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Connection tag:- 6
MEMBER PROFILE
BEAM : 1 UB254x146x43
Db = 259.6 mm Wb = 147.3 mm Tf = 12.7 mm tw = 7.3 mm rb = 7.6 mm
BEAM :2 UB356x171x51
Dc = 355.6 mm Wc = 171.5 mm Tc = 11.5 mm twc= 7.3 mm rc = 10.2 mm
e = 96 mm
WHEN PREP WELD REQUIRED
d = 20 mm > 20 mm
dh = 22 mm
nr = 3 no's > 2.99
nc = 2 no's > 1
n = 6 no's > 2
p = 70 mm > 50
pa = 60 mm > 38.7
pb = 59.6 mm > 38.7
g = 120 mm > 67.7
ed = 40 mm > 30
Lp = 280 mm >= 238
Wp = 200 mm > 147.3
tp = 10 mm > 0
Sw = 6 mm > 1.66
Sw1 = 6 mm > 1.87
Sprep = - mm <= 4.3
Sw2 = 6 mm >= 6
ts = 8 mm >= 7.3
MATERIAL GRADE:
Incoming Member, BS EN 10025 S275
Supporting Member, BS EN 10025 S275
Connection steel, BS EN 10025 S275
Bolts, : 8.8
542786011.xls
MATERIAL PROPERTIES
REMARKS
Design Yield Strength of S275 Beam Incoming Member, pyb = 275 N/mm2 Table 9, Page no. 25.
Design Yield Strength of S275 Beam Supporting Member, psyb 275 N/mm2 Table 9, Page no. 25.
Design Yield Strength of S275 connection plate, pyp = 275 N/mm2 Table 9, Page no. 25.
Design Ultimate Strength of S275 Plate Incoming Member, Fub = 410 N/mm3 Table 6, BS EN 10025.
Design Ultimate Strength of S275 Plate Supporting Member, Fus = 410 N/mm4 Table 6, BS EN 10025.
Design Ultimate Strength of S275 connection plate , Fup = 410 N/mm5 Table 6, BS EN 10025.
Bearing Strength of S275 Material Incoming Member, pbs = 460 N/mm2 Table 32, Page no. 136.
Bearing Strength of S275 Material Supporting Member, psbs = 460 N/mm2 Table 32, Page no. 136.
Bearing strength of Gr. 8.8 connectionbolts pbsb = 1000 N/mm2 Table 31, Page no. 136.
Design weld Strength for S275 material pw = 220 N/mm2 Table 37, Page no. 149.
BOLT PROPERTIES
Grade of Bolt, Gr = 8.8
Diameter of Bolt, d = 20 mm
Diameter of Bolt Hole, dh = 22 mm
Number of Bolt Rows, nr = 3 Nos
Number of Bolt Columns, nc = 2 Nos
Total Number of Bolts, n = 6 Nos
Shear/Tensile Stress Area of M20 Bolt, As = 245 mm2
Shear Stress of Gr. 8.8 Bolt, ps = 375 N/mm2
Tensile Stress of Gr. 8.8 Bolt, pt = 560 N/mm2
Shear Capacity of M20 Bolt, Psb = 91.9 kN (Where, Psb = As x ps)
Nominal Tension Capacity of M20 Bolt, Ptb = 109.8 kN (Where, Ptb = 0.8 x As x pt )
PLATE PROPERTIES
Pitch Distance, p = 70 mm
Gauge Distance, g = 120 mm
Plate End Distance, ev = 60 mm
Plate Edge Distance, ed = 40 mm
Length of Plate, Lp = 280 mm
Width of Plate, Wp = 200 mm
Thickness of Plate, tp = 10 mm
1st bolt Dist. from beam top flange, p1b = 60 mm
Last bolt Dist. from beam bottom - p2b = 59.6 mm
flange,
Size of weld between end plate and - sw = 6 mm
beam web & flange,
542786011.xls
Section modulus of bolt group, (Major Axis)
Zbg = nc x ( La12 + La22 + La32 + La42 + La52 + La62 + La72 + La82+ La92+ La102) / Lan
= 2 x (53.7^2 + 123.7^2 + 193.7^2 + 0^2 + 0^2 + 0^2 + 0^2 + 0^2+ 0^2+ 0^2) / 193.7
= 575.1 mm
Tensile force on Top most bolt due to Mz,
Ftm = Mz x 1000 / Zbg
= 12 x 1000 / 575.1
= 20.9 kN
section modulus of bolt group,(My-Minor Axis moment)
Zbgy = nr x g
= 3x120
= 360 mm
= 20.9 x ( 0 / 193.7 ) + 0 + 10
= 10 kN
5th row bolt, Ftb5 = Ftm x ( La5 / Lan ) + Tbmy + Fta
= 20.9 x ( 0 / 193.7 ) + 0 + 10
= 10 kN
6th row bolt, Ftb6 = Ftm x ( La6 / Lan ) + Tbmy + Fta
= 20.9 x ( 0 / 193.7 ) + 0 + 10
= 10 kN
7th
row bolt, Ftb7 = Ftm x ( La7 / Lan ) + Tbmy + Fta
= 20.9 x ( 0 / 193.7 ) + 0 + 10
= 10 kN
8th row bolt, Ftb8 = Ftm x ( La8 / Lan ) + Tbmy + Fta
= 20.9 x ( 0 / 193.7 ) + 0 + 10
= 10 kN
9th row bolt, Ftb9 = Ftm x ( La9 / Lan ) + Tbmy + Fta
= 20.9 x ( 0 / 193.7 ) + 0 + 10
= 10 kN
10th row bolt, Ftb10 = Ftm x ( La10 / Lan ) + Tbmy + Fta
= 20.9 x ( 0 / 193.7 )
= 0 kN
Ft (Max) = 30.9 kN
Ptb (109.8kN) > Ftmax (30.9kN) : Therefore O.K.
542786011.xls
Check Shear Refer BS5950:2000 (Clause 6.3.2.1)
Vertical Shear per bolt, fvb = Fy / n
= 78 / 6
= 13 kN
Horizontal Shear per bolt, fhb = Fz / n
= 0/6
= 0 kN
Check Bending capacity of end plate Refer BCSA:Joints in Steel Construction-Moment Connections (pp. 10 & 18)
Check for Last bolt row
Distance from bolt centre to 20% distance into end plate weld,
m1a = (g - tw )/2 - 0.8 x sw ed
542786011.xls
Yield Pattern (iii) α x m1a = 2 x π x m1a
= 2 x π x 51.6
= 324.21 mm
Effective length of yield line in equivalent T-stub,
Leff = Min{ Max[ (i) , (ii) ] , (iii) }
= Min{ Max[ 324.21 , 256.4 ] , 324.21 } Failure Mode
= 324.21 mm
Total tension capacity for all bolts in the group,
Ptsum = 2 x Ptb
= 2 x 109.8
= 219.60 kN
Plastic moment capacity of equivalent T-stub of the end plate,
Mp = Leff x tp2 x pyp / (4 x 106)
= 324.21 x 10^2 x 275 / (4 x 10^6)
= 2228.94 kN.mm
Potential resistance by Complete end plate yielding,
Pr1 = 4 x Mp / m1a
= 4 x 2228.94 / 51.6
= 172.78 kN
Potential resistance by Bolt failure with end plate yielding,
Pr2 = ( 2 x Mp + nx x Ptsum ) / (m1a + nx)
= ( 2 x 2228.94 + 40 x 219.6 ) / (51.6 + 40)
= 144.56 kN
Potential resistance by Bolt failure,
Pr3 = 2 x Ptb
= 2 x 109.8
= 219.60 kN
Potential resistance in tension of the end plate,
Pr = Min[ Pr1 , Pr2 , Pr3 ]
= Min[ 172.78 , 144.56 , 219.6 ]
= 144.56 kN
Pr (144.56kN) > 2 x Ftmax (61.8kN) : Therefore O.K.
542786011.xls
Potential resistance by Bolt failure with end plate yielding,
Pr2a = ( 2 x Mp1 + nx x Ptsum ) / (m1a + nx)
= ( 2 x 1762.75 + 40 x 219.6 ) / (51.6 + 40)
= 134.38 kN
Potential resistance by Bolt failure,
Pr3a = 2 x Ptb
= 2 x 109.8
= 219.60 kN
= 33.60 kN
Beam web tension capacity,
Pbw = Ld2 x tw x pyb / 1000
= 74.3 x 7.3 x 275 / 1000
= 149.10 kN
Pbw (149.1kN) > Ftw (33.6kN) : Therefore O.K.
Ftw1 = 2 x Ftb2
= 2 x 23.4
Ld1
= 46.80 kN
Beam web tension capacity,
Pbw1 = Ld4 x tw x pyb / 1000
= 70 x 7.3 x 275 / 1000
= 140.50 kN
Pbw1 (140.5kN) > Ftw1 (46.8kN) : Therefore O.K.
542786011.xls
4. CHECK FOR WELD
Check for weld between beam web and endplate:
Effective dispersion length of bolt, ( Check last bolt row )
Ld1 = 62.4 mm Ld2 = 74.3 mm Ld3 = 136.7 mm
Shear per mm on weld,
Fws = Fy / [ 2 x ( Db - 2 x ( Tf + rb ) ) ]
= 78 / [ 2 x ( 259.6 - 2 x ( 12.7 + 7.6 ) ) ]
= 0.179 kN/mm
Tension per mm on weld,
Fwt = Ftmax / Ld3
= 30.9 / 136.7
= 0.227 kN/mm
Resultant force per mm on weld,
FwR = Sqrt[ Fws 2 + (Fwt /1.25)2 ]
= Sqrt[ 0.179^ 2 + (0.227 /1.25)^2 ]
= 0.255 kN/mm
Size of weld required,
sreqd = FwR x 1000 / ( 0.7 x pw )
= 0.255 x 1000 / ( 0.7 x 220 )
= 1.66 mm
sw (6mm) > sreqd (1.66mm) : Therefore O.K.
Effective dispersion length of bolt, Check 2 bolt row
Ld4 = 70.0 mm
Shear per mm on weld,
Fws1 = Fy / [ 2 x ( Db - 2 x ( Tf + rb ) ) ]
= 78 / [ 2 x ( 259.6 - 2 x ( 12.7 + 7.6 ) ) ]
= 0.179 kN/mm
Tension per mm on weld,
Fwt1 = Ftb6 / Ld4
= 10 / 70
= 0.143 kN/mm
Resultant force per mm on weld,
FwR1 = Sqrt[ Fws1 2 + (Fwt1 /1.25)2 ]
= Sqrt[ 0.179^ 2 + (0.143 /1.25)^2 ]
= 0.213 kN/mm
Size of weld required,
sreqd1 = FwR1 x 1000 / ( 0.7 x pw )
= 0.213 x 1000 / ( 0.7 x 220 )
= 1.39 mm
sw (6mm) > sreqd (1.39mm) : Therefore O.K.
Check for weld between beam Flange and endplate:
Comp./Tension per mm on weld due to axial,
Fct = [Fx / 2 ] / [ ( 2 x Wb - (tw + 2 x rb ) ) ] (Axial comp./tension
= [ 60 / 2 ] / [ ( 2 x 147.3 - (7.3 + 2 x 7.6 ) ) ] force, Fx distributed to
= 0.111 kN/mm each flange)
Ten. per mm on weld due to M z,
Fmz = [ Mz x 1000 / (Db -Tf) ] / [ ( 2 x Wb - (twb + 2 x rb ) ) ]
= [ 12 x 1000 / (259.6 - 12.7) ] / [ ( 2 x 147.3 - (7.3 + 2 x 7.6 ) ) ]
= 0.179 kN/mm
Calculate Section modulus of weld,
we = (Wb - tw) / 2
= (147.3 - 7.3) / 2
= 70.0 mm
542786011.xls
Section Modulus per mm on weld,
Zw = 4 x { [ We3 / 12] + We x [ (We / 2) + (tw / 2) ]2 } / (Wb /2)
= 4 x { [ 70^3 / 12] + 70 x [ (70 / 2) + (7.3 / 2) ]^2 } / ( 147.3 / 2)
= 7231.5 mm3
Comp./Ten. per mm on weld due to My,
Fmy = [ My x 1000 / 2 ] / Zw (Minor axis moment,
= [ 0 x 1000 / 2 ] / 7231.5 My distributed to
= 0.000 kN/mm each flange)
Horizontal shear per mm on weld, (Horizontal shear force,
Fhw = (Fz / 2) / [ ( 2 x Wb - (tw + 2 x rb ) ) ] Fz distributed to
= (0 / 2) / [ ( 2 x 147.3 - (7.3 + 2 x 7.6 ) ) ] each flange)
= 0.000 kN/mm
Resultant force per mm on weld,
FwR = Sqrt[ (Fmy + Fhw) 2 + (Fct + Fmz)2 ]
= Sqrt[ (0 + 0)^ 2 + (0.111 + 0.179)^2 ]
= 0.290 kN/mm
542786011.xls
Fir
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Bol CONNECTION DESIGN
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542786011.xls
pyb
pysb
pyp
Fub
Fusb
Fup
pbs
pbsp
pbsb
pw
542786011.xls
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542786011.xls
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CONNECTION DESIGN Prepar Check pro
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542786011.xls
O/All web thk.or
flg. Width flg. Thk root
S.No. SECTION WT kg/m depth or pipe k
2c tf radius r
dia. d thickness tw
1 2 3 4 5 6 7 8
PLATES
1 100
2 90
3 80
4 75
5 70
6 65
7 60
8 50
9 45
10 40
11 35
12 32
13 30
14 28
15 25
16 22
17 20
18 18
19 16
20 15
21 14
22 12
23 10
24 8
25 6
26 5
27 4
28 3
29 2
30 1.5
31 1
GROSS
Clear rx
AREA Ix Zx Iy Zy
depth h1
(mm^2)
9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24