HMD SOUTH SATELLITE

REVAMPING PROJECT - ALGERIA

JOB CODE 0-7382-20
DOC. NO. S-200-1670-202
SONATRACH SHEET 1 OF 15

STUDIES, SUPPLY, CONSTRUCTION AND COMMISSIONING (EPC) FOR

REVAMPING AND CREATION OF NEW PRODUCTION SYSTEM AT THE
SOUTH SATELLITE UNITS IN HASSI-MESSAOUD

South-East Satellite Units E1C/E2A/S1A

South-West Satellite Units W1A/W2A/W1C/W2A’

N°: E/029/HMD/2015

INSPECTION PROCEDURE
FOR
MEDIUM VOLTAGE ELECTRICAL EQUIPMENT
(ARH SITE INSPECTION)

REV. DATE PAGE DESCRIPTION PREP’D CHK’D APP’D

0 18-Oct-2019 All FOR INFORMATION C.D T.S Y.S

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INDEX

1 INTRODUCTION............................................................................................................................................ 3
2 DEFINITIONS................................................................................................................................................. 3
3 SCOPE ........................................................................................................................................................... 3
4 ACCEPTANCE CRITERIA ............................................................................................................................ 4
5 RESPONSIBILITIES ...................................................................................................................................... 4
6 International standards ................................................................................................................................ 4
7 Project documents ....................................................................................................................................... 5
8 SAFETY REQUIREMENT.............................................................................................................................. 5
9 INSPECTION METHOD................................................................................................................................. 5
9.1 Insulation Resistance Test .................................................................................................................... 5
9.2 Di-electric Test (High pot Test) .............................................................................................................. 6
9.3 Di-electric Strength Test of Oil for Transformer..................................................................................... 7
10 AttachmEnts ............................................................................................................................................. 8

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1 INTRODUCTION
This document is issued in order to invite Algerian Regulation Authority for Hydrocarbons (ARH) to
witness the site electrical tests of Medium Voltage Equipment for the Revamping Project on South
Satellite Units in Hassi-Messaoud.

Algerian Regulatory Authority consists on the recommendations of Algerian Decree 90-245 for
pressure vessels, inter-ministrial decree of 02-Dec-1992 for pipeline transport, circular-2 of
21-Jul-1003 (electrical equipment) and procedure of Hydrocarbon Regulatory Authority (ARH).

2 DEFINITIONS
These definitions below refer to terms used in this document are used for convenience of reference in
this document only. Contractual terms shall be defined in the Project Terms and Conditions.
(1) ARH : Algerian Regulation Authority for Hydrocarbons
(2) CA : Sonatrach
(3) Contractor : The Consortium JGC CORPORATION / JGC Algeria
(4) Subcontractor : The person, firm or corporation to whom the Order is issued
(5) TR : Transformer
(6) IR : Insulation Resistance measurement
(7) N/A ：Not applicable

3 SCOPE
This test procedure describes the necessary inspection and tests to ensure that the Medium Voltage
equipment are electrically ready to be energized in accordance with ARH requirement.
This document covers only the electrical tests for Medium Voltage equipment which need to be
witnessed or reviewed by ARH. The equipment and test methods witnessed by ARH shall be tested in
according to Table 1.
Scope of Field Test and Inspection shall be defined in Field Inspection and Test Plan for Electrical
Work (S-200-1670-181).
The detail scope of the equipment to be witnessed by ARH are shown the paragraph 10.

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Table 1: ARH Inspection requirement

Dielectric Test IR Test
No. Equipment Remarks
(High pot test)
30kV Overhead Lines Disconnector Document Inspection done by CA and
1 N/A
(IACM) Review Contractor
2 30kV Switchgear Witness Witness

3 30/5.5kV & 30/0.4kV TR N/A Witness

Document
4 Insulation Oil test in TR N/A Inspection done by CA
Review
5 Neutral Grounding Resistor (NGR) N/A Witness
Document Inspection done by CA and
6 5.5kV Motors (Existing) N/A
Review Contractor
7 30kV Cables Witness Witness

8 5.5kV Cables Witness Witness

4 ACCEPTANCE CRITERIA
Judgement shall be made in accordance with the acceptance criteria shown in the project
specifications, drawings and instructions. If the results of the inspection are not acceptable, changes
or repairs shall be made, and the work / material should be re-inspected.

5 RESPONSIBILITIES
The Subcontractor Supervisors and QC Inspectors are responsible to accomplish the activities
described in this procedure. Contractor Supervisor and QC Inspectors are responsible to ensure the
activities are accomplished in accordance with the requirements of the Engineering Design. The
Subcontractor’s and Contractor’s Supervisor and QC shall meet the inspection requirements as per
Field Inspection and Test Plan for Electrical Work (S-200-1670-181).
Contractor and Subcontractor will perform quality control, by means of check, tests and inspections, at
scheduled required stage of construction in accordance with Contractor’s construction specifications
and drawings

6 INTERNATIONAL STANDARDS
IEC 60060-1 High-voltage test techniques – Part 1: General definitions and test
requirements

IEC 62271-1 High-voltage switchgear and controlgear –Part 1: Common specifications

for alternating current switchgear and controlgear

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IEC 62271-200 High-voltage switchgear and controlgear – Part 200: AC metal-enclosed

switchgear and controlgear for rated voltages above 1 kV and up to and
including 52 kV

IEC 60502-2 Power cables with extruded insulation and their accessories for rated
voltages from 1 kV (Um = 1,2 kV) up to 30 kV (Um = 36 kV) – Part 2:
Cables for rated voltages from 6 kV (Um = 7,2 kV) up to 30 kV (Um = 36
kV)

IEC 60156 Insulating liquids - Determination of the breakdown voltage at power

frequency - Test method

IEC 60422 Mineral insulating oils in electrical equipment – Supervision and

maintenance guidance

7 PROJECT DOCUMENTS
S-200-1670-181 : FIELD INSPECTION AND TEST PLAN FOR ELECTRICAL WORK

S-200-1670-201 : REQUIREMENT ON FIELD INSPECTION BY ALGERIAN AUTHORITY

8 SAFETY REQUIREMENT
The High pot test generates voltages and currents that can cause harmful or even fatal electric shock,
for these reasons the following precautions should be considered:

(1) High pot generator should be installed in a manner that provides a safe test environment.
(2) Untrained people should not be able to have access to the testing area during tests performed
especially.

9 INSPECTION METHOD
The following Electrical tests shall be carried out with witness of ARH.

9.1 Insulation Resistance Test

9.1.1 Transformer (windings)
For power and distribution transformers, insulation resistance test to be performed with the following
criteria as per Vendor/Manufacturer Recommendation (Schneider).

For transformer 11/5.7kV, 5000V test voltage and the result must exceed the following criteria.

Measuring points (Winding) Measured values (Usual values for mineral oil)

HV / earth 100 Mohm

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LV / earth 100 Mohm

HV/ LV 100 Mohm

9.1.2 Cable
Test voltage value for insulation resistance test shall be 5000V DC for the equipment which voltage
rating is above 5000 volts. Duration is 1 min. and the acceptance criteria are no less than 10 x Rating
Voltage [kV] / Length [km] in Mega ohms.

9.1.3 Switch Gear

For Switch Gear Assembly, test voltage value for insulation resistance test shall be 5000V DC for the
equipment which voltage rating is above 5000 volts. Duration is 1 min. and the acceptance criteria are
no less than Rating voltage [kV] + 1 in Mega ohms.

9.1.4 Motor
For electrical motor, test voltage value for insulation resistance test shall be 5000V DC for the
equipment which voltage rating is above 5000 volts. Duration is 1 min. and the acceptance criteria are
no less than 100 Mega ohms according to IEEE-43-2000.

9.1.5 Neutral Earthing Resistor

For Neutral Earthing Resistor, test voltage value for insulation resistance test shall be 500V DC and
the acceptance criteria are no less than 50 mega ohms according to Vendor (Schneider)
recommendation.

The results of testing shall be recorded and signed by all parties.

9.2 Di-electric Test (High pot Test)

9.2.1 Cable
Insulation resistance should be recorded before and after the High pot Test. The test voltage shall be
applied between conductors and between each conductor and ground. The criteria of High pot test is
according to Paragraph 20 of IEC-60502-2. Applied voltage DC shall be equal to 4 times of U0 during
15 min.

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Cable Specification
Service Voltage Test Voltage (DC)
Uo/U (Um)
a) 18/30 kV 30 kV 4 x 18 = 72 kV
b) 3.6/6 kV 5.5kV 4 x 3.6 = 14.4 kV

9.2.2 Medium Voltage Switch Gear

Insulation resistance value should be recorded before and after the High pot Test.

The criteria of High pot test are according to Appendix DD of IEC 62271-200. Applied voltage shall be
AC during 1 min.

Switchgear Rated Voltage,

Service Voltage Test Voltage
Ur
36 kV 30 kV 70kV x 80% = 56 kV

The results of testing shall be recorded and signed by all parties.

9.3 Di-electric Strength Test of Oil for Transformer

9.3.1 Oil Sampling
Samples taken on-site are frequently contaminated owing to a lack of cleanliness. It is important that
the valve be first thoroughly cleaned externally and then wiped with a clean material reasonably free
from fiber, followed by a similar material soaked in oil.

Finally, the valve should be flushed by draining off a sufficient quantity of oil to ensure that the sample
obtained is representative of the oil at the bottom of the tank.

Sealed glass sampling bottles are recommended. They must be absolutely clean and dry and should
be rinsed with the first sample drawn.

Tests should be carried out as soon as possible after drawing a sample.

9.3.2 Inspection of Oil Samples

Cloudiness in the oil may be due to suspended moisture or solid matter such as iron oxide or sludge.
Very dark colored oil may have suffered oxidation; however, the coloration may be due to its
contamination for example with bituminous compound.

A green color may indicate the presence of copper soaps, and it may be expected that rapid
deterioration of the oil will occur.

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A strong acid smell is indicative of the presence of volatile acids which can cause tank corrosion
above oil level.

If the sample is doubtful, then it shall submit to analysis by an approved laboratory.

If the oil sample looks pure and clean, then Electrical Break Down tests can be carried out.

9.3.3 Electrical Breakdown Tests of Oil Sample

Tests will be carried out using equipment with a gap of 2.5mm between electrodes, and each sample
will be tested 6 times to breakdown voltage level using equipment and methods in accordance with
IEC 60156 and IEC 60422.

The electric strength of the oil will be the arithmetic mean of the six (06) tests and shall not be lower
than 50kV.

If the test is not satisfactory, then the oil analysis (Dissolved Gas Analysis / DSA) shall be carried out
by the approved laboratory.

As per the analysis results, it will be indicated if an oil regeneration (re-conditioning) is required or not.
The oil regeneration can be carried out on site (use of appropriate equipment, truck mounted)

The results of testing record shall be signed by all parties. The results of testing shall be recorded and
will be reviewed by ARH.

10 ATTACHMENTS
Regarding the detail scope of the equipment to be witnessed by ARH shall be confirmed the following
attachments.

Attachment-1 : S1A single line diagram with marked up testing scope

Attachment-2 : W1A single line diagram with marked up testing scope

Attachment-3 : W1C single line diagram with marked up testing scope

Attachment-4 : W2A single line diagram with marked up testing scope

Attachment-5 : E1C single line diagram with marked up testing scope

Attachment-6 : E2A single line diagram with marked up testing scope

Attachment-7 : W2A’ single line diagram with marked up testing scope

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JGC JOB CODE: 0-7382-20 SHEET 9 OF 15

Note :
：Meggar Test ( Insulation test )

：High-Pot Test ( Dielectric Withstand Test )

 & Meggar Test (for Panel)
：High-Pot Test ( Dielectric Withstand Test )
 & Meggar Test (for Cable)

：Meggar Test ( Insulation test ) - Document review only

ATTACHMENT-1

S1A
For Inf For Review For Const As Built

3 01 May '18 FOR CONSTRUCTION T.S Y.B K.M

2 17 Aug. '17 FOR CONSTRUCTION T.S Y.B K.M
1 30 May.'17 ISSUED FOR REVIEW T.S Y.B K.M
0 30 Aug. '16 ISSUED FOR REVIEW T.S Y.B K.M
REV. DATE ISSUE PURPOSE PREP'D CHK'D APP'D

HMD SOUTH SATELLITE REVAMPING

PROJECT- ALGERIA

TITLE: TITRE:

KEY LINE DIAGRAM SCHEMA UNIFILAIRE GENERAL

SATELLITE S1A SATELLITE S1A

JOB CODE CONTRACTOR'S DOCUMENT No. SIZE

0-7382-20 D-210-1380-001
A PCWBS CONTRACT No. SCALE

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 HMD SOUTH SATELLITE REVAMPING PROJECT-ALGERIA JGC DOC. NO. S-200-1670-202 REV. 0
JGC JOB CODE: 0-7382-20 SHEET 10 OF 15

Note :
：Meggar Test ( Insulation test )

：High-Pot Test ( Dielectric Withstand Test )

 & Meggar Test (for Panel)
：High-Pot Test ( Dielectric Withstand Test )
 & Meggar Test (for Cable)

：Meggar Test ( Insulation test ) - Document review only

ATTACHMENT-2

W1A
For Inf For Review For Const As Built

3 01 Mar '18 FOR CONSTRCTION T.S Y.B K.M

2 17 Aug. '17 FOR CONSTRCTION T.S Y.B K.M
1 30 May.'17 ISSUED FOR REVIEW T.S Y.B K.M
0 30 Aug. '16 ISSUED FOR REVIEW T.S Y.B K.M
REV. DATE ISSUE PURPOSE PREP'D CHK'D APP'D

HMD SOUTH SATELLITE REVAMPING

PROJECT- ALGERIA

TITLE: TITRE:

KEY LINE DIAGRAM SCHEMA UNIFILAIRE GENERAL

SATELLITE W1A SATELLITE W1A

JOB CODE CONTRACTOR'S DOCUMENT No. SIZE

0-7382-20 D-220-1380-001
A PCWBS CONTRACT No. SCALE

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 HMD SOUTH SATELLITE REVAMPING PROJECT-ALGERIA JGC DOC. NO. S-200-1670-202 REV. 0
JGC JOB CODE: 0-7382-20 SHEET 11 OF 15

Note :
：Meggar Test ( Insulation test )

：High-Pot Test ( Dielectric Withstand Test )

 & Meggar Test (for Panel)
：High-Pot Test ( Dielectric Withstand Test )
 & Meggar Test (for Cable)

：Meggar Test ( Insulation test ) - Document review only

ATTACHMENT-3

W1C
For Inf For Review For Const As Built

2 01 May.'18 FOR CONSTRUCTION T.S Y.B K.M

1 30 May.'17 FOR CONSTRUCTION T.S Y.B K.M
0 30 Aug. '16 ISSUED FOR REVIEW T.S Y.B K.M
REV. DATE ISSUE PURPOSE PREP'D CHK'D APP'D

HMD SOUTH SATELLITE REVAMPING

PROJECT- ALGERIA

TITLE: TITRE:

KEY LINE DIAGRAM SCHEMA UNIFILAIRE GENERAL

SATELLITE W1C SATELLITE W1C

JOB CODE CONTRACTOR'S DOCUMENT No. SIZE

0-7382-20 D-230-1380-001
A PCWBS CONTRACT No. SCALE

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 HMD SOUTH SATELLITE REVAMPING PROJECT-ALGERIA JGC DOC. NO. S-200-1670-202 REV. 0
JGC JOB CODE: 0-7382-20 SHEET 12 OF 15

Note :
：Meggar Test ( Insulation test )

：High-Pot Test ( Dielectric Withstand Test )

 & Meggar Test (for Panel)
：High-Pot Test ( Dielectric Withstand Test )
 & Meggar Test (for Cable)

：Meggar Test ( Insulation test ) - Document review only

ATTACHMENT-4

W2A
For Inf For Review For Const As Built

2 01 May.'18 FOR CONSTRUCTION T.S Y.B K.M

1 30 May.'17 FOR CONSTRUCTION T.S Y.B K.M
0 30 Aug. '16 ISSUED FOR REVIEW T.S Y.B K.M
REV. DATE ISSUE PURPOSE PREP'D CHK'D APP'D

HMD SOUTH SATELLITE REVAMPING

PROJECT- ALGERIA

TITLE: TITRE:

KEY LINE DIAGRAM SCHEMA UNIFILAIRE GENERAL

SATELLITE W2A SATELLITE W2A

JOB CODE CONTRACTOR'S DOCUMENT No. SIZE

0-7382-20 D-240-1380-001
A PCWBS CONTRACT No. SCALE

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 HMD SOUTH SATELLITE REVAMPING PROJECT-ALGERIA JGC DOC. NO. S-200-1670-202 REV. 0
JGC JOB CODE: 0-7382-20 SHEET 13 OF 15

Note :
：Meggar Test ( Insulation test )

：High-Pot Test ( Dielectric Withstand Test )

 & Meggar Test (for Panel)
：High-Pot Test ( Dielectric Withstand Test )
 & Meggar Test (for Cable)

：Meggar Test ( Insulation test )

- Document review only

ATTACHMENT-5

E1C
For Inf For Review For Const As Built

2 01 May.'18 FOR CONSTRUCTION T.S Y.B K.M

1 30 May.'17 FOR CONSTRUCTION T.S Y.B K.M
0 30 Aug. '16 ISSUED FOR REVIEW T.S Y.B K.M
REV. DATE ISSUE PURPOSE PREP'D CHK'D APP'D

HMD SOUTH SATELLITE REVAMPING

PROJECT- ALGERIA

TITLE: TITRE:

KEY LINE DIAGRAM SCHEMA UNIFILAIRE GENERAL

SATELLITE E1C SATELLITE E1C

JOB CODE CONTRACTOR'S DOCUMENT No. SIZE

0-7382-20 D-250-1380-001
A PCWBS CONTRACT No. SCALE

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 HMD SOUTH SATELLITE REVAMPING PROJECT-ALGERIA JGC DOC. NO. S-200-1670-202 REV. 0
JGC JOB CODE: 0-7382-20 SHEET 14 OF 15

Note :
：Meggar Test ( Insulation test )

：High-Pot Test ( Dielectric Withstand Test )

 & Meggar Test (for Panel)
：High-Pot Test ( Dielectric Withstand Test )
 & Meggar Test (for Cable)

：Meggar Test ( Insulation test ) - Document review only

ATTACHMENT-6

E2A
For Inf For Review For Const As Built

2 01 May.'18 FOR CONSTRUCTION T.S Y.B K.M

1 30 May.'17 FOR CONSTRUCTION T.S Y.B K.M
0 30 Aug. '16 ISSUED FOR REVIEW T.S Y.B K.M
REV. DATE ISSUE PURPOSE PREP'D CHK'D APP'D

HMD SOUTH SATELLITE REVAMPING

PROJECT- ALGERIA

TITLE: TITRE:

KEY LINE DIAGRAM SCHEMA UNIFILAIRE GENERAL

SATELLITE E2A SATELLITE E2A

JOB CODE CONTRACTOR'S DOCUMENT No. SIZE

0-7382-20 D-260-1380-001
A PCWBS CONTRACT No. SCALE

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 HMD SOUTH SATELLITE REVAMPING PROJECT-ALGERIA JGC DOC. NO. S-200-1670-202 REV. 0
JGC JOB CODE: 0-7382-20 SHEET 15 OF 15

Note :
：Meggar Test ( Insulation test )

：High-Pot Test ( Dielectric Withstand Test )

 & Meggar Test (for Panel)
：High-Pot Test ( Dielectric Withstand Test )
 & Meggar Test (for Cable)

ATTACHMENT-7

W2A'
For Inf For Review For Const As Built

2 01 May.'18 FOR CONSTRUCTION T.S Y.B K.M

1 30 May.'17 FOR CONSTRUCTION T.S Y.B K.M
0 30 Aug. '16 ISSUED FOR REVIEW T.S Y.B K.M
REV. DATE ISSUE PURPOSE PREP'D CHK'D APP'D

HMD SOUTH SATELLITE REVAMPING

PROJECT- ALGERIA

TITLE: TITRE:

KEY LINE DIAGRAM SCHEMA UNIFILAIRE GENERAL

SATELLITE W2A' SATELLITE W2A'

JOB CODE CONTRACTOR'S DOCUMENT No. SIZE

0-7382-20 D-280-1380-001
A PCWBS CONTRACT No. SCALE

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ED
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