated controls within an approved “Hot Works” Permit Mohamad Asif Ali
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 Leighton India Contractors Pvt. Ltd.

Construction Risk Assessment

Legend: A = Likelihood B = Severity C = Risk Factor Number (RFN/Residual Risk RR)

Sequential Job/Task Initial Assessment Responsible Person Re-
(Descripted in sufficient details to People at Risk Hazard Risk Control Measures (a single person for Assessment
enable assessment of risk) A B C each control) A B C
xi) Soap Water Solution using for leak test Mohamad Asif Ali
5. Electrocution 5. (a). Only trained and authorized power tool operators are allowed to operate
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power tools
(b). Use only inspected and good condition power tools (Grinder & drill machines) Mohamad Asif Ali
(c ). Ensure all power supply to the machine through ELCB (30mA) and use well
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rated power cables and sockets to prevent electrocution
(d). Ensure all power tools is in good condition and tagged according to the
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current quarter color-coding (Oct to Dec – Yellow)
(e). Pre-use inspection of the grinder must be done prior to use Mohamad Asif Ali
(f). The RPM of grinding wheel shall always be equal or more than that grinder Mohamad Asif Ali
(g). The Grinding & cutting discs should have a safe operating speed & expiry
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date must be displayed on it
6. Fire 6. (a). PTW “HOT WORK “must be obtained from HSE department and cross
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verified by site safety prior to start the work
(b). Prior to cutting, clear all the flammable / combustible materials out of the
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working area or protect the combustible materials if not possible to be moved out.
(c). Adequate Fire extinguisher must be provided nearby hot work area. Mohamad Asif Ali
7. Eye Injury 7. Use of job specific PPE’s (face shield, apron, leather hand gloves, safety shoes &
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safety helmet) while performing fabrication work
Fabricated Structural Steel
1. Defective Monitou 1. Ensure good condition and inspected Monitou should be used for the lifting
Staircase loading on to trailer Mohamad Asif Ali
operations.
by Monitou
2. Incompetent operator 2. Competent and experienced operator to be engaged for the lifting operations. Mohamad Asif Ali
3. Hydra Crane Toppling 3. (a) The ground should be levelled and firmed and the lifting area should be
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barricaded and sign boards to be displayed.
(b) All persons involved in assisting with lifting tasks (e.g. signalmen/banksmen
etc.) shall have appropriate Leighton training, be deemed competent in their Mohamad Asif Ali
roles and duties and wear the appropriate standard PPE.
Substantial (c) Ensure doesn’t lift the overload materials. Mohamad Asif Ali
Involved
workers and 4. Failures of lifting gears (CL-1) 4. (a) Use only approved lifting tools & tackles (Chain sling, Web sling & shekels)
4 3 12 Mohamad Asif Ali 2 2 4
staff in the task for the lifting activity.
(b) All lifting tools and tackles must be checked prior to start the lifting operation
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as per checklist
(c) Selection of lifting tools in accordance with load to be lifted & SWL should be
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marked on the lifting gears.
5. Dropping of load 5. (a) Slinging with materials should be done properly and center of gravity should
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be analyzed.
(b) All the loose items to be removed from the material prior to lifting & do not
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leave the load in loose condition
(c ) Operators or other relevant designated competent persons must carry out
pre-start/pre-use checks of equipment before starting work and conduct any Mohamad Asif Ali
other relevant legally required inspections
(d) Assessment of the materials being handled and the weights for all loads
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shall be known or determined by competent persons.
(e) All loads shall be secured and strapping of loose loads is essentials before
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any lifts, e.g. use of ratchet straps or other devices.
(f) Always ensure the lifting area is fully barricaded. Do not enter such exclusion
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zones.
(g) Never position yourself under a suspended or unsupported load or between
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a load and any fixed object.
(h) Never commence lifting or lowering of a load if persons are in close
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proximity, i.e. inside of exclusion zones.
(i) Ensure loads are secure and for loose materials apply the 'double wrapping'
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method along with load binders or ratchet straps as necessary.
June 2015 Page 3 of 4
 Leighton India Contractors Pvt. Ltd.

Construction Risk Assessment

Legend: A = Likelihood B = Severity C = Risk Factor Number (RFN/Residual Risk RR)

Sequential Job/Task Initial Assessment Responsible Person Re-
(Descripted in sufficient details to People at Risk Hazard Risk Control Measures (a single person for Assessment
enable assessment of risk) A B C each control) A B C
(j) Lifting multiple loads is prohibited at all times. Mohamad Asif Ali
(i) In order to ensure that safe working distances are maintained between
Signalmen and suspended loads, all loads shall be physically controlled
during lifts by means of attaching 2 tag-lines, at opposite corners (ends) of
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the load. They shall be of suitable length, in order for the Signalman to be
able to control the load at a safe working distance - not less than 6m. They
shall be red in color and shall not be less than 16mm in diameter.
6. Fall of person 6. (a) Ensure no one stand on the trailer during the lifting and loading of MS
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sections.
(b) Maintain distance from the edge while go for secure the load on the trailer. Mohamad Asif Ali
(c) Workers should be take special awareness of the back and front side while
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working on the trailer.
7. Vehicles crush injury 7. (a) Always provided the hand break and stopper while parked the vehicle. Mohamad Asif Ali
(b) Do not exceed speed limit while entering the plant yard. Mohamad Asif Ali
(c) Banksman to be involved during the entering, reversing of vehicle and lifting of
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materials.
8. (d) Everybody should keep distance from the vehicle movement. Mohamad Asif Ali

June 2015 Page 4 of 4