RAS AL KHAIMMAH CEMENT COMPANY

PREHEATER INSPECTION REPORT 23/12/2010

SPECIFIC AREA OF INSPECTION OBSERVATIONS
CYCLONE 1A:
1 Cylindrical portion O.K.
2 Conical portion O.K.
3 Roof condition O.K.
4 Coating condition NO
5 Coating cleaning requirements NO
6 Immersion tube condition O.K.
CYCLONE 1B:
1 Cylindrical portion O.K.
2 Conical portion O.K.
3 Roof condition O.K.
4 Coating condition NO
5 Coating cleaning requirements NO
6 Immersion tube condition O.K.
CYCLONE II:
1 Cylindrical portion O.K.
2 Conical portion O.K.
3 Roof condition O.K.
4 Coating condition NO
5 Coating cleaning requirements NO
6 Immersion tube condition O.K.
CYCLONE III:
1 Cylindrical portion O.K.
2 Conical portion O.K. All three blaster nozzles are O.K.
3 Roof condition O.K.
4 Coating condition NO
5 Coating cleaning requirements NO
6 Immersion tube condition O.K.
CYCLONE IV:
1 Cylindrical portion O.K.
2 Conical portion Upper cone at three place approx. 3M² patch required.
3 Roof condition O.K.
4 Coating condition NO COATING
5 Coating cleaning requirements NO
6 Immersion tube condition O.K.
CYCLONE V:
1 Cylindrical portion O.K.
2 Conical portion O.K.
3 Roof condition O.K.
4 Coating condition Abnormally there was no coating inside the cyclone, it is just like Cyclone -1
5 Coating cleaning requirements NO
6 Immersion tube condition Immersion tube is not there into cyclone - V
DUCT CY.II TO CY. I A AND I B
1 Duct Walls O.K.
2 Bull nose of Cyclone IA and IB O.K.
3 Duct Roof O.K.
4 Coating conditions NO COATING
5 Coating cleaning requirements NO
6 Splash box of feed chute O.K.
DUCT CYCLONE III TO CYCLONE II
1 Duct Walls O.K.
2 Bull nose of Cyclone II O.K.
3 Duct Roof O.K.
4 Coating conditions NO COATING
5 Coating cleaning requirements NO
6 Splash box of cyclone IA and IB O.K.
DUCT CYCLONE IV TO CYCLONE III
1 Duct Walls O.K.
2 Bull nose of Cyclone III O.K.
3 Duct Roof O.K.
4 Coating conditions NO COATING
5 Coating cleaning requirements NO
6 Splash box conditions of cyclone II O.K.
DUCT CYCLONE V TO CYCLONE IV
1 Duct Walls O.K.
2 Bull nose of Cyclone IV O.K.
3 Duct Roof O.K.
4 Coating conditions NO COATING
5 Coating cleaning requirements NO COATING
6 Splash box conditions of cyclone III O.K.
GOOSE NECK TO CYCLONE V
1 Duct Walls O.K.
2 Bull nose of Cyclone V O.K.
3 Duct Roof O.K.
4 Coating conditions NO COATING
5 Coating cleaning requirements O.K.
GOOSE NECK
1 Duct Walls O.K.
2 Duct Roof O.K.
3 Coating conditions 200 TO 250 MM THICK COATING FOUND
4 Coating cleaning requirements Yes
MIXING CHAMBER TO GOOSE NECK
1 Duct Walls O.K.
2 Coating conditions 100 MM AT BEND POSITION
3 Coating cleaning requirements YES
MIXING CHAMBER
1 Duct Walls O.K.
2 Coating conditions NO COATING
3 Coating cleaning requirements NO COATING
4 Horizantal and Vertical beams Good
PRECALCINER
1 Side walls O.K.
2 Roof Replaced with new.
3 Coating conditions NO COATING
4 Tertiary air inlet duct O.K.
PRECALCINER TO MIXING CHAMBER DUCT
1 Side walls O.K.
2 Slope wall below calciner O.K.
3 Coating conditions NO COATING
4 Vertical wall below calciner O.K.
KILN INLET
1 Side Walls O.K.
2 Orifice plate area O.K.
3 Orifice plate O.K.
4 Kiln inlet cyclone V meal chute guide O.K.
5 Kiln inlet arch O.K.
TERTIARY AIR DUCT
1 Vertical duct O.K.
2 Horizantal duct O.K.
3 Dust settling chamber Cleaned
4 Tertiary air damper One CCR side flap removed, castable damage in second flap.
COOLER (INLET THROAT UP TO PARTITION WALL)
1 C.C.R.Side wall O.K.
2 G.C.C. Side wall O.K. Both bull nose castable replaced. ( Found in damaged condition )
3 Partition wall O.K.
4 Kiln discharge wall O.K.
5 Cooler roof At two position top, near expansion joint ( Chance fo red spot ) damage.
COOLER (FROM PARTIONWALL UP TO CLINKER BREAKER)
1 C.C.R.Side wall O.K.
2 G.C.C. Side wall O.K.
3 Clinker breaker wall O.K.
4 Cooler roof Some portion 5M² damage.