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Contents
Fluid machines 7.1. Introduction
7.2. Components and description
7.3. Velocity diagrams for a centrifugal compressor
7.4. Slip factor
7.5. Energy transfer
7.6. Power input factor
Chapter 7: Centrifugal Compressors 7.7. Mollier chart
7.7.1. Inlet casing
7.7.2. Impeller
7.8. Stage pressure rise and loading coefficient
7.9. Diffuser
7.10. Degree of reaction
7.11. Pre-whirl and inlet guide vanes
7.12. Inlet velocity limitations
Dr. Tran Tien Anh 7.13. Mach number in the diffuser
Ho Chi Minh city University of Technology (HCMUT) 7.14. Centrifugal compressor characteristics
tienanh@hcmut.edu.vn 7.14.1. Surging
7.14.2. Rotating stall
7.14.3. Choking
7.15. Characteristic curve
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Introduction Introduction
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Introduction Introduction
Because of the relatively short passage length, If the density ratio across the compressor is
loss of performance due to build-up deposits will less than about 1.05, it’s a fan. In that case the
not be as great as the axial compressors fluid is treated as being incompressible;
=> The working fluid may even be a otherwise compressible flow equations must
contaminated gas be used
In this chapter, the centrifugal compressor and
fan are considered together as the theory
applied to both machines is the same
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stator
rotor
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The gas enters the compressor at the eye, in an It should be noted that the blades are radial i.e.
axial direction with an absolute velocity c1 and the blade angle 2is 900 while the relative
moves into the inducer section, which can be 2'
velocity vectorw 2 is at angle because of slip
in a separate form or be a part of the blades
Energy is imparted to the gas by the rotating
blades, thereby increasing its static pressure; as
it moves from radius r to r , and the gas
1 2
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Slip factor
'
2
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• Slip factor equation becomes: • The Stodola slip factor equation gives best
u2sin 2 results for the blade angle in the range:
s 1
z u2 c2mcot 2 20 0
2 300
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Energy transfer
u2c2u u2
• Energy Transfer E 2
g g
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• With slip, the theoretical work is: • In a real fluid some of the power supplied by
the impeller is used in overcoming losses that
have a braking effect on the air conveyed by
E
c '2u u 2
sc2u u2 su22 the vanes, and these include windage, disc
g g g friction and casing friction. The total power
per unit weight of flow is therefore modified
by a power input factor.
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2
(section – 00)
2
So, the actual energy transfer becomes c
h 01 h1 1
(section – 01)
2
u2
Eactual s 2 since no shaft work has been done and
g assuming that adiabatic steady flow occurs
is also known as “stage loading coefficient” h00 h01
c02 c2
h0 h1 1
2 2
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W c2 c 2 cu 2
h02 h01 I h ucu h m ucu
m 2 2
2 2
w u cu cu
2
w 2 wu 2 cu 2
From Euler’s pump equation h ucu h ucu
2 2
W E u c u c
g Hlt g g 2 2u 1 1u
u2c2u u1c1u
2
2
w u 2ucu cu cu
2
2 w 2 u 2 2uc c 2 c 2
u u u
m mg
g h
2
ucu h
2
ucu
2
w u 2
u 2
c12 c2 h h0,rel
I h1 u1c1u h2 2 u2c2u 2 2 2
2 2
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u 2 u 2 w 2 w 2
h2 h1 2 1
1 2
p 03 T03ss 1
2 2
p01 T01
the chief contribution to the static enthalpy rise T T01 1 su 22 1
is from the term u2 u1
1 c 03
2 2
1 c
2 T01 c pT01
c 0 is assumed
1u
W E u c u c
2
a 01 RT01 cp R
h02 h01 g g 2 2u 1 1u
u 2c2 u u1c1u u 2c2 u 1
m mg g
u 2 p03 u 2 1
h02 h01 g s 2 su22 1 c s 1 22
g p01 a01
su22
T02 T01
cp
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Stage pressure rise and loading coefficient Stage pressure rise and loading coefficient
Pressure coefficient
Work suppl ied u 2c2u u1c1u
u2c2 u 0 c 2m Work _ done / kg
u2 u 2 c2m cot 2 2 p
u 22
c u2
u22 1 2m cot 2 u22 1 2 cot 2 c2u u2 c2m cot 2
u2
1 W
u22 1 2 cot 2 c pT01 R0 1 u2c2u 0 u2 u2 c2m cot 2 u22 1 2 cot 2
m
where 2 is the flow coefficient at the impeller exit u22 1 2 cot 2 p02 u 2 1 2 cot 2 1
p 1 2 cot 2 R0 1 2
u 2
p0 1 c pT0 1
p02 u 2 1 2 cot 2 1 2
R0 1 2
p0 1 c pT01
p02 u 2 1 p2 u 2 1
R0 1 p 2 R 1 p 2
p01 cpT01 p1 cpT1
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Stage pressure rise and loading coefficient Stage pressure rise and loading coefficient
2 u22 p 1 2 cot 2
But c p (T02 T01 ) su 2
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• Here diffusion takes place in a parallel-sided passage and is Q Acm 2rb cm m 3 / s
governed by the principle of conservation of angular
m Q Acm 2rb cm kg / s
momentum of the fluid.
rbc
• The radial component of absolute velocity is controlled by the rbcm 2r2b2c2m cm 2 2 2 2m
radial cross-sectional area of flow rb
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If frictionless flow is assumed, then by conservation of angular momentum A ring of diffuser vanes surrounds the impeller at the outlet
c r Diffusion increases with the increase in the vane number. But
cur c2ur2 cu 2u 2
r increasing the vane number increases the friction loss.
c2ur2 When the number of diffuser passages is less than the number of
c i.e cur c2ur2 const
r impeller passages, a more uniform total flow occurs.
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h 3s h 2 c T T2
D p 3s • The degree or reaction of a centrifugal compressor stage is
h3 h2 c p T3 T2
given by
1
T T p 3 1
T2 3s 1 2
p
2
Change _ in _static _enthalpy _ in _ the _ impeller
T2
R
Change _ in _ stagnation _enthalpy _ in _ the _ stage
T3 T2 T3 T2
h h1
2
h02 h01
h03 h 01 h02 h01 because h03 h02
For adiabatic deceleration of the fluid from absolute velocity to ca3
c2 with
corresponding increase of static pressure from to
p2 p3
c22 c3
h02 h03 h2 h3 3
2 2
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u2
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Forward-bent blades have higher pressure ratios. Better efficiencies can be obtained from
But backward-bent blades than with radial vanes, but
Low efficiency owing to large slip factor the pressure ratio is lower. The radial-blade
(between 1 and 2). impellers are usually preferred because
Operating range is closer to the surge line Ease of manufacturing
even under normal running conditions thus Lowest unit blade stress
narrowing the stable operating range Higher pressure ratios with good efficiency.
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7.11. Pre-whirl and inlet guide vanes 7.12. Inlet velocity limitations
To restrict the Mach number at inlet lo an acceptable value, pre-whirl should be
imparted on the air entering the eye. This can be done by placing guide van at the
inlet.
Apart from reducing the Mach number, the pre-whirl has another advantage of
Controlling the Mach number at the eye of a centrifugal compressor affects the inlet
reduced curvature of the impeller vanes at inlet. Pre-whirl vanes have the
relative velocity ,wtwo
1
cases may be examined for the same mass flow rate having
disadvantage or introducing additional pans and additional weights, which
uniform absolute velocityc,1 with zero whirl velocity at cthe entry
0 to a centrifugal
should be an important parameter to be controlled in jet airplanes. 1u
compressor.
Limiting values of Mach number are usually kept between 0.7~0.8, for flow over
the blades.
Figure 7.15: Effect of inlet guide vanes on the inlet relative velocity
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Case 1: Large eye tip diameter Case 2: Small eye tip diameter
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m 1 R 2k c1 1
p01
1
1 2 1
M1
u RT01 2 (7.16)
1
R
u 2k
m 1 12 c1
m 2
u12c1 w1 sin 1 w1 cos 1 w1 3 sin2 1 cos 1
2
(7.15)
1k
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From equation (7.16) in equation (7.15), From equations (7.19) and (7.20) respectively in equation (7.18),
m 2 M 1,3rel sin 2 1 * cos 1
2
m RT01 3 2
w sin 1 cos 1 3 1 (7.21)
1
(7.17) k p01 RT01 2 1
kp01 1 1 M 2 cos2
1
1
1 1 M 2 2 1,rel 1
1
2
w1 M 1,rel a1
a 01 T01 2
1
1 M 12 2 (7.19) M 1 M 1,rel cos 1 (7.20)
a1 T1 2
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High Mach numbers at inlet to the diffuser vanes will cause high pressures at the
stagnation points on the diffuser vane tips, which leads to a variation of static pressure
around the circumference diffuser. This pressure variation is transmitted radially across
the vaneless space and can cause cyclic loading of the impeller which may lead to early
fatigue failure.
Note: The actual curve is differing from the ideal curve due to the following reasons.
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Choking Choking
1
u12 2 2
1 2c T
m
p 01
p0101 2 1
A
Maximum mass flow rate equation for In the diffuser passages, the subscripts
isentropic flow at the throat of a changed to the impeller outlet conditions.
converging nozzle
1 1
1 2 1 2
m 2 1 m 2 1
p0000 p0202
A 1
A 1
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1. Al all speeds the range of mass flow over which the centrifugal 10kg/s of air is to be compressed in an uncooled centrifugal
compressor will operate before surging or choking occurs is compressor or the single sided impeller type. The ambient air
quite wide, but this range decreases as the speed increases. conditions are 1bar and 200C. The compressor runs at 20,000rpm,
2. Maximum efficiency (dotted line) occurs well within the surge has isentropic efficiency of 80%, and compresses the air from
point, making this type of compressor relatively insensitive to 1bar static pressure to 4.5bar total pressure. The air enters the
mass flow changes. impeller eye with a velocity 150m/s with no pre-whirl. Assuming
3. For a particular speed, the mass flow rate decreases as the that the ratio of whirl speed to tip speed is 0.95, calculate:
pressure ratio increases. a) rise in total temperature during compression, if the change in
4. For a given pressure ratio, the mass flow rate increases with kinetic energy is negligible.
increase in speed. Under such conditions, the efficiency however b) impeller tip speed and tip diameter,
falls rapidly.
c) power required to drive the compressor,
The onset of surge occurring at increasingly high mass flows, as the speed increases,
while the locus of the limit of stability is called the surge line. The limit of maximum
d) the external diameter of the eye, for which the internal
flow is usually set by choking in the impeller, while the surge limit of minimum diameter is 15cm
mass flow is set by stalling or the flow into the diffuser vanes.
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Example 7.1
p1 p
Thus the impeller tip speed is 439.62m/s 1 1RT1 p1 RT1 1 p1v1
If is the tip diameter, then RT1 1
Eye annulus
2 c1m c1 150m / s
c) Power required to drive the compressor A1
D Di2
4 e
Di 15cm 0.15m
Work _ done
Power _ required m
kg And
m 2
kg kJ
10 * 183.61 1836.1kW
m 1Ac
1 1m
A1
1c1m
4 e
D Di2
s kg
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u1
Dhn
* 0.6 * 5000
157.1(m / s ) T2 T1 2 288 0 K 1.51.5
329.68K
60 60 p1
c1m c
tan 1 1 J
kgK
u1 u1 1005 329.68K 288K
60 cp T2 T1
1 tan1 20.90 c2u 133.33m / s
157.1 u2 314.16m / s
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p1v1 p2v2 v2 p1 T2 v2 Q2 p1 T2
with Q1 v1; Q2 v2
T1 T2 v1 T1 p2 v1 Q1 T1 p2
c2 m 60m / s
tan 2 18.36
w 2u 180.83m / s p T p T
Q2 Q1 1 . 2 Q1 1 . 2
T1 p2 p2 T1
1 329.68 o K
20 m 3 / s
15.26 m 3 / s
1.5 288 o K
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Example 7.3
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1.41
1005 * 288 4 1.4 1
u22 u 433.6m / s
2
0.749
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Example 7.4
In a centrifugal compressor with inlet guide vanes, air leaving the guide vanes
has a velocity of 91.5m/s at , to the tangential direction.
Determine:
a) Inlet relative Mach number
a) Inlet relative Mach number, assuming frictionless flow through the guide
vanes and impeller c1 91.5m / s
b) Total head isentropic efficiency
The other operating conditions are: c1u c1 cos 70 0 31.29m / s
Impeller diameter at inlet 457mm
Impeller diameter at exit 762mm c1a c1u tan 70 0 85.98m / s
Radial component of velocity at impeller exit 53.4m/s
w1u u1 c1u
Slip factor 0.9
D1n * 0.457 * 11000
Impeller speed 11000rpm With u1 263.21 m / s
60 60
Static pressure at impeller exit 223kPa (absolute)
Take T01=288K and p01=1.013bar. w1u 263.21 31.29 231.92 m / s
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T1 T01
c2
1
288
91.5 2
283.83K
Work _done u 2 c2' u u1c1u su22 u1c1u
2c p 2 * 1005
D2n * 0.762 * 11000
u2 438.88(m/ s)
a1 RT1 1.4 * 287 J / kgK 283.83 K 337.7m / s 60 60
But Work _done cp T02 T01 s u22 u1c1u
Relative Mach number at inlet
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p1 0, 918 * 105
1
RT1
287 * 290.84
1.0998 kg / m 3
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1
Eye tip diameter c T T 2
2 u2 u2 p 03 01
m 1
D Dh2 ca
4 t
T03 T01 s 2
cp s
1
4m p 1005 185.67 2
0.7 456.1m / s
Dt2 Dh2
1ca
s 0.897 u 2
c 0.8 D n
* 0.16 * 16500
0.897
u h
138.23m / s
4m 4 * 8.3 h
60 60
D 2
Dh2 0.162 Dt 0.325m D2n 60u2 60 * 456.1
1ca
t
* 1.0998 * 120 u2 D2 0.528m
60 n * 16, 500
Impeller tip diameter Blade angles at eye hub and eye tip
r 1 r 1
p r p r
T01 03 1
Dhn * 0.16 * 16500
T01 03 1 uh 138.23m / s
p01 p01
60 60
c T03 T01
T03 T01 c
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The following data refers to a centrifugal compressor: tip Dt 0,25m; Dh 0,1m; n 120rps
diameter or the eye 250mm, hub diameter of the eye 100mm, m 5kg / s; p01 102kPa; T01 335K
speed of 120rps, mass of air handled 5kg/s, inlet stagnation
pressure 102kPa, inlet total temperature is 335K.
a) Determine the air angle at inlet of the inducer blade and inlet
a) Air angle at inlet of the inducer blade
relative Mach number.
Since the density and axial velocity component at the inlet of the
b) If IGV (inlet guide valve) is used then determine air angle and inducer section are unknown, their values are determined by
relative Mach number at the exit of IGV. trial and error method.
p01 102 * 103
1 01
RT01
287 * 335
1.061 kg / m 3
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m
c1
1 Dmb
c12 120.12
Dh Dt 0,1 0, 25 Then T1 T01 335 327.8K
Dm 0,175m 2cp 2 *1005
2 2
Dt Dh 0, 25 0,1 1.4
b 0.075m T 1 327.8 1.41
2 2 p1 p01 1 102 94.53kPa
c1
5
114.3(m / s ) T01 335
1.061 * * 0.175 * 0.075
94.53 *103
c12 114.32 1 1.005kg / m3
T1 T01 335 328.5K 287 * 327.8
2cp 2 *1005
m 5
1.4 c1 120.66m / s
T 1
p1 p 01 1
328.5 1.41
102
95.24 * 103 1 Dmb 1.005 * * 0.175 * 0.075
95.24kPa 1 1.01kg / m3
T01 335 287 * 328.5
m 5
c1 120.1m / s
1 Dmb 1.01 * * 0.175 * 0.075
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1 are capproximately
Since the values of and 1
equal to the last
iteration values, the iteration can now be stopped. Thus,
b) With IGV
3 w1 c
1 1.005kg / m tan 1 a
u1 u1
c1 120.66m / s w 120.66
1 tan 1 1 tan1 61.33o
u1 Dmn * 0.175 * 120 65.97m / s u1 65.97
c1 ca 120.66
tan 1 c1 137.52m / s
u1 sin 1 sin 61.33
c 120.66
1 tan1 1 tan1 61.330 c12 137.522
u1 65.97 T1 T01 335 325.59K
c1 120.66 2cp 2 * 1005
w1 137.52 m / s
sin 1 sin 61.33 w1 c 120.66
M r ,1 a 0.334
w w1 137.52 a1 a1 1.4 * 287 * 325.59
M relative,1 1 0.379
a1 RT1 1.4 * 287 * 327.8
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p02 T T 1 0.9 109.7 1.4 1 m 2A c 2 m 1.76 kg / m 3 * 0, 08 m 2 * 28 m / s 3 .9424 kg / s
c 02 01
1 1 2.806
p01 T 288
01
p02
2.806 p 02 2.806 * 1bar 2.806bar
p 01
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A double-sided centrifugal compressor has impeller eye-root and In double-sided centrifugal compressor impeller, there is an eye
tip diameters of 175mm and 312.5mm and is to deliver 20kg/s at on either side of the impeller and the air is taken in on both sides.
16,000rpm. The design ambient conditions are 288K and 100kPa. The double-sided compressor has the advantage that the impeller
Calculate suitable values for the impeller value angles at the root is subjected to approximately equal stresses in the axial direction.
and tip of eye if the air is given of pre-whirl at all radii. The axial
component of inlet velocity is constant over the eye and is about
152m/s. Also compute the maximum Mach number at the eye.
Dh 0.175m; Dt 0.3125m; m 20kg / s; n 16, 000rpm
T01 288K ; p01 100kPa; ca 152m / s
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p1 85.05 * 10 3
1 1.078kg / m 3
RT1 287 * 274.98
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1,t 36.360
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A centrifugal blower takes in air at 100kPa and 309K. It develops a 6522.61 J / kg
Actual _ work _done Ideal _ work _ done / kg 8256.47 J / kg
pressure head of 750mmW.G., while consuming a power of 33kW.
kg b 0.79
79% and mechanical efficiency is 83%,
If the blower efficiency is b
W 6522.61 J / kg
determine 8256.47 J / kg
m 0.79
a) mass rate
Actual power inpul Motor power input m
b) volume rate W 33kW * 0.83 27.39kW
c) exit properties of air
Therefore, the mass flow rate
p1 100kPa; T1 309K ; H 0.75mW .G .
input _ power 33kW ; b 0, 79; m 0.83 W 27.39 * 10 3W
m 3.317 kg / s
Solution Actual work done/kg 8256.47 J / kg
a) Mass rate b) Volume rate
p1 100 * 103
1.128kg / m 3 m 3.317
RT1 287 * 309 Q
1.128
2.94 m 3 / s
p g H 10 * 9.81 * 0.75 7357.5(N / m 2 )
3
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Fan efficiency
2.36kW
Then c 2m 0.25u 2 0.25 * 35.03 8.76 m / s
3kW f 78.7%
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A centrifugal fan has the following data: inner diameter of the impeller 18cm, outer But
c 22 c12
diameter of the impeller 20cm. the absolute velocity at entry is 21m/s and at exit is h02 h01 h2 h1
25m/s, relative velocity at inlet and exit are 20m/s and 17m/s respectively, speed 2
1450rpm, mass flow rate 0.5kg/s, and motor efficiency 78%. Determine: And
(a) stage total pressure rise u 22 u12 w12 w 22
h2 h 1
(b) degree of reaction 2 2
(c) power required to drive the fan. Assume density or air as 1.25kg/m 3 Therefore, the stage total pressure rise is
u 2 u 2 w 2 w 2 c 2 c 2
p0 2
Solution
1
1
1 2
2
D1 0.18m; D2 0.2m ; c1 21m / s ; c2 25m / s 2 2 2
w1 20m / s ; w 2 17m / s; n 1450rpm ; m 0.5kg / s * 0.18 * 1450
u1 13.67 m / s
m 0.78; 1.25kg / m 3 60
* 0.2 * 1450
(a) Stage total pressure rise u2 15.18 m / s
60
p0 h02 h 01 15.182 13.672 202 172 252 212
p 0 1.25
1.25 21.78 55.5 92 211.6 N / m 2
2 2 2
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A centrifugal fan rises the static pressure of air by 14cm of water, while running at a
b) Volume flow rate
speed of 650rpm and consuming 85metric HP as power. The static pressure and
temperature of the air at the fan intake are respectively 75cmHg and 250C, while the
m 260
mass flow rate of air is 260kg/min. Find the exit static pressure and the volume flow Q
1 1
rate in m3/min.
Solution
p1 99.988 * 103
H 0.14mH 2O ; n 650rpm; Power 85MHp; H 1 0.75mHg; 1
RT1
287 * 298
1.169 kg / m 3
T1 273 25 298K ; m 260kg / min; 1metric H.P. 0.735kW
260 kg / min
a) Exit static pressure Q
1.169 kg / m 3
222.4 m 3 / min
p2 p1 p
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