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CHEVRON NIGERIA LIMITED

ESCRAVOS GAS PROJECT – PHASE 3 DEVELOPMENT - ONSHORE

SPECIFICATION NUMBER EGP3–01.22

TRANSPORTATION OF CARGO BY BARGE OR SHIP

Rev Date Description By Appr. CNL


No. Appr.
A 3/10/04 Issued New for ITB3 CLH DAP

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Notes

1) Revision numbers are A, B, C, etc. up to and including the issue for the EPC bid
package.

Rev Description

A Based on EGP3-1.22 Rev A dated AUGUST 2000,


incorporating revisions from first EGP3A Offshore bid cycle,
and editing for EGP3 Onshore.

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TABLE OF CONTENTS
1 SCOPE........................................................................................................................... 4

2 APPLICABLE DOCUMENTS.........................................................................................4

3 GENERAL...................................................................................................................... 4

4 LOADOUT...................................................................................................................... 5

5 SEAFASTENING............................................................................................................6

6 CARGO LAYOUT AND WEIGHTS.................................................................................6

7 TOWING......................................................................................................................... 7

8 TOWING GEAR............................................................................................................ 10

9 BARGE STABILITY......................................................................................................14

10 EMERGENCY ANCHOR SYSTEM...........................................................................16

11 MOORING ARRANGEMENTS.................................................................................18

12 DAMAGE CONTROL................................................................................................18

13 NAVIGATION LIGHTS AND SOUND SIGNALS......................................................18

14 TOWING VESSEL....................................................................................................19

15 TRANSPORTATION FORCES.................................................................................20

16 POST TOW INSPECTION........................................................................................22

17 POLLUTION PREVENTION.....................................................................................23

18 SCRAP MATERIAL AND CLEAN-UP......................................................................23

19 DAMAGE REPAIR....................................................................................................23

20 DOCUMENTATION REQUIREMENTS.....................................................................23

21 FABRICATION AND ASSEMBLY.............................................................................24


FIGURES

1 Main Tow Bridle (Type “A” Recovery System)


2 Main Tow Bridle (Type “B” Recovery System
3 Emergency Towing Gear
4 Billboard Emergency Anchor Mounting

APPENDIX

I Standards and Codes


II Project Documents

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1 SCOPE

This general specification covers the minimum technical requirements for the
inland and offshore transportation of components by barge or ship. Any
exception to the requirements of this specification shall be submitted in writing to
the COMPANY for resolution. The Specification requirements apply to both
barge and ship transports, whether specifically stated or otherwise.

2 APPLICABLE DOCUMENTS

The CONTRACTOR shall consider the most recent issue of the standards and
codes listed in Appendix I as part of this specification. Any conflict between
these documents shall be submitted to the COMPANY for resolution.

3 GENERAL

The values stated in this Specification in either inch-pound units or SI units are
to be regarded separately as standard. Within the text, the SI units are shown in
brackets. The values stated in each system are not exact equivalents, therefore
each system must be used independent of the other. Combining values from
the two systems may result in nonconformance with this specification.

a. The CONTRACTOR shall furnish all labor, transportation, vessels,


supervision, materials and equipment necessary to transport the cargo to the
fabrication site(s) or to the installation site consistent with schedule. The
procedures to be used in transporting the cargo components to the
installation site shall be approved by COMPANY.

b. The CONTRACTOR shall be responsible for the structural integrity and


performance of the cargo and the marine equipment during transportation
from the fabrication site to the installation site.

c. Support and seafastening designs as well as barge strength and stability


shall be based on transportation forces and vessel behavior determined by
approved methods and procedures. These methods and procedures shall
be submitted to the COMPANY for review and approval at least 30 days
prior to any analysis being performed.

d. Results of the analyses shall be submitted to COMPANY for review,


comment and approval at least 120 days (or as agreed between COMPANY
and CONTRACTOR) prior to loadout.

e. CONTRACTOR shall provide accommodation for a COMPANY


representative on board the lead tug for the duration of tow.

f. All vessels shall be equipped with operational two-way radios. The two-way
radios shall be capable of intercommunication at all times. The COMPANY
will have the right to use the radios.

g. Barge towage shall be from the forward end via a suitable bridle as shown in
Figures 1 and 2. If two balanced tugs are being used to tow the barge, then

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the bridle apex shall not be used and the tugs shall tow off the separate
bridle legs, via intermediate pennants.

h. The dimensions of all vessels shall be compatible with the fabrication


loadout site conditions and configured to meet the requirements for loadout,
tiedown, transport, stability and seakeeping as prescribed in this
specification.

i. Any barge provided by CONTRACTOR in accordance with this specification


shall be classed as an American Bureau of Shipping Class A1 dry cargo
barge for unrestricted ocean service or have an equal classification from a
recognized certifying agency or bureau.

j. Vessel selection is subject to COMPANY and Marine Surveyor approval.

k. CONTRACTOR shall hold the transportation spread in the installation area


until actually required onsite. If vessels are tied up at a public facility,
CONTRACTOR shall provide 24-hours per day security.

l. CONTRACTOR shall be responsible for the cleanup of the vessels after


offloading is complete.

m. The barge (or other transportation vessel) shall be suitable for transporting
the cargo over the prescribed route under the design environmental
conditions.

n. The cargo shall be packaged and positioned such that during loadout,
transportation and unloading no permanent change occurs.

o. CONTRACTOR shall create a “Security Plan for Transport” for the


transportation of materials through Nigerian waterways and other regions
known to commonly have piracy (e.g. Southeast Asia). This Security Plan
shall be in accordance with Exhibit P - Security Requirements.

4 LOADOUT

4.1 General

CONTRACTOR shall prepare and submit to COMPANY at least 90 days prior to


the scheduled date for the loadout a detailed plan including barge ballasting
requirements during loadout, method of loadout, structural force and
deformation calculations, stress analysis of the cargo and step-by-step schedule
of the loadout. CONTRACTOR shall also be responsible for providing tidal,
current and bottom condition data. Allowances for actual tidal changes and
current shall be included in the loadout plan. All critical mechanical equipment
such as pumps, sheaves, etc., shall have a backup system on standby.

4.2 Loadout Steelwork

a. Leg supported structures shall require loadout steelwork. Consideration


must be given to redundancy among the supports.

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b. Skid beams shall be checked to have sufficient spanning capacity to
redistribute reactions when supports are deflected.

c. The support steelwork must be designed to distribute transportation forces


into the barge structure.

5 SEAFASTENING

a. CONTRACTOR shall submit to COMPANY for review and approval all


seafastening calculations and drawings at least 120 days prior to loadout.

b. Seafastening shall prevent the cargo from sliding or rolling off the barge
when subjected to motions at sea.

c. Seafastenings shall be designed to accept hog, sag and twisting of the


barge in seaway.

d. Seafastenings shall be installed after the barge has been reballasted from
the loadout condition to the tow condition.

e. For cargos that will be removed offshore, the seafastenings shall be capable
of being released in stages. The stages shall be such that the cargo is
secure for a 10 roll until the release of the final stage. The release of
seafastenings and the lift of any one item shall not disturb the seafastenings
of any other item.

f. The seafastenings shall not overstress the cargo onto which they bear. The
structure of the cargo shall be checked to ensure that it is capable of
withstanding the seafastening loads.

g. Seafastening release lines shall be clearly identified with paint marks of


distinctive color, in order that the cutting crew on a cargo barge understands
what has to be done before an item can be lifted off.

h. The seafastening removal sequence shall be planned so that seaworthiness


of the seafastening is preserved for as long as possible prior to launch or lift.
Care shall be exercised to ensure that structural elements are not gouged by
seafastenings. All attachment areas shall be inspected visually after
seafastening removal and nondestructively tested.

6 CARGO LAYOUT AND WEIGHTS

6.1 Cargo Layout

Cargo positions on the barge deck shall be selected to satisfy the following
conditions:

a. Cargo shall be supported at the strong points of the barge framing so as to


minimize the amount of support steelwork to be provided.

b. Cargo shall be located away from barge fittings such as bollards, tank vents,
access hatches and the like.

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c. Loadout path shall be clear of barge fittings.

d. End and side overhangs shall be avoided.

e. Excessive windage on barge ends shall be avoided.

6.2 Cargo Weight

The following procedure shall be adopted when determining the weight of any
item to be transported on a cargo barge.

a. Establish the "Theoretical Weight" from an accurate weight takeoff which


shall also be used to locate the center of gravity in a three dimensional
coordinate system.

b. A 20% contingency shall be added to the theoretical weight of mechanical


equipment, and 10% contingency to the theoretical structural weight. For
items which have only an estimated weight, 25% contingency shall be
added, while for piles, only a 5% inaccuracy allowance need to be added to
the theoretical weight.

c. The weight of any pre-installed rigging must also be added to derive the
transport weight of a particular item.

7 TOWING

7.1 General

a. CONTRACTOR shall submit to COMPANY for approval a detailed document


entitled "Towage Plan" for all loadout vessels at least 120 days prior to the
respective loadout dates. This plan shall include, but not be limited to the
following:

1. Size, number, name and certification of tugs to be used for the tows.

2. Calculations for tug bollard pull and horsepower requirements.

3. Intact and damage stability calculations.

4. Detailed sketches and calculations showing proposed schedule of tank


ballasting to achieve draft and trim.

5. Cargo weight and C.G. summary.

6. Description of maneuvering plans and additional tugs, if required, to clear


the harbor or any other navigational hazards along the tow route.

7. Proposed route of the tow and contingency plans in case of equipment


failure or facility damage. This shall include identifying safe harbors
along the transit route in the event of severe weather.

8. Transit schedule to the site including bunkering plans.

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9. Communication plans during tow, including methods of getting
information to COMPANY and identifying tow report distribution.

10. Anticipated weather data along route and the daily weather forecasting
services prior to and during tow which CONTRACTOR will provide to tug
boat captain with copy to COMPANY.

11. Description of instructions to tow masters.

12. CONTRACTOR shall create a “Security Plan for Transport” for the
transportation of materials through Nigerian waterways and other regions
known to commonly have piracy (e.g. Southeast Asia). This Security
Plan shall be in accordance with Exhibit P - Security Requirements.

13. Planned inspection of cargos during tow.

14. Post tow inspection plan.

b. Copies of COMPANY approved towage plan shall be carried at all times on


the lead tug or transportation vessel.

c. CONTRACTOR shall arrange to obtain weather forecast at least twice daily.


These forecasts shall be for 24 hours and 72 hours. CONTRACTOR shall
also provide COMPANY once a day with the 24-hour and 72-hour forecast
during the tow. These weather forecasts may be used by the tow master to
change routes to avoid storms. COMPANY shall be notified within 24 hours
of any tow route change and any resulting impact on the schedule.

d. The CONTRACTOR shall provide space aboard the lead tug and protection
from damage for tow instrumentation recording equipment, and quarters for
its operator and COMPANY representative.

e. The design for all seafastening components shall conform to API RP 2A-
WSD and this specification.

7.2 Certification

Copies of the following documents and any other documentation required by the
Marine Surveyor shall be issued to the COMPANY by a recognized and
COMPANY approved classification society or authority and shall be carried on
the barge or (lead) tug for any towage:

a. Certificate of Class

b. Certificate of Registry

c. Tonnage Certificate if not incorporated in other certification

d. Certificate/Approval of Navigation Lights and Shapes

e. Equipment Certification

f. International Load Line Certificate

g. Customs Clearance

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h. Cargo Ship Safety Certificate

i. Deratisation Certificate

j. Certification Agent Certificate of Approval for the particular towage (issued


on sailing)

k. Stability Booklet

l. Bollard Pull Certificate

m. Certificate for all tow wires, pennants, nylons, shackles, etc.

For manned tows the following shall also be carried:

a. Life Saving Apparatus (LSA) Certificate

b. Fire Fighting Apparatus (FFA) Certificate

c. Crew List (as supernumerary tug crew or barge crew)

d. Radio Licenses (as required)

e. Permission from Certifying Authority to man barge

7.3 Pre-Tow Survey of Vessel(s)

The CONTRACTOR shall have an on hire survey of the barge prior to load out
of the cargo. Any repair found to be necessary, based on this survey, shall be
carried out to COMPANY’s satisfaction before the barge is loaded with
COMPANY’s cargo. After the cargo has been loaded out and seafastened by
the CONTRACTOR, the CONTRACTOR shall perform the following checks and
inspections in the presence of the COMPANY and Marine Surveyor.

a. Seafastening and barge ballast have been installed in accordance with the
CONTRACTOR's approved drawings.

b. Materials and equipment required for seafastening removal are checked and
inventoried. Oxygen and acetylene bottles shall be checked to ensure
required amounts for seafastening removal are available. The
CONTRACTOR may elect to load a portion of this material and equipment
on the barge after it reaches the installation site.

c. Barge navigation aids required for towing are operational.

d. Required towing shapes are installed.

e. Launch system shall be inspected to ensure good operating order. Presence


and proper storage of spare parts, hoses, rigging, and equipment for the
launch system shall be checked, inventoried and securely stowed for
transport.

f. Inventory all field installed equipment, ship loose items and other materials
and ensure that all are securely stowed and seafastened for transport.

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7.4 Decision to Commence Tow

a. The decision to commence all tows will be made jointly by CONTRACTOR,


COMPANY and Marine Surveyor. Tow shall not commence until a three day
weather window is forecast that shows weather conditions to be less severe
than Beaufort Storm 5 (or less as required by the "Towage Plan").

b. A tow shall not commence until all cargo bracing, seafastening and barge
strengthening has been installed and welded out and CONTRACTOR has
obtained COMPANY approval for all procedures, drawings and calculations
required by the Technical Requirements.

c. After completion of the pre-tow checks and inspections the Marine Surveyor
shall issue a certificate of seaworthiness for each tow. No tow shall
commence until this certificate has been issued.

d. A pre-tow meeting shall be held between CONTRACTOR, COMPANY and


Marine Surveyor for final review of tow plan and any unresolved "punch list"
items.

8 TOWING GEAR

8.1 Strength

a. The minimum ultimate (breaking) strength of all towage connections,


fairleads and bridle shall be not less than three times the continuous static
bollard pull of the largest towing vessel plus 44 tons (40 tonnes), from any
possible direction.

b. If, for any reason, the towline breaking strength is required to be more than
three times static bollard pull, then the ultimate strength of the connections
and bridle, etc., shall all exceed the required strength of the towline.

c. The breaking load (BL) of shackles shall be at least 10% greater than the BL
of the towline to be used (or required BL of bridle if shackle is part of the
bridle).

d. If the breaking load of the shackles is not known, then the Safe Working
Load (SWL) shall exceed the continuous static bollard pull of the largest
towing vessel to be used.

8.2 Towage Connection Points

a. Towage connections to the barge shall be of an approved type. The towage


shall be able to be quickly released under adverse conditions, to allow a
fouled bridle or towline to be cleared.

b. Sufficient under-deck strength shall be provided for all towage connection


points. They shall be located at the intersection of transverse and
longitudinal bulkheads in order to transfer the load to the barge structural
framing.

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c. COMPANY may direct the CONTRACTOR, at CONTRACTOR's expense, to
test the towage connection points using NDT methods prescribed by the
COMPANY.

8.3 Fairleads

a. Where fitted, fairleads shall be of an approved type, located close to the


deck edge. They shall be equipped with capping bars and located in line
with the tow connections.

b. Where the bridle can bear on the deck edge, the deck edge shall be suitably
faired.

8.4 Main Towing Wire and Spare

a. The main and spare tow wires shall have a breaking strength, after making
allowance for corrosion and wear, of at least two times static bollard pull
(BP). For tugs under 88 tons (80 tonnes) ton BP the breaking load (BL) of
the tug wire shall be based on the following guidelines, subject to
COMPANY approval:

 BP = 22 – 33 tons (20 – 30 tonnes), BL = 2.75 x BP

 BP = 44 – 66 tons (40 – 60 tonnes), BL = 2.50 x BP

 BP = 88+ tons (80+ tonnes), BL = 2.00 x BP

b. The length of the main and spare tow wire shall each be at least 3000  feet
(910 meters) for unrestricted towing. For specific tows in benign weather
areas or areas of restricted space, use of shorter wires shall be subject to
COMPANY approval.

8.5 Synthetic Spring

a. Synthetic spring if used shall have a breaking load at least two times that of
the main wire. It must be in good condition and protected from wear,
solvents and sunlight.

b. The synthetic spring shall be made up as a continuous loop with a hard eye
at each end.

c. The synthetic spring shall normally be shackled between the main towing
wire and the intermediate pennant.

8.6 Shackles

a. The breaking load (BL) of any shackle in the tow shall be at least 10%
greater than the BL of the towline (or required BL of the bridle if the shackle
is part of the bridle).

b. If Safe Working Load (SWL) of the shackle is quoted instead of the Breaking
Load (BL), then SWL shall not be less than the Static Bollard Pull of the
towing vessel.

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c. All towing vessels shall carry adequate spare shackles of sufficient size, as
well as number of smaller ones. Split pins or seizing wire for the shackle
shall also be carried.

8.7 Hard Eyes

All towlines, pennants, etc., shall have hard eyes or sockets.

8.8 Bridle Apex

The bridle apex connection shall be a towing ring or triangular shaped plate.
This is often called the "Delta," "Flounder" or "Monkey" Plate.

8.9 Bridle Legs

a. Each bridle leg shall be of stud link chain or composite chain and wire with a
minimum diameter of 2 1/2" (64 mm). If composite, the chain shall be
sufficiently long to extend beyond the deck edge, and prevent the wire
chafing.

b. The length of each leg shall be such that the angle at the apex is between
45 and 60.

c. The end link of any chain shall be a special enlarged link, not a normal link
with the stud removed. All wire shall have "hard eyes."

d. Each bridle leg shall be connected to a flounder plate and a tail chain (chain
pennant) having the same dimensions and breaking strength as the bridle
legs filled forward on the flounder plate and sufficient length to allow the tug
to gather it onto its deck without getting too close to the barge.

8.10 Intermediate Pennant

a. An intermediate wire pennant shall always be fitted between the main towline
and the bridle or chain pennant.

b. The breaking strength of the pennant shall not be less than that of the main
towline with the possible exceptions indicated item “c.” below. It shall have
"hard eyes" and be of the same lay (i.e., left or right hand) as the main
towline.

c. The use and design of a "stretcher," "fuse" or "weak link" pennant is subject
to COMPANY and Marine Surveyor approval.

d. A nylon spring shall not be connected directly to the bridle apex.

e. A spare pennant shall be carried on the towing vessel or barge.

8.11 Bridle Recovery System

8.11.1 Type A - with Winch

a. This type of bridle recovery system is shown in Figure 1. It consists of a


winch (9) and a recovery line (7) connected to the bridle apex (5), via a
suitable lead (8) which may be an "A" frame roller or bolster plate.

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The recovery winch shall be manually operated, or have its own power
source, and have an adequate barrel capacity for the required recovery wire.
If manually operated it shall be so geared that the tow bridle apex can be
recovered by two men operating the equipment in bad weather, and shall be
equipped with ratchet gear and brake. The winch shall be capable of
handling at least 5.5 tons (5 tonnes) load, or 75% of the weight of the bridle,
plus attachments including intermediate pennant, whichever is greater. It
shall be suitably secured to the barge structure.

b. The breaking load of the recovery wire shall be at least three times the
weight of the bridle, apex and intermediate pennant. The wire shall be at
least 1 inch (25 mm) diameter.

c. The recovery wire shall be shackled onto the bridle apex. It may have its
own shackles on the rear side of the delta plate.

8.11.2 Type B - with Pennant

a. If the Type A system cannot be fitted, the Type B system shown in Figure 2
may be used. This has an additional pennant, not less than 165 feet (50 m)
in length, as strong as the intermediate pennant. It is connected into the
towing arrangement at the fore end of the bridle apex. This pennant is led
back to the barge, being soft lashed to one of the bridle legs. It shall be
secured outside of all obstructions along the deck edge with soft lashings
every 10 feet (3 m), or metal clips opening outwards.

b. The terminal eye shall be located close to the barge side to enable it to be
passed to the towing vessel. A messenger line shall be available to assist in
this operation.

8.12 Emergency Towing Gear

a. Emergency towing gear must be provided in case of bridle failure or inability


to recover the bridle. This gear shall normally be fitted at the bow of the
barge, but may be accepted at the stern. It may either be a separate bridle
and pennant, or a system as shown in Figure 3. Appropriate spare parts
should also be stored on board the tug to make repairs to the primary bridle
and connections.

The alternative system consists of the following:

 Tow connection on or near the barge centerline (over a bulkhead).

 Capped fairlead (if required).

 Emergency pennant, minimum length 200 ft (60 m) with hard eyes and
chain from tow connection to beyond deck edge.

 Extension wires (if required) long enough to prevent the float line chafing
on the barge.

 Float line, to extend 150 ft (45 m) aft of stern.

 Conspicuous easily handled plastic buoy trailing system.

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b. The strength of items listed above shall be as for the main bridle and
connections. The breaking load of the handling systems shall not be less
than 33 tons (30 tonnes), which must be sufficient to break securing devices.

c. If the emergency tow gear is attached forward, it shall be led over the main
tow bridle. It shall be secured to the edge of the barge deck, outside all
obstructions, with soft lashings every 10 feet (3 m), or metal clips opening
outwards.

d. If the emergency tow gear is attached aft, the wire shall be coiled or flaked
near the stern so that it can be pulled clear. The outboard eye shall be led
over the deck edge to prevent chafe of the float line.

e. The Type B recovery system cannot be accepted as, or be connected to, the
emergency tow gear as it relies on the main bridle tow connections.

9 BARGE STABILITY

9.1 General

CONTRACTOR shall provide COMPANY with calculations and drawings


showing the barge-cargo layouts, buoyancy arrangement, and mass properties.

The CONTRACTOR shall provide a ballast condition that will meet the stability
requirement for the barge plus cargo. This includes loadout, towing and
installation procedures.

All barges shall satisfy the intact and damaged stability requirements set forth in
the United States Coast Guard "Requirements for Mobile Offshore Drilling Units"
or equivalent requirements set forth by a recognized certifying agency or bureau
such as Lloyd's, American Bureau of Shipping, or Det Norske Veritas.

The range of static stability of barge and cargo about an axis shall exceed 40
degrees. The angle of (the point where nonwatertight opening immersion
starts) shall exceed 20 degrees. For dynamic stability the wind shall correspond
to the 1 in 100 tow for the specific route planned. Unless specifically approved
otherwise by the COMPANY, the analysis shall be based on the tow taking
place during the time of the year that would cause the most severe stability
problems.

For the intact dynamic stability, factors of safety against overturning by a 100-
knot wind shall not be less than 1.4 calculated as the ratio of areas under the
righting and overturning moment curves up to the second intercept of those
curves or the angle of down flooding is less.

For the damage dynamic stability, factors of safety against overturning by a 50-
knot wind shall not be less than 1.4 calculated as the ratio of areas under the
righting and overturning moment curves up to the second intercept of those
curves or the angle of down flooding is less.

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9.2 Draft

a. After loadout, CONTRACTOR shall reballast the barge(s) for the tow
condition. The towage draft shall be small enough to give adequate
freeboard and stability and large enough to dampen motion and reduce
slamming. Mean draft in the towage condition shall not exceed the assigned
load line.

b. Where water ballast is used, it shall, where possible, be kept in full tanks,
pressed up so as to minimize free surface sloshing. Other tanks shall be
clean and empty.

c. When selecting tanks to be filled with ballast, the side or wing tanks shall be
used to gain the greatest inertia to resist barge rolling accelerations. Ballast
shall not be concentrated amidships nor isolated at the fore and aft ends as
these arrangements will create undesirable sagging or hogging stresses
respectively within the barge structure.

d. The effect of cargo removal offshore on a barge ballast arrangement shall be


checked, particularly when more than one item is being transported on a
barge. If offshore ballast adjustments are necessary then they shall be
indicated on the arrangement drawing.

e. An approximately 12" (300 mm) wide by 4' (1200 mm) long white line shall be
painted on the port and starboard side of the barge's bow and stern draft
lines.

9.3 Trim

Trim shall be obtained, where possible, by the position of cargo. However,


positioning of the cargo to achieve the desired trim shall not result in excessively
high longitudinal and/or heave accelerations of the cargo. It shall be selected to
give good directional control and will typically be 0.3% and 1.0% of the waterline
length, by the stern. Where barges with faired sterns are fitted with directional
stabilizing skegs, it may be best to have no trim. CONTRACTOR shall discuss
this option with the COMPANY and obtain approval prior to implementation.

9.4 List

The ballast arrangement shall produce the least possible list, and must never be
such that static list exceeds 1% of the barge breadth.

9.5 Pumping and Sounding

9.5.1 Pumping System

a. All barges shall have one of the following systems, able to pump into and
from all critical tanks, in order of preference:

 Two independent pump rooms or one protected pump room, as


described below.

 An unprotected pump room with an independent emergency system that


can pump out the pump room.

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 A system of portable pumps.

b. Independent pump rooms shall have separate pumps, controls, and access
and each shall be able to manifold to all tanks. This may be achieved by
splitting a compartment with a watertight bulkhead.

c. A pump room area shall be protected from flooding, caused by grounding or


collision, by the construction of cofferdams or double bottoms with a
minimum depth of 6 feet (1.8 m) from the outside hull.

9.5.2 Pump Type

a. If portable pumps are used, then they shall either be portable enough to be
moved around the barge (and cargo) by two men, or enough pumping
equipment shall be carried, so that any compartment can be covered.

b. Each portable pump shall be able to pump out from the deepest tank (with
top hat installed). This requires submersible pumps for barges over about
18 feet (5.6 m) depth, due to suction head. Portable submersible pumps
shall be able to fit through tank manholes.

9.5.3 Pump Capacity

The total capacity of the fixed or portable pumps shall be such that any one wing
tank (or other critical tank or pump room) can be emptied in 4 hours. At least
two pumps shall be provided, except where there is a protected pump room.

9.5.4 Vents

All compartments connected to a pumping system shall have a 1/4 inch (6 mm)
diameter breather hold fitted in the air pipe. This will give audible warning or
reduce pressure differentials in event of mishap. This breather hole can be
drilled into the gooseneck of the vent or a metal sleeved hole in the wooden
bung used to close the vent. For short unmanned tows, the vents shall be
closed with the wooden bungs.

9.5.5 Watertight Manholes

a. If manholes to critical compartments are covered up by cargo then either


alternative manholes shall be fitted or cutting gear shall be installed and
positions marked for making access, and welding gear and materials carried
for remaking watertight.

b. Access shall always be available to pump rooms and other work areas.

c. Ladders to the tank bottom are required from each manhole position.

d. Suitable tools shall be provided for removal and refastening manhole covers
and sounding plugs. All manhole covers shall be properly secured with bolts
and gaskets, renewed as necessary.

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9.5.6 Top Hats

a. For manholes in decks that can be covered by seas, a top hat (normally 24
inches (600 mm) high that can be bolted in place shall be provided.

b. A sounding plug shall be installed in each compartment (in manhole covers if


necessary) to avoid removing manhole covers. For tanks that will be
sounded regularly, a sounding tube and striker plate are required.

10 EMERGENCY ANCHOR SYSTEM

10.1 General

All barges shall have an emergency anchor system, always capable of holding
the barge and cargo in gale conditions. (Note that many anchors fitted to
classification society rules are only suitable for holding the barge without cargo.)

10.2 Size and Type of Anchor

a. The weight of one anchor shall be at least 1/10 of the static bollard pull
required for the tow.

b. For a barge that will be used for many tows, the anchor shall be chosen for
that with the largest bollard pull requirements.

10.3 Anchor Cable Length

a. The minimum effective length of anchor cable required is 600 feet (180 m),
preferably mounted on a winch. If the cable runs through a spurling pipe, or
other access to storage below decks, then the pipe or access shall be
capable of being made watertight.

b. If there is no winch and inadequate space to flake out a cable properly, a


minimum length of 300 feet (90 m) may be acceptable.

10.4 Anchor Cable Strength

a. For cable on a winch, or capstan, which can be paid out under control, the
minimum breaking load of the cable shall be fifteen times the weight of the
anchor, or one and one-half times holding power of the anchor if greater.

b. For cable flaked out, to allow for the extra shock load, the minimum breaking
load of the cable shall be thirty times the weight of the anchor (or three times
holding power if greater). The last few flakes of cable on deck shall have
lashings that will break and slow down the cable before it is fully paid out.

10.5 Attachment of Cable

a. The inboard end of the cable shall be led through a capped fairlead near the
barge center line and be secured fixed to the barge.

b. The breaking load of connections of the cable to the winch or padeye on the
barge structure shall be greater than that of the cable.

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10.6 Anchor Mounting and Release

a. If there is no suitable permanent anchor housing, the anchor shall be


mounted on a billboard, as shown in Figure 4, at about 60 degrees to the
horizontal.

b. The anchor shall be held on the billboard in stops to prevent lateral and
upwards movement. It shall be secured by wire and/or chain stops that can
be easily released manually without endangering the operator.

c. The billboard shall normally be mounted on the stern. It shall be positioned


such that on release the anchor will drop clear of the barge and the cable will
pay out without fouling.

d. If the anchor is mounted at the stern, this will become the bow when
anchored. Anchor lights and shapes must be positioned accordingly.

e. For any system, it must be possible to safely release the anchor manually,
without the use of power to release pawls or dog securing devices. If the
anchor is held on a brake, an additional manually released fastening shall be
fitted.

11 MOORING ARRANGEMENTS

11.1 Position

The barge shall be provided with a minimum of at least four mooring positions
(bollards/stagehorse, etc.) on each side of the barge. If fairleads to the bollards
are not installed, then the bollards shall be provided with capping bars, horns, or
head plate to suitably retain mooring lines at high angles of pull.

11.2 Mooring Ropes

At least four mooring ropes of adequate length and strength, typically about 2 to
3 inches (50 to 75 mm) diameter polypropylene or nylon, 200 to 300 feet (60 to
90 m) long each shall be provided for a sea passage. These ropes may be
carried on the towing unit if they cannot be stored or secured on the barge.

12 DAMAGE CONTROL

When the planned duration of the tow exceeds two days, the following
equipment shall be carried on the barge in packages:

 Burning Gear

 Welding Equipment

 Steel Plate - Various Sizes

 Caulking Material

 Sand

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 Cement

 Nails

 Wooden Plugs - Various Sizes

 Wooden Wedges - Various Sizes

 Hammer and Tools

13 NAVIGATION LIGHTS AND SOUND SIGNALS

13.1 General

The barge shall carry the lights and shapes required by the International
Regulations for Preventing Collisions at Sea (1972), and any local regulations.

13.2 Power Source

Navigation lights shall be independently operated (e.g., by gas burning or from


independent electrical power source). Spare mantles/bulbs shall be carried, and
power sources shall be amply adequate for the maximum anticipated duration of
the voyage.

14 TOWING VESSEL

14.1 General

a. The towing vessel(s) shall be inspected by a Marine Surveyor before the tow.
The survey will cover the vessel, its equipment, machinery and manning.

b. Upon receipt of barge dimensions, loaded draft and dimensions of cargo, the
CONTRACTOR will assess towage resistance and will submit for COMPANY
approval the details of towing vessel(s).

c. Minimum bollard pull requirements shall be computed by methods approved


by the COMPANY and submitted to the COMPANY for approval.

14.2 Towing Winch

a. The towing vessel(s) shall be equipped with towing winches.

b. If only one drum is used for towing wire, the spare wire shall be stowed on a
reel or other spooling device, and be readily accessible even in heavy
weather and in such a position that transfer to the main towing drum can be
easily effected.

c. The winch shall be adequately secured to the tug. The end of the wire shall
be made fast to the drum.

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14.3 Tailgates/Stern Rails

Where a towing tailgate or stern rail is fitted, the radius of the upper rail shall be
more than ten times the diameter of the vessel's main towline, and adequately
faired to prevent snagging.

14.4 Additional Equipment

a. Antichafe gear shall be fitted as necessary. In particular, all wire shall be


protected at towing pods, tow bars and stern rail.

b. All towing craft shall be equipped with burning and welding gear suitable for
use by crew members during periods of emergency.

c. On any tow outside coastal limits, the towing vessel(s) shall carry a portable
pump suitably equipped with means of suction and delivery, having a
self-contained power unit with sufficient fuel for 12 hours usage at the
pump's maximum rating.

14.5 Towline Positioning and Control

a. Positioning the towline in preparation for towage shall be conducted in such


a manner so as to prevent entanglement and fouling around the propellers of
the tug.

b. Where a towing pod is fitted, its strength shall be shown to be adequate. It


shall be well faired and the inside and ends shall have a minimum radius of
ten times the towline diameter.

c. Where no pod is fitted, the after deck shall be fitted with a gog rope,
mechanically operated and capable of being adjusted from a remote station.
Where the anchor-handling wire is used as a gog rope, a spare must be
carried.

d. On square-sterned towing vessels, mechanically or hydraulically operated


tops, capable of being withdrawn or removed, shall be fitted near the aft end
of the bulwarks, to prevent the towline slipping around the vessel's quarter in
heavy weather.

e. A powered work boat shall be provided, for emergency communication with


the cargo barge while under tow, and must have adequate means for
launching in a sea way.

f. In addition to the classification requirements, the towing vessel shall carry


portable transmitter/receivers, i.e., walkie-talkies, for communication with the
barge when tug personnel are placed on board during an emergency.
Suitable spare batteries or means of recharging them shall be provided.

g. Tow vessels shall be fitted with a search light to aid night operations and for
use in illuminating the tow during periods of emergency, or malfunction of the
prescribed navigation lights.

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14.6 Bunkers

The towing vessel(s) shall have a reserve of fuel and other consumables of at
least 5 days supply over any proposed towage duration. In the event that the
fuel reserve drops below 5 days supply during the voyage due to adverse
weather conditions, CONTRACTOR shall resupply the towing vessel at sea. If
refueling enroute is proposed, then suitable arrangements shall be made before
the tow starts.

15 TRANSPORTATION FORCES

15.1 General

The cargo and seafastening shall be designed to withstand the motions and
forces resulting from the design transportation conditions. CONTRACTOR’s
procedure for performing all motion related analyses, including fatigue analysis,
shall be submitted to the COMPANY for review and approval at least 30 days
prior to starting analyses.

15.2 Motion Analysis

a. A dynamic motion analysis of the barge/cargo system shall be performed to


determine maximum barge response for a 1 in 100 tow for the specific route
planned as approved by the COMPANY. CONTRACTOR shall obtain tow
specific environmental criteria for the analysis from a recognized marine
consultant and submit it to COMPANY for approval along with the analysis
procedure. Unless specifically approved otherwise by the COMPANY, the
analyses shall assume tow to take place during that part of the year that
results in the most severe barge-cargo response. If final barge selections
have not been made, conservative assumptions shall be made regarding
barge sizes and cargo layouts. The analysis shall consider the following:

 Static and dynamic loading from barge movements (head, quartering and
beam seas)

 One minute sustained wind

 Wave slaming, pounding and buoyancy of items on deck (for the


maximum angle of roll or pitch, assuming a level sea)

 The cargo (structure) and seafastenings shall be designed for the 1 in


1000 forces resulting from the above

b. Gravity, roll and pitch acceleration forces shall be resolved into components
acting parallel and perpendicular with the barge deck. These combinations
of forces shall be tabulated for all items of cargo, and used as the basis for
design of cargo, supports and seafastenings.

c. The following roll and pitch angles and heave accelerations shall be used to
derive transportation forces on the cargo and barge if more severe than the
motion analysis response.

Single Amplitude

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(in 10 sec period)

Type Roll Pitch Heave

Small Cargo Barge 25o(2) 15o 0.2g


(250 feet length
75 feet beam)

Larger Barges 20o(2) 10o 0.2g

Inland Tows 5o(1)(2) 5o(1) 0.1g

Notes:

(1) Use static angle corresponding to worst damage stability condition, if


greater

(2) Roll center is assumed at the waterline.

d. Under no circumstance shall the global accelerations used for transportation


design be less than:

 0.65g Lateral
 0.35g Longitudinal
 0.50g Vertical

15.3 Allowable Stress Levels

a. The CONTRACTOR shall provide documentation and calculations to


COMPANY not later than one hundred and twenty (120) days prior to
respective loadout dates demonstrating that all barges and cargo comply
with all allowable stresses set forth by API, AISC and the barge's classifying
authority for all loading conditions encountered during loadout, transportation
and launch as applicable.

b. The following maximum stress ratio (allowable stress/AISC basic allowable)


limits shall apply:

Item Loadout Transport

Barge 1.0 1.0

Cargo 1.0 1.33 (See note 1)

Seafastening N/A 1.0

Note 1: Design of cargo structural members directly attached to the


seafastening shall be based on an allowable stress ratio of 1.0.

15.4 Fatigue Damage Prevention

CONTRACTOR shall conduct structural fatigue analyses and provide designs to


mitigate fatigue damage.

a. CONTRACTOR shall submit tow seastate criteria for COMPANY approval.

March 2004 Specification No. EGP3 – 01.22 Page 22 of 31


b. The factor of safety on the number of tows shall be 4.

c. COMPANY approval is required for SCF formula selection.

d. CONTRACTOR shall submit to COMPANY the analytical procedures for the


fatigue analysis 30 days prior to starting the analysis.

e. Seafastening shall be included in the fatigue analysis.

f. Stress concentration factors for the seafastening to structure joints are to be


limited to a maximum of 6.0.

16 POST TOW INSPECTION

a. A visual inspection witnessed by COMPANY, shall be made of all cargo


components upon arrival at destination. CONTRACTOR shall prepare for
COMPANY approval a post tow inspection plan and submit to COMPANY for
approval at least 120 days prior to loadout. The plan shall identify members
and joints to be inspected and method(s) of inspection. The post tow
inspection plan shall consider the results of the transportation analyses when
identifying the members and joints to be inspected.

b. Post-tow inspection records shall be provided to the COMPANY within


twenty-four hours of inspection and prior to lift of modules or components. If
damage is detected, the scope of the inspection shall be increased to
ascertain overall damage to the cargo. The increased scope may include
the use of NDT methods and shall be performed at CONTRACTOR's
expense.

17 POLLUTION PREVENTION

a. All operations shall be conducted in such a manner as to preclude pollution


of the waters of adjacent streams and navigable water ways.

b. The disposal of liquid waste materials into the waters shall be limited to
saltwater and other materials that have been adequately treated for the
removal of oil or other constituents that may be harmful to aquatic life or
injurious to life and property.

c. Other nonliquid waste materials that may be harmful or hazardous to life or


property, or that result in an unsightly appearance, shall not be disposed of
into the waters.

d. The CONTRACTOR shall take every precaution to prevent structural metal


debris and junk from falling into the water during loadout, transportation or
after arrival at destination.

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18 SCRAP MATERIAL AND CLEAN-UP

All scrap material including seafastenings shall be disposed of at


CONTRACTOR's expense. CONTRACTOR shall be responsible for cleaning up
the barge(s) after delivery of the cargo.

19 DAMAGE REPAIR

The CONTRACTOR shall be responsible for repair of any damage to the cargo,
and shall submit repair proposals and procedures to the COMPANY for
approval. Repairs may be required immediately or at some future date, as
directed by the COMPANY. All repairs and related activity will be at
CONTRACTOR’s cost.

20 DOCUMENTATION REQUIREMENTS

20.1 Drawings

CONTRACTOR shall furnish COMPANY with drawings for the cargo barges, to
be used for transportation, not later than 120 days prior to loadout. Drawings
shall include the following:

 General Arrangement

 Outboard Profile and Main Deck Arrangement

 Compartmentation Plan and Capacity Plan (including deadweight scale)

 Hydrostatic Curves

 Cross Curves of Stability

 Midship Section and Transverse Framing Detail

 Shell Plating and Framing

 Bow Sections and Details

 Stern Sections and Details

 Longitudinal and Transverse Bulkhead Details (all Bulkheads)

 Towing Bitt Details and Tow Rigging Arrangement

 Ballast Schematic (including pump capacities and curves)

 Skidway Arrangement and Details

20.2 Calculations

CONTRACTOR shall provide, 120 days prior to loadout, all detailed calculations
and drawings that demonstrate the adequacy of all designs.

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20.3 Towing Progress Report and Documents

The barge position and attitude will be recorded at least twice daily and
communicated by fax or e-mail to the COMPANY at least once a day. A barge
log shall be kept current and a copy provided to the COMPANY at the
completion of the charter. This document will include:

 Date and Time

 Position, Speed and Heading

 Wind Speed and Direction

 Sea Height and Direction

 Swell Height and Direction

 Barge Roll Angle and Period

 Any Unusual Cargo and Vessel Behavior

20.4 Incident Analysis

If an incident or injury occurs at any point in the transport of materials,


CONTRACTOR shall conduct a Root Cause Analysis, in accordance with
Exhibit F – HES Management Plan, to the satisfaction of COMPANY.

21 FABRICATION AND ASSEMBLY

CONTRACTOR shall maintain full-time quality control inspector(s) at fabrication


and assembly sites at all times when significant work is being carried out. At
least one AWS certified welding inspector shall be on duty whenever welding is
in progress.

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APPENDIX I

STANDARDS AND CODES

American Bureau of Shipping (ABS)

Rules for Building and Classing Mobile Offshore Drilling Units

Rules for Building and Classing Steel Vessels

American Institute of Steel Construction (AISC)

Specification for Structural Steel Buildings – Allowable Stress Design and Plastic Design

American National Standards Institute (ANSI)

A58.1 Building Code Requirements for Minimum Design Loads in Buildings and
Other Structures

American Petroleum Institute (API)

RP 2A-WSD Recommended Practice for Planning, Designing and Constructing Fixed


Offshore Platforms – Working Stress Design

RP 2M Recommended Practice for Qualification Testing of Steel Anchor Designs for


Floating Structures

American Society for Non-Destructive Testing (ASNT)

SNT-TC-1A Non-Destructive Testing Qualification and Certification

American Society for Testing and Materials (ASTM)

A36/A36M Standard Specification for Carbon Structural Steel

American Society of Mechanical Engineers (ASME)

Section IX Welding and Brazing Qualifications

American Welding Society (AWS)

D1.1 Structural Welding Code – Steel

Minerals Management Service (MMS)

Requirements for Verifying the Structural Integrity of OCS Platform

United States Coast Guard (USCG)

Requirements for Mobile Offshore Drilling Units

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United States Department of Labor - Occupational Safety and Health Administration
(OSHA)

29 CFR 1910 General Industry OSHA Safety and Health Standards

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APPENDIX II

PROJECT DOCUMENTS

Exhibit F - Health, Environment, and Safety Management Plan

Exhibit P - Security Requirements

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