GE Alpha ST Installation Manual

GE Healthcare
Alpha ST
Installation Instructions
37081-IMG rev 5
Copyright Code: 37081-IMG rev 5 Date: 10/2009
Copyright © 2009 by General Electric Company Inc. All rights reserved.
Documentation, trademark and the software are copyrighted with all

rights reserved. Under the copyright laws the documentation may not be
copied, photocopied, reproduced, translated, or reduced to any electronic
medium or machine readable form in whole or part, without the prior
written permission of GE Healthcare.
The original language of this manual is English.
General Electric Company reserves the right to make changes in

specification and features shown herein, or discontinue the product
described at any time without notice or obligation. Contact your GE
representative for the most current information.
Manufactured by GE Hungary Kft

2040 Budaörs, Akron u. 2
HUNGARY
Tel:+ 36 23 410 000
Fax:+ 36 23 410 193
Check production site at lower back end of the unit column or underneath
the unit (stereotactic devices).
Internet and Service: http://www.gehealthcare.com/worldwide.html
GE Hungary Kft, a General Electric company, going to market as GE

Healthcare.
This manual applies to Alpha ST units with software version 7.71a and up.
Table of Contents
1 Introduction .............................................................................................................. 1
2 Installation ................................................................................................................ 3
2.1 Preinstallation instructions..........................................................................................................................3
2.1.1 Space requirements ...................................................................................................................................... 3
2.1.2 Strength/durability requirements for the wall and floor .............................................................. 4
2.1.3 Electrical supply requirements ................................................................................................................. 4
2.1.4 Installations requirements & environment control......................................................................... 4
2.1.5 Tools needed for installation ..................................................................................................................... 4
2.1.6 Test equipment needed for installation ............................................................................................... 5
2.2 Unpacking the unit..........................................................................................................................................5
2.2.1 Unpacking the column with the carriage............................................................................................ 6
2.2.2 Unpacking the C-arm ................................................................................................................................... 6
2.2.3 Unpacking the counterweight.................................................................................................................. 7
2.2.4 Unpacking the accessories ........................................................................................................................ 7
2.2.5 Unpacking the base plate........................................................................................................................... 8
3 Installation of the counterweight ......................................................................... 9
3.1 Installation of the column to the wall..................................................................................................11
3.1.1 Attachment holes .........................................................................................................................................11
3.1.2 Attachment of the column brackets....................................................................................................12
3.1.3 Lifting the column - minimum 2 people.............................................................................................13
3.2 Installation of the column to the base plate ....................................................................................13
3.3 Localized unit label attachment ............................................................................................................15
3.4 Installation of the C-arm............................................................................................................................16
3.5 Attachment of the control panel ...........................................................................................................18
3.6 Attachment of the pedals .........................................................................................................................19
3.7 Radiation shield assembly and installation......................................................................................20
3.8 Mains plug installation ...............................................................................................................................22
3.9 Testing the control functions...................................................................................................................23
4 Alpha softstart procedure ....................................................................................27
4.1 Removing the covers...................................................................................................................................27
4.2 Preventing X-rays (for example at exhibition) .................................................................................28
4.3 Transformer voltage tapping ..................................................................................................................29
4.4 Powering up.....................................................................................................................................................29
4.5 Anode run voltage check (Pr#57 Ano) or adjustment to 50 Hz mains network ..............29
4.6 Preheat and mA-regulation check........................................................................................................31
4.7 kV- regulation check....................................................................................................................................33
37081-IMG rev 5 GE Healthcare i

5 Setup, alignments and adjustments...................................................................35
5.1 Setup, alignments and adjustments prior to use...........................................................................35
5.1.1 Initial setups ....................................................................................................................................................35
5.1.2 Setup Info Printout and printer/PC connection #62 InF .............................................................36
5.1.3 Service menu program #52 SUP ...........................................................................................................38
5.1.4 Service menu program #53 PAr.............................................................................................................41
5.1.5 Service menu program #64 AEC ...........................................................................................................43
5.1.6 Service menu program #65 tAr..............................................................................................................47
5.1.7 Error and exposure counters (Pr#58 CEC).........................................................................................49
5.1.8 Adjustment procedure during the installation................................................................................49
5.2 Alignment & adjustment............................................................................................................................50
5.2.1 Recommended test equipment .............................................................................................................50
5.2.2 Film processor evaluation ........................................................................................................................50
5.2.3 C-arm brake adjustment...........................................................................................................................51
5.2.4 Light field alignment....................................................................................................................................52
5.2.5 Preheat adjustment.....................................................................................................................................53
5.2.6 Anode run voltage........................................................................................................................................54
5.2.7 Compression thickness calibration ......................................................................................................55
5.2.8 Compression force display calibration (Pr#55 Cfo) (Not in ST).................................................56
5.2.9 Compression force and speed adjustment with ECS included ...............................................56
5.2.10 Light field intensity adjustment..............................................................................................................60
5.2.11 kV, mAs and exposure time test ............................................................................................................61
5.2.12 X-ray field alignment...................................................................................................................................62
5.2.13 Grid alignment and speed adjustment...............................................................................................63
5.2.14 AEC adjustment .............................................................................................................................................64
5.2.15 Adjusting the AEC board............................................................................................................................67
5.2.16 Adjusting the optical density (=O.D)......................................................................................................68
5.2.17 Thickness compensation adjustment .................................................................................................69
5.2.18 kV compensation ..........................................................................................................................................72
5.2.19 Density programming.................................................................................................................................72
6 Alpha ST installation step by step.......................................................................73
6.1 Software block diagram ............................................................................................................................73
ii GE Healthcare 37081-IMG rev 5

1 Introduction
1 Introduction
Term “Alpha ST” in this manual refers to Alpha ST MGF-101 unit.
NOTE!
Only engineers trained by GE Healthcare are allowed to install the unit.
parts installed by nontrained personnel carry no warranty!
CAUTION!
Always check for proper seating on all the connectors located in the areas
you have worked. equipment damage can result if power is applied or
exposures made with improperly seated connectors!
WARNING!
Always install the proper fuses into the unit. failure to do so jeopardizes
patient, operator and equipment safety.
WARNING!
This unit has floating grounds. always make all scope measurements
differentially and always be careful when servicing the unit!
CAUTION!
When handling circuit boards, always utilize ground wrist straps or
grounding kits to prevent damage to the “mos” type chips. always keep
circuit boards in a static proof bag.
WARNING!
Always disconnect the unit from line supply by removing the plug from
wall outlet before opening the covers.
WARNING!
The X-ray tube utilizes a beryllium window. do not perform any operations
on beryllium which produce dust or fumes, such as grinding, grit blasting
or acid cleaning. beryllium dust or fumes are highly toxic and breathing
them can result in serious personal injury or death.
37081-IMG rev 5 GE Healthcare 1

1 Introduction
WARNING!
This X-ray unit may be dangerous to patient and operator unless safe
exposure factors and instructions are observed!
WARNING!
Electric safety: Use fault current protection connector box between unit
power plug and mains. High voltage tank and high voltage connectors are
dangerous areas in the that require special attention as well as 220 VAC
present on Inverter Board, AMD Board and fan connectors.
NOTE!
This unit has been tested at 60 Hz. If the unit will be installed to 50 Hz
mains network, refer to Chapter 5.2.10, Light field intensity adjustment for
adjustment of collimator light field intensity and Chapter 4.5, Anode run
voltage check (Pr#57 Ano) or adjustment to 50 Hz mains network for
adjustment of anode run voltage.
2 GE Healthcare 37081-IMG rev 5

2 Installation
2 Installation
2.1 PREINSTALLATION INSTRUCTIONS
NOTE!
Two people are required through the mechanical installation, one person
thereafter.
2.1.1 Space requirements
The minimum space requirements and recommended free space around

the unit are shown in Figure 2.1, Space requirements.
Fig 2.1. Space requirements

2 Installation
2.1.2 Strength/durability requirements for the wall and floor
If the device is mounted on a wall, the pulling force exerted on each bolt is
approximately 600 N (135 lbs). The load on the floor is approximately 7350
kg/sq.m (1500 lbs./sq.ft).
If the device is mounted on a base plate, the load on the floor is

approximately 600 kg/sq.m (122 lb./sq.ft).
2.1.3 Electrical supply requirements

– single phase
– voltage range from 198 to 264 VAC outside USA and 198 to 242
VAC in USA (tap selection 220, 240 or 260 VAC)
– over current protection rated for 20 amperes
2.1.4 Installations requirements & environment control
In order to minimize interference risks, the following requirements shall

apply.
Cables shielding & grounding
All interconnect cables to peripheral devices must be shielded and

properly grounded. Use of cables not properly shielded and grounded
may result in the equipment causing radio frequency interference.
Stacked components & equipment
The Alpha ST should not be used adjacent to or stacked with other

equipment; if adjacent or stacked use is necessary, the Alpha ST should be
observed to verify normal operation in the configuration in which it will be
used.
Electrostatic discharges environment & recommendations
In order to reduce electrostatic discharges interferences, the floor

material shall be a dissipative material, versus the electrostatic charge
stacking. The relative humidity shall be at least 30 percent. The dissipative
material shall be connected to the system ground reference.
Pins of connectors should not be touched and connections should not be

made to these connectors unless ESD precautionary procedures are used.
2.1.5 Tools needed for installation

– Electrical screwdriver (for opening the crates)
– Screwdrivers small/medium
– Screwdrivers Phillips small/medium
– Allen key set (long type 1.5 - 8 mm)
– Wrench set 7 - 19 mm
– Pliers
– Drilling machine with 10 mm bit for wall mounting

2 Installation
2.1.6 Test equipment needed for installation

– Digital True RMS Multimeter
– Oscilloscope
– Dynalyzer or equivalent
– R-meter for mammo
– 0.1mm Al plates (in USA)
– Compression force gauge
– Lux-meter
2.2 UNPACKING THE UNIT

The standard unit delivery comprises three crates (check that they have
the same serial number) of the following dimensions and with these
contents:
NOTE!
The crate numbers in the packing list may differ from the numbers listed
here
Crate 1:
– 2290 x 520 x 410 mm (90 3/16” x 20 1/2” x 16 3/16”)
– cardboard
– gross weight approximately 89 kg (196 lb)
– Alpha stand and column assembly
Crate 2:
– 1190 x 550 x 710 mm (46 7/8” x 21 5/8” x 28”)
– cardboard
– C-arm assembly
Crate 3:
– 1150 x 230 x 200 mm (45 5/16” x 9” x 7 7/8”)
– wooden
– gross weight: without ECS approximately 92 kg (203 lb), with ECS
approximately 104 kg (230 lb)
– counterweight (with or without additional counterweight for ECS)
Crate 4 (if ECS delivered with the unit ordered):

– 770 x 640 x 460 mm (30 5/16” x 25 3/16” x 18 1/8”)
– cardboard
– ECS mechanism
Crate 5 (this will be crate 4 if ECS is not delivered with the unit):
– 460 x 320 x 370 mm (18 1/8” x 12 5/8” x 14 9/16”)
– cardboard
– gross weight approximately 8 kg (17.64 lb)
– accessories

2 Installation
In addition to these, one or more of the following may be received:
Crate 6 (this will be crate 5 if ECS is not delivered with the unit):
– 870 x 710 x 170 mm (34 5/16” x 28” x 6 11/16”)
– wooden
– base plate
2.2.1 Unpacking the column with the carriage

– cut the packing straps
– unscrew Phillips screws
– open the fastened cover
– remove the supporting brackets by loosening the bolts
– outside the crate
– remove the cardboard box including wall mount installation kit
– remove all accessories
– remove the carriage locking bracket lift out the column and
carriage
Fig 2.2. Column with carriage
NOTE!
The crate includes the packing list. Make sure that you have received all
items.
2.2.2 Unpacking the C-arm

– lift out the security box with the C-arm
– remove the supporting bracket by loosening the bolt inside the
crate
– remove the nuts securing the metal packing bracket to the crate
– lift out the C-arm
– remove the packing bracket from the C-arm.

2 Installation
NOTE!
The bolts holding the bracket are not meant to be used as attachment
bolts (they are too long). Attachment bolts are supplied separately in a
plastic bag.
Fig 2.3. C-arm packing
2.2.3 Unpacking the counterweight

– remove the spacing boards and lay them next to the crate
– turn the crate over onto the spacing boards
– lift the empty crate off the counterweight
NOTE!
The counterweight is heavy (app. weight 80 kg or 175 lbs.). Get assistance
to handle it, and be extreme careful.
2.2.4 Unpacking the accessories


2 Installation
2.2.5 Unpacking the base plate

– remove the support pieces
Fig 2.4. Base plate packing

3 Installation of the counterweight
WARNING!
If the carriage or counterweight moves resulting cable movement over
the pulley of the vertical motor, there is a risk to damage the pulley or
drive motor assembly (Fig. 3.1, Vertical motor and cables). Specifically the
fiber gear inside the motor assembly can be damaged. Please follow the
instructions for lifting the column.
As the column is heavy, it will require at least two people to install it.
1 Move the column crate into

position so that when the
column is lifted out, it can
immediately be raised into its
final position.
2 Lift the column out of the
crate and rest it on the C-arm
crate with the center axle
pointed to the bottom. Be sure
to set the column on some
soft material to prevent
scratches.
3 Loosen the bolts holding the
top cap in position. See A in
Figure 3.1, Vertical motor and
cables.
4 Slide the top cap away from
the column. Check that the
cables are not twisted or
crossed.
5 Remove the counterweight
mechanical stop plate by
removing screws B in Figure
3.1, Vertical motor and cables.
Fig 3.1. Vertical motor and cables
NOTE!
Insert the assembly pin through the holes at both sides of the column, and
tape the exposed ends to prevent its sliding out.
Get some help to slide the counterweight into the column.
6 With the counterweight inserted (leaving access to the cable

bracket), remove the two bolts from one bracket block. See C in
Figure 3.1, Vertical motor and cables.

7 Remove the block and slide the cables over the shaft making sure the
cables are not twisted or crossed.
8 If ECS or Alpha Stereo 4 is installed at same time, pay attention to
additional counterweight and extension block. See D and E in Figure
3.1, Vertical motor and cables.
9 Replace the bracket block and tighten the bolts. Make sure that the
bolts are tight.
10 Slide the counterweight until it contacts the assembly pin. The pin is
supporting the counterweight while the column is being erected.
11 Install the mechanical stop.
12 Connect the vertical motor cable.
13 Install the top column cap.
14 Slide the carriage down the column until the cables are taut.
15 Verify that the assembly pin installed above is securely fastened to
the column and cannot fall out.
If wall installation kit is used, proceed to Chapter 3.1, Installation of the

column to the wall.
If the installation is done on a base plate, proceed to Chapter 3.2,

Installation of the column to the base plate.

3.1 INSTALLATION OF THE COLUMN TO THE WALL

3.1.1 Attachment holes
Two 10 mm (3/8") attachment bolts and wall plugs are used. Each bolt
should be able to take a load of 600 N (135 lbs.).
1 Lift up the column against the wall and drill the holes like in Figure
3.2, Wall attachment holes (Long / short column version).
2 Fix the enclosed plugs in the holes.
16 5/32”
410 mm
subtract 14 mm (9/16 ”)
If no base plate, then
86 3/64” / 77 9/16”
2184 / 1969 mm
Fig 3.2. Wall attachment holes (Long / short column version)

3.1.2 Attachment of the column brackets
Attach the wall mount bracket and base plate to the column. See Figures
3.3, Wall mount bracket and 3.4, Base plate.
Fig 3.3. Wall mount bracket
Fig 3.4. Base plate

3.1.3 Lifting the column - minimum 2 people
NOTE!
Make sure that the counterweight is resting against the assembly pin and
the carriage is down so that the cables are taut.
1 Lift the column up smoothly so that the counterweight lies on the

assembly pin, and attach the wall bracket to the holes in the wall.
CAUTION!
The column assembly is heavy. Get assistance and be careful when
erecting the column.
2 Attach the column to the wall with two 10 mm bolts.

3 Check with a water-level that the column is vertical in both
directions.
NOTE!
Do not remove the rubber band, holding the cable coming out through the
axle because it helps in installing the C-arm by keeping the cables out of
the way.
3.2 INSTALLATION OF THE COLUMN TO THE BASE PLATE

1 Unpack the base plate and compare its contents to the packing list.
2 Place the base plate in its final position so that the screw holes face
to the rear of the unit.
3 Bolt both side pieces to the base plate making sure they are centered
over the bolt holes. Trace the inside edge of the side plates.
4 Remove enough screws to allow the side pieces to swing out of the
way.
5 Install the rubber bumper to the base plate.
CAUTION!
Damage to the surface of the base plate can occur if the column is
attempted to "walk" or slide.
NOTE!
Ensure that the counterweight is resting against the assembly pin and the
carriage is down so that the cables are taut.
6 Move the column over to the base plate and stand it up on top of
rubber bumper and the traced outline.

7 Swing one side plate A into position so that it fits into the groove of
the column (see Figure 3.5, The base plate assembly).
Fig 3.5. The base plate assembly
8 Slide the pressure plate B into the space between the back of the
column and the flange on the side plate.
NOTE!
Plate B is not symmetrical and should be installed so that its width
matches the column width. Also notice the slot for the cable.
9 Tighten all bolts and check the column with a water-level. Shift the
column if necessary and tighten slightly the four bolts for the
pressure plate.
NOTE!
DO NOT TIGHTEN THE PRESSURE PLATE TOO MUCH SINCE THE
COUNTERWEIGHT MIGHT JAM IN THE LOWER POSITION.
10 Assemble the rear cover plate C.
NOTE!
The back cover plate C will not fit if the column is not in level.

3.3 LOCALIZED UNIT LABEL ATTACHMENT

Units that will be installed in France or in China must have an additional
language-specific label attached to the unit main label. The French and
Chinese labels are delivered with all units approved in those countries. In
other French-speaking countries the additional label may be added if the
customer wishes that.
NOTE!
Do not yet remove the additional label from the release paper.
1 Practice for correct alignment. Localized text for Date of

manufacture, MODEL and Ser. NO must be placed over the English
original so that the unit specific data remain visible. Illustration
examples below are provided to guide the alignment and
attachment. Content of these labels varies according to unit in
question.
12345678
ABCDEFGH
12345678
Original unit main label

12345678
ABCDEFGH
12345678
Additional French label

12345678
ABCDEFGH
12345678
Additional Chinese label

2 Cut the additional label to correct size (dotted rectangular in above
images).
3 Remove the label from the release paper.
4 Attach the label on the unit label as instructed in images above.
3.4 INSTALLATION OF THE C-ARM
NOTE!
If an Alpha Stereo 4 is installed, use the installation instruction manual
code (32064-IMG).
NOTE!
If an ECS system is installed, use the installation instruction manual code
(32921-IMG).
1 Remove the upper cover of the C-arm.

2 Remove the four lower bolts from the back of the C-arm. Take the
two bolts supplied and screw them about 15mm into the upper
holes.
3 Lift the C-arm into position by sliding the two upper bolts into the
grooves on the back plate. See Figure 3.6, Installation of the C-arm.
Take care that the ends of the cables are free and that the cables do
not get bent or pinched.
4 Attach the four lower bolts, and tighten all six attachment bolts.
5 Remove all carriage covers and check all internal spaces for loose
hardware, packing materials. Make sure that the circuit boards and
connectors are properly installed.

Fig 3.6. Installation of the C-arm
6 Attach the connectors between the carriage and C-arm according to

their numbers (X10, X11, X17, X18, X20, X61).
7 Connectors AMD X1, AMD X2 and AMD X3 are attached to the anode
motor driver (AMD) board inside the C- arm (X61 is only on Alpha IQ,
RT and ST-Ger. models). See Figure 2.11.
Fig 3.7. C-arm connectors

8 Attach the upper cover after all adjustments have been completed.
NOTE!
It is strongly recommended that you check all the connectors again to
prevent power-on problems.
3.5 ATTACHMENT OF THE CONTROL PANEL
NOTE!
If the Alpha ID II is used, please read the separate manual.
The base of the control panel is attached on the right side of the unit. If
desired, the base can be moved to the other side of the unit or attached to
a wall. See Figure 3.8, Control panel attachment.
1 Install the control panel by pushing it against the base so that the
plastic knob mounts into the hole in the base. Use setscrews to
fasten the panel to the base.
2 Fasten the exposure button to its place with a setscrew, if required.
Attach the cable of the panel to the D-connector at the base of the
carriage.
The control panel may be installed flat to the side of the carriage, or to an
angle with the angled back piece.
Fig 3.8. Control panel attachment

3.6 ATTACHMENT OF THE PEDALS

Attach the cables of the two pedals to the connection box on the back of
the column. See Figure 3.9, Connectors for the pedals.
The ECS pedals are different, refer to ECS Manual (32921-IMG).
NOTE!
B = vertical drive motor cable on Alpha IQ, RT, ST and III manufactured
starting from 1993.
Fig 3.9. Connectors for the pedals

3.7 RADIATION SHIELD ASSEMBLY AND INSTALLATION

Preparations:
Identify how the Alpha unit is mounted - on stationary base plate or wall
mounted. If the unit is wall mounted, the wall mount base plate is
provided with holes for the hinge support pieces (Fig. 3.10, Wall mount
base plate and hinge support plate).
Instructions:
Open the crate and compare the contents to the packing list.
If the stationary base plate is used, locate the hole provided for the hinge
in base plate. In older units the hole is under the carpet. Pierce the carpet
at the hole, and drop the lower plastic sleeve into the hole. In new units
and if wall mount is used, drop the sleeve in a hole mount.
Left or right side installation:

1 Press the other plastic sleeve into the large hole on the upper hinge
bracket.
2 Screw the bracket with M6 screws (2) on top of the column.
3 Put the lower hinge pin into the bottom sleeve.
4 Lift the shield into position, and put the upper pin through the upper
hinge bracket into the hinge on the shield.
5 Swing the shield into the desired position.
6 Loosen the shield stop and lower it until it contacts the floor.
7 Tighten the stop screws. If the wheel is used, the adjustment is not
needed.
8 Attach the shield decal enclosed.
Both side installation:

1 Use the upper hinge bracket with hinges on both sides.
2 Follow the instructions given for left or right side installation.

Fig 3.10. Wall mount base plate and hinge support plate

Fig 3.11. Left side installation
3.8 MAINS PLUG INSTALLATION

The unit and accessories such as film reader are delivered without mains
plug attached to allow fitting of locally suitable type of mains connection.
Select suitable min 16A rated mains plugs (that complies with local
regulations) with ground (PE) connection. Loose IEC type plugs is included
in the unit delivery.
When connecting the wires, make sure that the yellow-green PE wire is
left min 10mm longer than the two other ones.

1 Blue
2 Green/Yellow
3 Brown
1
2
3.9 TESTING THE CONTROL FUNCTIONS

1 Check that the circuit breaker in the back of system is in the ON
position.
2 Switch power ON using the main power switch in the front.
The timer display shows r.ES., kV display

Pr, mAs display software version and
density display shows the country code.
Resetting must be acknowledged by

pushing the auto exp button, which starts
the internal testing routine. Check that all
segments of the 7-segment display and
LEDs are lit. C-arm display shows the
software version of C-arm control board.
3 Install a cassette tunnel for normal

film/screen imaging, corresponding
diaphragm and a cassette. Notice the
cassette type: Normal or Daylight.
Fig 3.12. Patient identification window in a daylight cassette allows the use of Alpha ID II
or other identification system to print the patient data onto the film.
4 Check that all cassette tunnels, Bucky and magnification tunnel are
of the right type (Normal or Daylight).

Available upgrade kits for cassette holders:
31586-IMG Bucky 18x24 upgrade kit for daylight cassette

31587-IMG Bucky 24x30 upgrade kit for daylight cassette
31588-IMG Magnification 1.6/1.8/2.0 upgrade kit for daylight cassette
31589-IMG Cassette tunnel 24x30 upgrade kit for daylight cassette
31591-IMG Cassette tunnel 18x24 upgrade kit for daylight cassette
Also, Daylight version can be updated to normal version. Consult factory.
The control panel should give the following indications:
ready light ON program light a

x-ray light OFF auto exp light ON
timer display 000 auto rel light ON
kV display 25* grid light OFF
mAs display AA magn light OFF
density display 0
*) Depends on the compression thickness
CAUTION!
Do not press the exposure button until all necessary calibrations are
performed.
5 Using the kV + and kV - buttons, increase kV to 35, decrease to 23 kV,

and then return to the default kV setting.
6 Using the density + and density - buttons, increase density to +7,
decrease to -7 and then return the setting to 0.
7 Push the auto exp until the manual mode is entered, the auto exp
light and density display are switched off and the mAs display will
indicate 12 mAs.
8 Select 25 kV. Using the mAs + and mAs - buttons, increase the mAs
value to 500 (300 in New York installations, 600 in G.B installations),
and then decrease the display back down to 80. Go back to
automatic exposure mode by using the auto exp button.
9 Push the auto rel button twice. The auto rel light should first switch
off and then back on.
NOTE!
Press the vertical drive control down and remove the assembly pin.
10 Test the vertical drive control switches on both sides of the unit and
verify that up and down movements of the carriage starts slowly and
then speeds up as the switch is held down.
11 Test both pedals for compression adjustment.
12 Check that the breast thickness display and the compression force
changes when driving the compression down.
13 Check that the field light is switched ON when the 'down' pedal is
pushed and goes OFF automatically after approximately 40 seconds.

Fig 3.13. Location of the grid locking screw.
14 Install a Bucky and check that the grid indicator lights up. Remove
the grid locking screw before use.
15 Install a magnification table and check that the magn indicator lights
up.
16 Turn the c-arm and notice that the reading in the angle display on
the c-arm changes.
NOTE!
C-arm brake can get stuck during the long storage time. Press the brake
button and release the brake by turning and vibrating the c-arm.
NOTE!
FOLLOWING VOLTAGE MEASUREMENTS, AND THE SOFT START
PROCEDURE INSTRUCTIONS ARE FOR TROUBLE SHOOTING PURPOSE.
17 Verify that the typical voltages listed are present. Refer to repair
instructions in service manual for the location of the test points.
Voltages marked with * are unregulated.
SUPPLY BOARD Code 32030-IMG

TP7 to TP1 brake 26 Vdc
TP7 to TP2 Unreg +34Vdc 33 Vdc
TP7 to TP4 Vin CPU 23 Vdc
TP7 to TP5 +AEC in +20 Vdc
TP7 to TP6 -AEC in -20 Vdc
TP8 to TP9 lamp (AC volts) 10.5 Vac
CPU BOARD Code 32245-IMG

across diode D3 Vin CPU 5.1 Vdc

C&Z BOARD Code 33035-IMG

TP1 to TP12 Vin C&Z 34 Vdc
TP2 to TP12 15 Vdc
TP3 to TP12 Vin bucky 24 Vdc
TP4 to TP13 Comp low speed ref. adjustable +15 Vdc
TP5 to TP13 Comp high speed ref. adjustable +15 Vdc
TP8 to TP9 Comp up/dn 22 Vdc*
TP10 to TP11 Vert up/dn 25 Vdc*
FILAMENT CONTROL BOARD Code 32225-IMG

TP12 to TP9 Unreg Dcin 35 Vdc
TP12 to TP10 +Vdc +15 Vdc
TP12 to TP11 -Vdc -15 Vdc
INVERTER BOARD Code 32220-IMG

TP29 to TP30 -Vdc -15 Vdc
C-ARM CONTROL BOARD Code 30310-IMG


4 Alpha softstart procedure
NOTE!
The purpose of this procedure is to ensure that before applying full power
to the generator, all vital signals and adjustments are correct. Use large
focus ("MAGN" lamp is off).
4.1 REMOVING THE COVERS
CAUTION!
Turn the power OFF from the main power switch.
1 Remove the side and back covers to expose the circuit boards.
2 Remove the top and bottom cover of the C-arm to expose the high
voltage unit.
Fig 4.1. Removing the side covers
Fig 4.2. Removing the top cover by opening the four screws

Fig 4.3. Removing the bottom cover by opening the four screws
Fig 4.4. Removing the back cover by opening the four screws
4.2 PREVENTING X-RAYS (FOR EXAMPLE AT EXHIBITION)
NOTE!
The following three items disconnects all power from the generator, but
the system can be still operated. This can be done for example when
installing for an exhibition, where X-rays are not allowed.
1 Unplug connector X1 on the INVERTER Board (a four pin connector).

2 Set the test switches on both the INVERTER Board and the FILAMENT
CONTROL Board to "TEST" position. Set the jumper X8 on the
FILAMENT CONTROL Board to 1-2 position [left-hand position]; (mA
feedback from the filament circuit only).
3 On the FILAMENT CONTROL Board unplug the connector X4 (power to
the filament).
4 Turn OFF the unit and plug in the connectors X1 on the INVERTER
board and X4 on the FILAMENT CONTROL board.
5 Set the test switch S1 on the INVERTER board to "NORMAL" position.
6 Set the jumper X8 on the FILAMENT CONTROL Board to 2-3 position
(right-hand position).

4.3 TRANSFORMER VOLTAGE TAPPING

Measure the main voltage and connect the main transformers as in the
table below.
Main voltage Transformer connection
198 - 230 220 (factory setting for Europe and U.S.A)

231 - 250 240 (factory setting for G.B and France)
251 - 264 260
Table 4.1 Voltages and transformer connections
4.4 POWERING UP
Turn the unit ON from the mains switch.
NOTE!
The "TUBEFAIL" led H3 on the FILAMENT CONTROL Board is usually lit
before the first exposure after the unit is switched on. The activation of the
EXT signal turns the led off, and after a successful exposure the led
remains off.
1 Check that the display shows reset (r.ES in the timer display), on the
POWER SUPPLY board all LEDs are lit (3 pcs), on the FILAMENT
CONTROL board LEDs H8, H9 and H10 are lit, on the INVERTER Board
LEDs H8, H9 and H10 are lit.
2 Go into manual mode by pressing autoexp.
3 Select service mode by pressing kV- and density- buttons for 3 sec.
4 Select service mode menu by pressing Density + and Density -
buttons.
4.5 ANODE RUN VOLTAGE CHECK (PR#57 ANO) OR

ADJUSTMENT TO 50 HZ MAINS NETWORK
NOTE!
All testing should be performed in service mode.
1 Press kV- or kV+ buttons to scroll until the kV display shows #57 and
the mAs display shows Ano. This is the anode run voltage measuring
mode without x-rays. Press Autoexp to enter into Ano program. If
you need to adjust the anode run to 50 Hz mains network, proceed to
step 3.
2 Press exposure button to run the anode. Timer display will show
running time that is limited to 5 seconds. Check that no error
messages are displayed during that time. After this check that the
anode motor plate stops running (listen to the sound of the rotating
anode) and that no error messages are displayed on Control Panel
timer-screen. If this is not the case, perform step 3.

WARNING!
AMD BOARD HAS FLOATING GROUND OF 230 VOLTS
3 Immediately after pressing the exposure button, the testpoints TP1

and TP2 located at the edge of the AMD board (X4 pin 2 and X5 pin 2)
show voltage of 230V. With a true RMS (Digital Volt Meter) the
readout should be 30-42 VAC after 1.5 seconds (run voltage).
NOTE!
Pay attention to potentiometer setting. It is different for 50 Hz and 60 Hz.
4 If necessary, adjust the anode running voltage with trimmer

potentiometer R100 on AMD Board.
5 Exit the test #57 and also the service mode. Test the unit in normal
manual mode with maximum mAs value, repeat exposures for 5
times and verify that no error appears.
Fig 4.5. Anode motor drive board (AMD)
6 During the exposure, listen that the first one of the power relays (K1)
on the INVERTER board is activated as the exposure button is
pressed, and that (K2) is activated after the preheat time, after app.
1.5 s.
7 Check also that on the INVERTER Board, the LEDs H2, H4, H5, H6, H7,
H11 and H12 and on the FILAMENT CONTROL board, the LEDs H2,
H4, H5, H6 and H7, turn on during the exposure.

4.6 PREHEAT AND MA-REGULATION CHECK

1 Connect the oscilloscope probe on the FILAMENT CONTROL board to
test point TP4 (mA feedback, TP12 or GND).
2 Check that large focus is on (MAGN led is off, toggle small/large focus
with DEN+ button in service mode) or a Bucky or a cassette tunnel
attached.
Fig 4.6. Filament Control Board
3 Set the oscilloscope to 1V/div and 20ms/div. Set the trigger to app.
+1V / positive edge (storage mode).
4 Turn ON the unit. Set the unit to 27kV and 16-40 mAs (large focus).
WARNING!
X-rays !!!
5 Make an exposure and check the waveform. (see Fig. 4.7, Correct
preheat).
If the mA waveform contains either over- or undershoot at the start-up,

adjust from trimmer potentiometer R28 on the Filament control board to
obtain correct waveform.

NOTE!
The trimmer R28 is for LARGE FOCUS. For SMALL FOCUS, insert the
magnification cassette holder to the unit and adjust the preheat from
trimmer potentiometer R96. Be careful with preheat adjustment. Turn the
potentiometer little by little and check that scope figure will look as in
Figures 4.7, Correct preheat, 4.8, Preheat rises too fast "Overshoot" and
4.9, Preheat rises too slow.
CAUTION!
Too slow a rise time will result in an E.01 error message.
Fig 4.7. Correct preheat
Fig 4.8. Preheat rises too fast "Overshoot"

Fig 4.9. Preheat rises too slow
4.7 KV- REGULATION CHECK

1 Connect the DVM (averaging - NOT TRMS) on INVERTER BOARD to
TP22 and TP25 GND. Set the DVM to 0-10 Vdc range.
2 Set the unit to 28kV and 100 mAs (To get longer exposure time,
increase mAs. Make sure that the exposure is long enough for the
DVM reading to stabilize).
3 Make an exposure and check the voltage from the DVM during
exposure. It should be 2.8±0.01Vdc. If not, adjust from trimmer
potentiometer R63.
NOTE!
kV is set at the factory. For calibration use Unfors, RTI, PMX-I/M or similar.

Fig 4.10. Inverter Board

5 Setup, alignments and adjustments

5.1 SETUP, ALIGNMENTS AND ADJUSTMENTS PRIOR TO
USE
5.1.1 Initial setups
In this section the contents of the nonvolatile memory are checked and
changed if necessary. The setup information is available in two programs,
PAr and SUP. The automatic exposure control information is available in
AEC and tAr programs.
In the Setup (prog. #52 SUP) the following is setup:
#52 SUP A Compression autorelease time

#52 SUP L Label type
#52 SUP H Label text
#52 SUP i i/o device
#52 SUP F Default filter (not in Alpha III, ST)
In the PArameter (prog. #53 PAr) the following is setup:
#53 PAr S The serial number of the unit

#53 PAr C Country code
#53 PAr r Tube efficiency in mR/mAs
#53 PAr b Anode brake selection
#53 PAr t Alpha mode (III/ST/IQ, RT) and Phototimer modes
#53 PAr I Collimator type (Interlock)
In the Automatic Exposure Control (prog. #64 AEC) information is

available:
#64 AEC d Wanted optical density

#64 AEC h IQC - kV programming
#64 AEC I Target time MIN/MAX automatic exposure
#64 AEC c Thickness compensation adjustment
#64 AEC g AEC gain - optical density programming
#64 AEC E Full AEC kV programming (Initial kV vs. breast
thickness)
#64 AEC U kV compensation adjustment
#64 AEC S Density step adjustment
To enter the service mode:
To enter the service mode press kV- and density- buttons simultaneously
until the Timer display shows Ser.

To enter the special program menu:
To enter the special program menu press density+ and density- buttons
simultaneously. The program number is displayed in the kV display and
the program name in the mAs display (Press DEN- first because otherwise
the system may toggle the focal spot with DEN+ key). The available
programs can be scrolled with the kV+ and kV- buttons. To enter the
desired program press the autoexp program button. To leave the
program press Autoexp buttons once more. To leave the menu press
density+ and density- simultaneously. Return to the menu from the
special programs by pressing AUTOEXP button.
NOTE!
See block diagram of software in appendix or service manual.
5.1.2 Setup Info Printout and printer/PC connection #62 InF

1 Connect a matrix printer or a PC/Laptop to Alpha com port.
2 Select service program #52SUP with the kV+ or kV- buttons.
3 Enter the program pressing the autoexp button.
4 Press autoexp to exit program #52SUP.
5 Select service program #62Inf with the kV+ or kV- buttons.
6 Press autoexp to enter the program. The info is printed out
immediately. See an example of the printout on next page.
The serial connection is an ordinary asynchronous receiver/transmitter

(RS-232). The serial port is initialized in ALPHA ST as follows:
– 1200 baud if printer or Alpha ID II is connected

– 9600 baud if Dataview (or Alpha ID) is connected (in SETUP
parameter i =2)
– 8,N,1 (8 databits, No parity [always 0], 1 stop bit)
The effect of the 'no parity bit' and the stop bit is a total of two stop bits, so
receiving end must be configured correspondingly.
The data bytes are:
start 8-bit data 1 stop
The data can be received with a communications program, for example

Windows (Hyper)Terminal, to PC and printed afterwards on paper, or a
printer can be directly connected to the port.

INSTRUMENTARIUM Imaging, MGF 101/110 information, SW v.7.x1a, 5-Feb-2001

========================================================================
DEVICE#: 05000 ALPHA MODE: RT(5)
COUNTRY CODE: 011 ANODE BRAKING IS OFF
CARM BOARD: MCU
RADIATION EFFECIENCY 10.0(Mo), 10.0(Rh) mR/mAs at 25 kV
AUTOREL TIME(s): 006 SW gain for AEC-board: 1.00
LABEL TYPE: 000 I/O DEVICE: D16+PC
LABEL TEXT IS:
IQC multiplier: 1.00 IQC MODE: EXPOSURE WITH 027 kV

WANTED DENSITY: 1.30
DEFAULT FILTER: Molybdenium
EXPOSURE COUNTER: 0000000
ERROR CNT: E01 E02 E03 E04 E07 E08 E09 E10
00000 00000 00000 00000 00000 00000 00012 00000
E11 E12 SLO ER1 ER2 ER3 ER4 ER5 EAF SYS
00011 00011 00000 00000 00001 00000 00000 00000 00001 00000
PROGRAMMED VALUES: Full
BUCKY(Mo) MAGN(Mo) CONTACT(Mo)
kV den kV den kV den
A= 00004 00100 00004 00100 00004 00100
B= 00004 00100 00004 00100 00004 00100
C= 00004 00100 00004 00100 00004 00100
BUCKY(Rh) MAGN(Rh) CONTACT(Rh)
A= 00004 00100 00004 00100 00004 00100
B= 00004 00100 00004 00100 00004 00100
C= 00004 00100 00004 00100 00004 00100
PROGRAMMED VALUES: Semi
A= 00027 00100 00027 00100 00027 00100
B= 00027 00100 00027 00100 00027 00100
C= 00027 00100 00027 00100 00027 00100
A= 00027 00100 00027 00100 00027 00100
B= 00027 00100 00027 00100 00027 00100
C= 00027 00100 00027 00100 00027 00100
PROGRAMMED VALUES: Man
kV mAs kV mAs kV mAs
00027 00012 00027 00012 00027 00012
00027 00012 00027 00012 00027 00012
USER DENSITY STEP: 0.10
FULL-AEC TARGET TIME variables + limits:
BUCKY: Mo: 0.25 +0.10 0.50 3.50
BUCKY: Rh: 0.25 +0.10 0.50 3.50
MAGN: Mo: 0.25 +0.30 0.50 5.00
MAGN: Rh: 0.25 +0.30 0.50 5.00
CONTACT:Mo: 0.25 +0.10 0.50 3.50
CONTACT:Rh: 0.25 +0.10 0.50 3.50
THICKNESS COMPENSATION variables:
BUCKY: Mo: 1.00 1.00 1.00 250 250
BUCKY: Rh: 1.00 1.00 1.00 250 250
MAGN: Mo: 1.00 1.00 1.00 250 250
MAGN: Rh: 1.00 1.00 1.00 250 250
CONTACT:Mo: 1.00 1.00 1.00 250 250
CONTACT:Rh: 1.00 1.00 1.00 250 250
KV COMPENSATION:
kV: 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
BUCKY:
Mo: 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
Rh: 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
MAGN:
Mo: 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
Rh: 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
CONTACT:
Mo: 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
Rh: 100 100 100 100 100 100 098 100 100 100 100 100 100 100 100 100
FULL-AEC kV-TABLES:
mm: 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95
BUCKY:
Mo: 23 23 23 23 24 24 24 25 25 25 26 26 26 27 27 27 28 28 29 30
Rh: 23 23 23 23 24 24 24 25 25 25 26 26 26 27 27 27 28 28 29 30
MAGN:
Mo: 25 25 25 25 25 25 25 25 26 26 26 27 27 28 28 28 29 29 30 30
Rh: 25 25 25 25 25 25 25 25 26 26 26 27 27 28 28 28 29 29 30 30
CONTACT:
Mo: 23 23 23 23 23 23 24 24 24 25 25 25 26 26 26 27 27 27 28 28
Rh: 23 23 23 23 23 23 24 24 24 25 25 25 26 26 26 27 27 27 28 28
EPROM CHECKSUM: Calc = 05925 Set = 05925
Fig 5.1. Setup info printout

5.1.3 Service menu program #52 SUP

1 Enter the special program menu.
2 Select with kV+ button program number 52 (SUP).
3 Enter the program by pressing the AUTOEXP button.
4 Press kV+ and check following SUP subprograms:
#52SUP/A The density display shows A, which means the Auto Release
Time after each exposure in seconds.
1 Select a suitable time (normally 6 sec.) using the density-
and density+ buttons. Make sure that after an exposure
the Autorelease drives the paddle up to the upper limit.
2 Press kV+
#52SUP/L The density display shows L which means the Printer Label
Type for technique printout. Select using the density- and
density+ buttons. The types are:
0 = OFF
1 = all data in one row
2 = 36.7 x 101 mm label (U.S.A. default)
3 = 26.0 x 101 mm label
Press kV+
#52SUP/H The density display shows H which indicates the Input Mode
of the text printed on the label. For each of the four rows
printed, the last 14 of 40 characters can be programmed.
See following table for how to program the label.
Sample of a label:
1234567890123456789012345678901234567890
B M 0.02s 28kV 002mAs +0 HOSPITALxNAMExx
6.5cm 200N 180^/R 0.06mGy CODExxxxxxxxxx
___/___/___ R1 12345 RADIOLOGISTxxx
_________________________ DEPARTMENTxxxxx
On row 1 the letter H in HOSPITAL is in character position 00,the letter O in

HOSPITAL is in position 01 etc. Remember that a "space" also consumes a
position.
The first letter in row 2 is C and the character position is 15 and continues
through position 29. Row 3 contains positions 30 through 44 and row 4
positions 45 through 59. See following the ASCII table and a Label
Programming Worksheet.
#52SUP/C A additional compression force with pedal (ON/OFF)

B set values (6) for compression force

Programming of the label
Action Press button Display
Selecting the mAs+ = one step kV display position 00 to

character position to the right 59
from 00 to 59 mAs- = one step to
the left
Selecting the ASCII Density+ = scroll mAs display ASCII code
code (see next table) up
Density- = scroll
down
Table 5.1 Programming of the label
ASCII code and corresponding alphanumerical letter table
0 NUL 32 SP 64 @ 96 ` 128 Ç 160 á 192 + 224 _
1 SOH 33 ! 65 A 97 a 129 ü 161 í 193 - 225 ß
2 STX 34 " 66 B 98 b 130 é 162 ó 194 - 226 _
3 ETX 35 # 67 C 99 c 131 â 163 ú 195 + 227 &
4 EOT 36 $ 68 D 100 d 132 ä 164 ñ 196 - 228 _
5 ENQ 37 % 69 E 101 e 133 à 165 Ñ 197 + 229 _
6 ACK 38 & 70 F 102 f 134 å 166 0 198 _ 230 m
7 BEL 39 ' 71 G 103 g 135 ç 167 1 199 _ 231 _
8 BS 40 ( 72 H 104 h 136 ê 168 ) 200 + 232 _
9 HT 41 ) 73 I 105 I 137 ë 169 _ 201 + 233 _
10 LF 42 * 74 J 106 j 138 è 170 5 202 - 234 _
11 VT 43 + 75 K 107 k 139 ï 171 2 203 - 235 _
12 FF 44 , 76 L 108 l 140 î 172 3 204 _ 236 _
13 CR 45 77 M 109 m 141 ì 173 ( 205 - 237 _
14 SO 46 . 78 N 110 n 142 Ä 174 * 206 + 238 _
15 SI 47 / 79 O 111 o 143 Å 175 + 207 - 239 _
16 DLE 48 0 80 P 112 p 144 É 176 _ 208 - 240 _
17 DC1 49 1 81 Q 113 q 145 æ 177 _ 209 - 241 "
18 DC2 50 2 82 R 114 r 146 Æ 178 _ 210 - 242 _

Table 5.2 ASCII code and corresponding alphanumerical letter table

19 DC3 51 3 83 S 115 s 147 ô 179 _ 211 + 243 _
20 DC4 52 4 84 T 116 t 148 ö 180 _ 212 + 244 _
21 NAK 53 5 85 U 117 u 149 ò 181 _ 213 + 245 _
22 SYN 54 6 86 V 118 v 150 û 182 _ 214 + 246 )
23 ETB 55 7 87 W 119 w 151 ù 183 + 215 + 247 _
24 CAN 56 8 88 X 120 x 152 ÿ 184 + 216 + 248 °
25 EM 57 9 89 Y 121 y 153 Ö 185 _ 217 + 249 $
26 SUB 58 : 90 Z 122 z 154 Ü 186 _ 218 + 250 A
27 ESC 59 ; 91 [ 123 { 155 4 187 + 219 _ 251 _
28 FS 60 < 92 \ 124 | 156 , 188 + 220 _ 252 n
29 GS 61 = 93 ] 125 } 157 - 189 + 221 _ 253 5
30 RS 62 > 94 ^ 126 ~ 158 P 190 + 222 _ 254 _
31 US 63 ? 95 _ 127 DEL 159 / 191 + 223 _ 255 SP

Table 5.2 ASCII code and corresponding alphanumerical letter table
Position 00 01 02 03 04 05 06 07 08 09 10 11 12 13
Text
ASCII
Position 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Text
ASCII
Position 28 29 30 31 32 33 34 35 36 37 38 39 40 41
Text
ASCII
Position 42 43 44 45 46 47 48 49 50 51 52 53 54 55
Text
ASCII
Table 5.3 Customized label programming sheet
Press kV+

#52SUP/i The density display shows i. In this mode the RS 232 link can
be programmed.
0 = no connections
1 = printer or Alpha ID II connected
2 = PC connected (ONLY WITH Alpha ID [Dataview])
3 = Delta 16 mode
4 = Delta 16 / Alpha ID (Dataview), requires a RS-
switcher board
Press kV+
#52SUP/F The density display shows F. This mode determines which

filter type is selected in the power up. Select the mode using
the density- and density+ keys.
0 = selects automatically the rhodium filter (Not in

ST)
1 = selects automatically the molybdenum filter
2 = selects the previously used filter
3 = selects the auto-filter mode. Use mAs- and
mAs+ keys to determine the compression thickness
(0 - 95 mm in kV display) where the filter changes.
Press kV+
Press Autoexp to leave the SUP program and to enter the

special program menu.
5.1.4 Service menu program #53 PAr

1 Select the program number 53 (PAr) with kV+ button.
2 Press AUTOEXP to enter the PAr program.
#53PAr/S The density display shows S, which means the Serial

Number of the Unit. Check that it equals the serial number
on the label under the image receptor support. If not, correct
using the density- and density+ buttons.
Press kV+

#53PAr/C The density display shows C, which means the Country

Code. The country code selects some initial settings that are
required in different countries. Select the correct code using
density- and density+ buttons. The codes are:
6 = Asia 12 = Great Britain

7= Japan 13 = Scandinavia
8 = Michigan State 14 = France
9 = New York State 15 = Germany
10 = U.S.A. general 16 = Australia
11 = Europe
Press kV+
Country code differences GB (12) AUS NY GER MICHIGAN (8)

(16) (9) (15)
C-ARM Z and ECS movements X
are disabled if compression
paddle is not in upper home
position.
Compression releasing is X
interrupted if compression
force measurement fails.
The compression will be X X
automatically released 25
seconds after the exposure.
Maximum available voltage X
34kV.
IQC correction range X
0.75-1.25 (others 0.60 - 1.40).
Maximum exposure time: 3s => X
maximum mAs: 300 mAs.
Maximum exposure time: 6s => X
maximum mAs: 600 mAs.
If C-arm brake is released, the X X
compression is released also.
In case of C-arm brake or X X
vertical movement switch is
activated, compression is
automatically released first.
#53PAr/r The density display shows r which means the Radiation

Efficiency (mR/mAs) of the tube at 25 kV for the filter
selected. Number 115 in the display means 11.5 mR/mAs. If
the filter button is pressed, the mR/mAs value for the other
filter is displayed.
Press kV+

#53PAr/b The density display shows b which means the Anode Brake
Mode. Select 0 or 1 using the Den+ and Den- buttons.
0 = Anode Brake off

1 = Anode Brake on
The factory default is to have the anode brake off after an

exposure. This reduces the heat loading of the tube housing
and applies less stress to the bearings.
Press kV+
#53PAr/t The density display shows t. In this mode the software for
Alpha III, ALPHA ST and Alpha IQ, RT is selected.
0 = Alpha ST (German version)

1 = Alpha III and Alpha ST Asian version
2 = Only AA and manual mode (IQ, RT)
3 = Only A and manual mode (IQ, RT)
4 = AA ->> A ->> manual mode (factory default IQ,
RT, ST with Auto-kV (AA))
5 = A ->> AA ->> manual mode (IQ, RT)
Press kV+
#53PAr/I Collimator type (Interlock)
1 for MGB-500 Collimator (with interlock)

0 for MGB-400 Collimator (no interlock)
Press kV+
#53PAr/d C-arm control board selection
0 = C-arm control board (32310)

1 = CD-board (32010)
Press Autoexp to leave the PAr program.
Press kV+
5.1.5 Service menu program #64 AEC

1 Select the program number 64 (AEC) with the kV+ button.
2 Press AUTOEXP to enter the AEC program.
3 Check following in the AEC subprogram:
#64AEC/d Not in Alpha ST
#64AEC/h Not in Alpha ST

CAUTION!
Perform following programming after the AEC has been adjusted and
then the density & default values have been selected and programmed.
#64AEC/I The density display shows I. The AA-mode has so-called

target times (= aimed exposure time) which can be adjusted
in the tAr program. This parameter sets the maximum and
minimum values for target times for large focus (bucky
installed) and small focus (mag stand installed) separately.
1 Press autorel to toggle between min and max (factory

default: min 0.5 sec., max 3.5 sec.). The kV display will
show HI and LO respectively. Use Den+/- buttons to
alter the value.
2 Press kV+
#64AEC/c The density display shows c. This is for the AEC thickness
compensation including five (5) subparameters: P, r1, r2, S1,
S2 (in kV display). For further information on thickness
compensation refer to section AEC adjustment.
Press kV+
#64AEC/g The density display shows g. This is the software AEC gain
parameter. It is used for adjusting the basic optical density
(usually for Bucky molybdenum). refer to section AEC
adjustment.
CAUTION!
The gain affects all cassette holder/filter combinations.
Press kV+

#64AEC/E The density display shows E. The mAs display shows

thickness and kV display shows the initial kV for this
thickness. In this mode, the initial kV for different thicknesses
can be programmed (only used by AA-mode). This setup has
to be done both for the molybdenum and the rhodium filter,
and also separately for the bucky, cassette tunnel and
magnification table.
To change kV table:
Use the initial kV table (see next page) to design new values.
1 Install cassette holder (bucky, cassette tunnel or mag.

table).
2 Drive the compression to 0 cm (Driving the paddle up
and down you cansee initial kV values for different
thicknesses).
3 Select the initial kV value for 0 cm with Density +/-
buttons.
4 Drive the compression paddle up 0.5 cm and select the
initial kV value with Density +/- buttons.
5 Repeat point 5. until you have programmed the initial
kV for 9.5 cm.
6 Install next cassette holder and repeat the kV
programming.
7 Select rhodium filter and repeat the same kV
programming for all cassette holders.
Pressing mAs- button resets the kV tables to factory default

values.
Press kV+
Press Autoexp to leave the AEC program and to enter the

special program menu.
NOTE!
If the factory default setting is changed, use the table below
to store the new values.
CAUTION!
Always drive the compression paddle from 00cm up when
reprogramming the initial kV.

Initial kV table
Thickn. Cass. Cass. Bucky Bucky Magn. Magn.

display tunnel tunnel new default new Default
new default values values values values
values values Mo and Mo and
Mo and Rh Rh
Rh
0.0 23 23 25
0.5 23 23 25
1.0 23 23 25
1.5 23 23 25
2.0 23 23 25
2.5 23 23 25
3.0 23 23 25
3.5 24 24 25
4.0 24 24 26
4.5 24 24 26
5.0 25 25 26
5.5 25 25 27
6.0 26 26 27
6.5 26 26 28
7.0 27 27 28
7.5 27 27 28
8.0 28 28 29
8.5 28 28 29
9.0 28 28 30
9.5 28 28 30
Table 5.4 Initial kV table

#64AEC/U The density display shows U. In A- and AA-modes, the

parameter U enables the separate optical density
corrections for the following:
– - for all kV steps within 20 - 35 kV

– - for Molybdenum and Rhodium filter separately
– - for Bucky, Magnification and cassette holders
separately
The range for kV correction is 0.70 - 1.30, while the default

value is 1.0.
#64AEC/S The density display shows S. The parameter S enables the

adjustment of the extent of the Density-button steps,
according to customer wishes or local regulations.
The density steps can be adjusted within a range of 5%-20%

(denoted in the screen as 5-20). The default setting is 10
(means that each time the density buttons of the Control
Panel are pressed, there will be a 10% increase or decrease
in density value, depending on which density button was
pressed).
In order to adjust the density steps:
1 enter program 64
2 select parameter S
3 select required step value
4 exit the service program
5.1.6 Service menu program #65 tAr

1 Select the program number 65 (tAr) with the kV+ button.
2 Press AUTOEXP to enter the tAr program. The density display shows
"0". The kV display shows the compression thickness and the mAs
display shows the corresponding target time.
In this mode the target times for different thicknesses can be seen by
driving the compression paddle up and down. Insert the bucky for large
focus programming and magnification stand for small focus
programming. Also, both filters must be programmed.
The AA-mode utilizes automatic kV procedure which selects the used kV

according to the breast thickness and a target time (= aimed exposure
time). The target time depends on the compressed breast thickness and is
linear curve calculated from two programmed points. See a graph below.

Target time/sec.
(Exposure time)
4.0
(Pr#64 AEC, parameter I) Target time HI limit

3.5
3.0
2.5
T2 (2.4 sec. at 9.5 cm)
2.0
1.5
1.0
(Pr#64 AEC, parameter I) Target time LO limit
0.5
T1 (0.5 sec. at 1.5 cm)
5 10 Breast thickness/cm
Fig 5.2. Target time factory defaults
To change target times:

1 Drive the compression to 0 cm. (Select the program number 65 /tAr
with the kV+ button. Press AUTOEXP to enter the tAr program. The
density display shows "0". The kV display shows the compression
thickness and the mAs display shows the corresponding target
time).
2 Press AUTOEXP. Density display shows 0, kV display shows thickness
and mAs shows target time for this thickness (you can see target
times for different thicknesses by driving the paddle up and down).
3 Press AUTOREL. Density display shows 1 (T1). The kV display will
show the current compression thickness. Drive the compression
plate to desired thickness for the first target time. Alter the target
time with Den+/- buttons.
4 Press AUTOREL. The density display will show 2 (T2). The kV display
will show the current compression thickness. Drive the compression
plate to desired thickness for the second target time. Alter the target
time with Den+/- buttons.
5 Press AUTOREL. The mAs display will show PAS or ERR depending on
the programming being successful or not. The density display shows
0 and the target times for different thicknesses can be viewed by
driving the compression paddle up and down.
6 Change the cassette holder and repeat from step 1.
NOTE!
The Target time is separately adjusted for Bucky/Magn/Cassette tunnel.
7 Press autoexp to exit the program. Pressing autoexp during

programming (steps 3-4) returns the program to step 1 without
accepting new values.

CAUTION!
The maximum and minimum target time values are limited in the #64 AEC
program (parameter I)
8 To store the new values press Den+ and Den- simultaneously until
service mode is entered.
9 Press kV- and Den- until normal mode is entered.
10 Switch OFF the power for a few seconds. Turn the power ON and
ensure that the programming has been stored.
5.1.7 Error and exposure counters (Pr#58 CEC)
The exposure and error counters can be checked in the special program
#58 CEC. The timer display shows the exposure counters and the error
codes: tot, cnt, E01, E02, E03, E04, E07, E08, E09, E10, E11, E12, Slo, Er1,
Er2, Er3, Er4, Er5, Eaf, SYS.
The kV and mAs displays show the number of those errors. Pressing the
mAs- resets the counter in the display.
Pressing the kV+ button selects the next counter. Reset all the counters.
When the timer display shows tot, the exposure counter is shown. It
cannot be reset. The cnt counter is a resettable counter and should be
reset.
Leave the special program by pressing autoexp.
5.1.8 Adjustment procedure during the installation
NOTE!
REPORTS TO BE RECORDED IN U.S.A. ONLY: Record all requested data
according to the installation report enclosed. Complete the FDA form
2579(3/89) according to the DHR report guide sheet 31493-IMG enclosed.

5.2 ALIGNMENT & ADJUSTMENT

In case of normal service or maintenance: All required alignments and
adjustments must be performed. See additional information about the
tests in Service Manual.
5.2.1 Recommended test equipment

– Calibrated Sensitometer, Densitometer, Thermometer
– Calibrated light intensity (lux) - meter
– Calibrated Oscilloscope
– Calibrated TRMS Digital Voltmeter (DVM)
– Calibrated kV-meter Unfors, RTI, PMX-I/M or similar
– Calibrated radiation meter, MDH 1015/1515 with 10x5-6 ion
chamber or similar
– Calibrated Sensitometer, Densitometer + acrylic blocks and Film &
Cassette
5.2.2 Film processor evaluation
Test equipment requirement: Sensitometer, Densitometer, Thermometer.
1 Turn ON the film processor and let it warm up for at least half an
hour.
2 Run a clean-up film through the processor. This is just a piece of
regular a film, which will pick up dirt, etc., which would appear on
your film.
3 Obtain a sheet of the same film type to be used in your ALPHA. Select
the color on the sensitometer that matches the color emitted by the
intensifying screen used.
4 Ensure that the emulsion side of the film is towards the light source
on the sensitometer. Expose two edges of the film, waiting 10
seconds between exposures, and run it through the processor.
5 Measure and record the optical density of step 1 for both edges of
the film. Record the average on both the film and in Table 2.5. Step 1
is the value of GROSS FOG (BASE FOG).
NOTE!
Always run the film through the processor in the same orientation and
location.
6 Find the step, which has the density closest to 1.0. This step number
is the SPEED INDEX. Record the average density and step number on
the film and in Table 2.5.
7 Go one step above and one step below the step of Speed Index.
Measure and record both densities.
8 Subtract the density value of the step below, from the density value
of the step above the speed index step. This result is the CONTRAST
INDEX. Record this on the film and in evaluation tables on the next
page.
Mark the DATE on this file for future reference.

Date: Time:
Film type:
Water temp: Dev temp:
Gross fog: Speed index:
Contrast
index:
Date: Time:
Film type:
Contrast
index:
Date: Time:
Film type:
Contrast
index:
Table 5.5 Film processor evaluation
5.2.3 C-arm brake adjustment
Check that the brake has 170 N (38 lbs) of holding force measured at the
cassette holder; if not, open the side covers of the carriage and tighten the
nyloc nuts (3).
If the brake does not release properly, open the nuts (1) and adjust the
space (4) with the screws (2). The space should be about 0.1 to 0.4 mm.
CAUTION!
Make only minor adjustments of the nyloc nuts - measured by the flats of
the nuts.

Fig 5.3. Magnetic brake
5.2.4 Light field alignment
The x-ray field adjustment must be checked and aligned prior to the light
field alignment.
1 Place a loaded cassette in the holder and position the corresponding

diaphragm.
2 Go into the service mode by pressing the kV- and density- buttons
simultaneously and holding them until "ser" is displayed on the timer
display. Select manual mode at 25 kV and 20 mAs.
3 Place a sheet of white paper on the cassette holder so that the light
field can be seen clearly.
4 Place some coins at the corners of the illuminated area on the
cassette holder.

5 Make an exposure and develop the film. The coins outlined on the
film should not be more than 5 mm out of the exposed field and sum
of misalignments on opposite sides should not be more than 10 mm.
Light field correction for 12V 50W bulb

6 Loosen screws A and move the mirror B until the light field is
adjusted. See Fig. 5.4, Light field alignment
Changing the bulb

7 Remove screws (1) and plate (2). Change the bulb. Reinstall the plate.
Adjust the light field. See Fig. 5.4, Light field alignment
Fig 5.4. Light field alignment
5.2.5 Preheat adjustment

1 Connect the oscilloscope to test point TP4 on the FILAMENT
CONTROL board (GND: TP12; 1v/div; 10ms/div positive edge, normal
trigger; storage mode).
2 Attach the normal cassette holder or Bucky (large focal spot in use).
3 Select the service mode by pressing the kV- and density- buttons
simultaneously and holding them down until "ser" is displayed on the
timer display.
4 Set the unit parameters 27kV, 40 mAs.
5 Make an exposure and adjust the mA-curve with trimmer
potentiometer R28 on the FILAMENT CONTROL board, for minimal
overshoot and a rise time between 2-5 ms.
6 Attach a magnification cassette holder (small focal spot in use) and
repeat the adjustment with trimmer potentiometer R96.

NOTE!
See Figure 4.6, Filament Control Board to locate the adjustment trimmers.
Fig 5.5. Correct preheat
Fig 5.6. "Overshoot"
Fig 5.7. Preheat rises too slowly
5.2.6 Anode run voltage
The anode acceleration and braking are done at full voltage, and it is not
possible to adjust them.
The anode run time voltage can be adjusted with the special program #57
Ano.
Enter the special program menu and select program #57 with the kV+
button. Press autoexp to enter the program.
The anode voltage is measured from the testpoints TP6 and TP7 located
at the edge of the AMD board (X4 pin 2 and X5 pin 2). The voltage should
be set to a value between 20...40 VAC (app. 40 VAC with TrueRMS).

NOTE!
NO radiation when pressing the exposure button inside this special
program.
Adjust the voltage from R3 (R100 in previous versions).
Fig 5.8. AMD board
5.2.7 Compression thickness calibration
The compression thickness is calibrated with the special program #56 Cth.
After entering this program the mAs display shows "to 00" with Bucky or
"to 20" with cassette tunnel.
1 Drive the compression paddle completely down against the Bucky /

cassette tunnel.
2 Press Autorel. The 0.0 / 2.0cm level is now programmed. The control
unit shows "to 60".
3 Place 60 mm acrylic on the Bucky / cassette tunnel and drive the
compression paddle down. If you do not have 60 mm acrylic
available, the 60 mm display can be changed from the Density+/-
buttons. Press Autorel.
4 Use a slight (about 40-50N) compression with the acrylics. Otherwise
a wrong thickness reading will result in clinical use. This calibration
has to be made for each cassette holder, magnification, and Bucky.

5.2.8 Compression force display calibration (Pr#55 Cfo) (Not

in ST)
5.2.9 Compression force and speed adjustment with ECS

included
NOTE!
The compression force is pre-adjusted at the factory and does not have to
be measured during the installation.
However, if the compression force needs to be changed, a Dynamometer

should be used, type: MESS 22 30 kg manufactured by MWT. If the
dynamometer is not available a bathroom scale can be used. When using
a bathroom scale, make sure that the scale has soft material on top to
simulate a more realistic compression.
Strap around
the tube head
Dynamometer
Fig 5.9. Dynamometer assembly for compression force adjustment
The electrical compression limit can be adjusted on the 33035 C&Z

DRIVER (see additional adjusting instructions in ECS manual 32452).
User (major) adjustment is done by turning the external switch (the cable
coming to connector X5) in the front of the system. Minor adjustment can
be done by adjusting trimpot R33 (clockwise to increase).
CAUTION!
When changing the maximum force, keep external knob on maximum
position and when changing the minimum force, keep the external knob
on minimum position.

Fig 5.10. Adjustments on the C&Z Driver board 33035
Adjustment of compression paddle low speed
Adjust speed threshold trimpot (R43) totally counterclockwise (only low

speed is on). Press PADDLE pedal and adjust suitable (about 6 cm / 5 sec)
low speed from trimpot R11 (clockwise to increase). If the unit is equipped
with ECS-200, pressing the ECS pedal activates only low speed
compression.
Adjustment of compression paddle high speed
Adjust speed threshold trimpot (R43) totally clockwise (only high speed is
on). Press PADDLE pedal and adjust suitable (about 10 cm / 5 sec) high
speed from trimpot R12 (Clockwise to increase).
Adjustment of speed threshold
Use a bathroom scale to state the compression force. Use soft material on
top of the scale. Press the PADDLE pedal and adjust from trimpot R43
until the compression force is about 10 kg (22 lbs) when the speed
changes from high speed to low speed.
OR
Compress your own hand and adjust the limit for the speed change so
that you feel a strong touch and then speed changes.
OR
Turn the c-arm around, drive the compression paddle and adjust R43 so
that the paddle is just about to change the speed.
Adjustment of current limit and maximum compression force (Alpha

IQ, RT and ST software ver. 7.30 and up)
A Adjustment of mechanical force limit (28-30 kg, 62-66lbs.) with
manual compression wheels:
– see also section 5.2.9, Compression force and speed adjustment
with ECS included, The Mechanical Compression limit, Fig. 5.12,
Compression mechanism
– notice that compression force range should be 28-30 kg (62-
66lbs.)
B Adjustment of electrical max. compression force limit (trimmer R 33
board)
– remove cable X4 from C-arm board
– turn the compression force switch (1-6) to position six (6)
– turn trimpot R33 totally to zero (totally counterclockwise)
– place a bathroom scale with 2-3 cm of soft material on top, under
the paddle and compress it like a breast

– adjust with R33 compression force to be 25-27kg (53-59lbs), fix

cable back to the connector X4 on C-arm board
C Adjustment can be done in service program #52SUP/c
1 Press kV- and Density- buttons for 3 seconds simultaneously. On
timer display appears Ser.
2 Press Density+ and Density- buttons for 1 second simultaneously.
On mAs-screen appears Pr.
In service menu Pr, select program #52SUP/c by pressing kV+ or kV-.
3 Enter into the program by pressing AUTOEXP-button.

4 Select parameter c on density pressing kV+.
5 Press mAs+ and mAs- to select desired subparameter that is
indicated in kV display (see table).
6 Change subparameter value by pressing Density+ and Density-
buttons. mAs-screen indicates the value for default setting 1-6 in
newton units.
7 Accept values pressing AUTOEXP, exit to main menu.
Subparameter Meaning Manufacturer

default setting
default 0 compression limit mode 0 = absolute limit
default 1 compression force for force 100 (10kg)
switch setting 1
switch setting 2
switch setting 3
switch setting 4
switch setting 5
switch setting 6
Subparameter 0 determines the compression limit mode. The available

modes are 0 (absolute limit) or 5 (temporary limit). With selection 0, the
compression stops at default 1. With selection 5, compression can be
continued by five individual steps up until default 6.
Range for subparameters 1-6 is 5-25,5 kg (11-56lbs.), lower parameter not

being less than the following parameter.
Subparameter 6 will be the maximum compression force option.
Comments
Adjust the desired parameter 2 and compression forces (switch positions

1-6) according to desires of the customer.
If needed, use customer's own reference when adjusting forces. Adjust

limit values to comply with reference system.

Compression minimum force limit is not recommended to adjust to be

less than 8 kg (16lbs.).
See appendix Software Block diagram.
Adjustment of the ECS-200 (if the unit is equipped with ECS-200)
Fig 5.11. ECS-200 board
After adjusting the compression paddle speed, adjust the ECS-movement

with R59 and R37 on ECS board. Press the C-ARM pedal to drive the c-arm
totally up.
Press the REL pedal and adjust the speed from R37 to about 5 cm / 5sec.
Press the ECS pedal and adjust the C-arm speed from R59 until the
dimension between floor level and compression paddle does not change
more than ± 2 cm.
The mechanical compression limit
The mechanical compression limit is set by adjusting the compression

clutch. The mechanical clutch is adjusted at the factory to stop the
compression at 28-30kg (62-66lbs). Do not readjust it, unless needed.
Remove the plastic plug in the back cover of the C-arm to reach the
sealed and labeled setscrew and make adjustment. Remember to seal the
screw after adjustment.
Sliding bars clearance
To ensure smooth sliding of the compression mechanism, the sliding bars

need to have some clearance. The clearance is adjusted with the screw in
the bar end.

Mechanical clutch
adjustment
Sliding bar
clearance
adjustment
Fig 5.12. Compression mechanism
5.2.10 Light field intensity adjustment
The light intensity is adjusted at the factory. If adjustment according to

local regulations is necessary, follow the instructions below.
NOTE!
The unit has been adjusted at the factory with 60 Hz main voltage
frequency. If the unit is being installed to 50 Hz mains network, adjust
collimator lamp voltage at 11 V. Adjust and check the light intensity as
described below.
For proper adjustment a lux-meter is recommended.
The collimator lamp intensity is adjusted by R12 and measured at

reference voltage test point TP 8 - TP 9 on the Supply Board.
Measure light intensity at each corner of the cassette holder. Minimum

average of these values should be the amount of LUX (ISLC’s) that local
regulations require. Take note of the effect of the examination room
lighting unless it can be totally switched off.
The halogen lamp lifetime increases when lamp voltage is decreased and
vice versa.

Fig 5.13. Supply board
5.2.11 kV, mAs and exposure time test
The measurement must be performed with a calibrated Unfors, RTI, PMX-

I/M or equivalent.
1 Go into service mode when performing the test. Select manual

mode.
2 Attach cassette tunnel when measuring the LF. The Syncro Bucky
feature interrupts the x-rays for 50ms at grid turnaround points. The
interruption interferes the measurement.
When measuring the SF, no cassette holder should be used. Set the
parameters as shown in the table below and make the exposures.

LF 23 300 28 125 35 63
SF 28 63 35 20
Table 5.6 kV, mAs and exposure time test
3 Record the kV, mAs and time reading after each exposure. The time
reading is to be compared with the Alpha control panel time display.
The maximum tolerance for kV, mAs and exposure time are:
For kV
± ( 1.5 kV + instrument inaccuracy) =

± ( 1.5 kV + 1.5 % of reading + 600V)
For mAs
± 4 mAs for mAs values less than or equal to 40 mAs

± 10 % for mAs values greater than 40 mAs
For exposure time
± ( 0.1 second + instrument inaccuracy ) =

± ( 0.1 second + 0.25 msec + 0.5 % of reading

kV adjustment
kV can be adjusted from R 63 located on the Inverter Board. See
Fig. 4.10, Inverter Board.
5.2.12 X-ray field alignment

1 Go into the service mode by pressing the kV- and density- buttons
simultaneously and holding them until "ser" is displayed on the timer
display.
2 Select the manual mode with 25 kV and 20 mAs.
3 Place a loaded cassette on the cassette holder so that the cassette
overhangs 20 mm on the chest wall edge of the holder.
4 Mark the chest wall edge of the film with a ruler placed 20 mm back
from the chest wall edge of the film. (The ruler now shows the actual
chest wall edge.)
5 Make an exposure and develop the film. The exposed area between
the ruler and the chest wall edge of the film must be less than 10 mm
and more than 1 mm in USA, less than 3 mm and more than 0 mm in
Europe.
Fig 5.14. X-ray field adjustment
If it is necessary to make any adjustments, remove the lower cover of the

C-arm. The diaphragm holder can be moved by loosening the two screws
on one side and tightening the respective screws on the opposite sides (A
in Figure 2.31).
6 Return to the normal mode by briefly pressing the kV- and density-
buttons simultaneously. The timer display shows "nor" when the
buttons are released.

5.2.13 Grid alignment and speed adjustment
The grid is aligned and the speed is adjusted at the factory and should
normally not be adjusted at the site. If adjustment and / or alignment is
necessary, however, follow the instructions below.
Remove the carbon fiber cover on the bucky. In the small bucky the grid
should be at the bottom of the grid drive block groove and fastened with
four setscrews. In the large bucky the grid should be fastened only with
two setscrews and aligned by the two rear setscrews.
Check that the grid doesn't touch the side lips of the bucky and that it is
centered. Check also that the grid is aligned parallel to the side lips.
Speed adjustment
The speed adjustment can be performed by entering the special program

#61 bUC.
1 Attach the bucky and enter the program by pressing autoexp. Press
the exposure button to run the grid.
The timer display shows the grid turn-around time, which cannot be
adjusted. The mAs display shows the adjustable grid travel time from side
to side.
2 Check that the fast turn-around times are equal at both ends. If
adjustment is necessary, move the slotted metal sheet traveling
through the optocoupler.
3 The grid travelling time is adjusted from R5 located on the
bucky-control board. In the CC position travel time of the grid should
be 1.6 +/- 0.1 sec. The fast travel time should be 0.17 +/- 0.1 sec.
Fig 5.15. Bucky control board

4 Make sure that the grid moves well in lateral positions (C-arm in +/-
90°angle) as well.
5.2.14 AEC adjustment
Test equipment needed: Sensitometer, Densitometer, Acrylic blocks, Film

& Cassette.
1 ATTACH THE BUCKY DEVICE. Press Den+ & Den- for 3 sec. to enter
program (Pr) mode.
CAUTION!
STORE ALL DEFAULT VALUES IN THE TABLES ON THE NEXT PAGES
(MOLYBDENUM FILTER).
2 Press autoexp to select AA mode and channel a. Select Molybdenum

filter.
3 Select max. kV change range of initial kV (factory default "4 kV) with
kV- and kV+ keys. Value can be selected between 0...9 kV. 0 kV
means that initial kV does not change at all during the exposure.
Value 9 means that kV can decrease or increase 9 kV from initial kV
(which was selected according the breast thickness) during
exposure.
4 Select with mAs- and mAs+ keys.the internal density correction
factor within a range of 50% to 200% (0.50 on screen means 50%
and 2.00 on screen means 200% change to exposure time). The
default value is 1.00.
5 Density programming will be done later in section 2.13.18.
6 Press autoexp to select channel b. Repeat instructions in 3 and 4.
7 Press autoexp to select channel c. Repeat instructions in 3 and 4.
8 Press autoexp to select semiAuto (A) mode and channel a.
9 Select default kV (factory default 27 kV) with kV+/- keys and the
internal density correction factor (default value 1.0) with mAs- and
mAs+ keys.
10 Press autoexp to select channel b. Repeat instructions in 9.
11 Press autoexp to select channel c. Repeat instructions in 9.
12 Press autoexp to select manual mode. Select default kV (factory
default 27 kV) with kV+/- keys and default mAs (factory default 12
mAs) with mAs- and mAs+ keys.
ATTACH THE CASSETTE TUNNEL.
13 Repeat instructions from 2 to 12 for cassette tunnel.
ATTACH THE MAGNIFICATION TUNNEL
14 Repeat instructions from 2 to 12 for cassette tunnel.

AEC adjustment quick fix guide
Problem Probable Action Comments

Reason
No contrast Full AEC kVs Increase the Results in

with large with large Target time with lower kV
breasts. breasts too large breast with large
high. thickness. (Pr# 65 breasts.
tAr program).
No contrast Full AEC kVs Increase the Results in
with small with small Target time with lower kV
breasts. breasts too small breast with small
high. thickness. (Pr# 65 breasts.
tAr program).
mAs too high, Full AEC kVs low. Decrease the Low kVs yield
long exposure Target time long mAs.
times. values.
O.fl errors or Start kV too low Change the full
“white images”. and/or AEC kV table (Pr#
maximum 64 AEC
allowable kV parameter E) or
change too Increase the kV
small. change value (Pr
mode).
EAf errors. Poor connection Check the
between CPU cabling. Adjust
and AEC boards. the AEC board
Incorrectly offset voltages.
adjusted AEC
offset voltages.
EAf error at AEC board Check the AEC
start up. supply voltages board supply
problems or voltages. If you
autozeroing are using the
circuit does not 32315 AEC board
work at start up. with software
7.27 or later, you
can remove the
capacitor C35
(22µF).
“white images”. O.fl, U.fl or C.cn Check the bucky
error code. connection (apply
compression).
Table 5.7 AEC adjustment quick fix guide

Alpha ST settings for Molybdenum filter (factory default)
channel techn. filter kV mAs internal auto kV

default default density range
corr. default
default
a Bucky AA Mo (1) (4kV)
b Bucky AA Mo (1) (4kV)
c Bucky AA Mo (1) (4kV)
a C. hold.AA Mo (1) (4kV)
b C. hold.AA Mo (1) (4kV)
c C. hold.AA Mo (1) (4kV)
a Mag. AA Mo (1) (4kV)
b Mag. AA Mo (1) (4kV)
c Mag. AA Mo (1) (4kV)
a Bucky A Mo (27kV) (1)
b Bucky A Mo (27kV) (1)
c Bucky A Mo (27kV) (1)
a C.holder A Mo (27kV) (1)
b C.holder A Mo (27kV) (1)
c C.holder A Mo (27kV) (1)
a Mag. A Mo (27kV) (1)
b Mag. A Mo (27kV) (1)
c Mag. A Mo (27kV) (1)
manual Bucky Mo (27kV) (12mAs)

mode
manual Cassette Mo (27kV) (12mAs)

mode holder
manual Magn. Mo (27kV) (12mAs)

mode
Table 5.8 Alpha ST settings for Molybdenum filter

CAUTION!
The AEC is adjusted for and one cassette holder, with the bucky. The right
optical densities for the rest of the cassette holders are done later as
described on Density programming.
5.2.15 Adjusting the AEC board

1 Go to the service program #64 AEC and check that the AEC Gain
parameter 'g' is set to 1.00.
2 Go back to service mode and make an exposure with semiautomatic
(A) mode 28kV Molybdenum filter @40 mmAcr. Use a compression
paddle and a Bucky with a loaded cassette in it. Detector must be in
center position C1. Also, remember to place the white plastic cover
before exposure.
Fig 5.16. Placement of the acrylics (and phantoms!) onto the cassette holder
3 Press Autorel after the exposure and record the three values
displayed in the mAs window one after one. Each value is displayed
for 1 second. The first value represents the integration time (in ms),
the second is AEC frequency (for example 320 = 32 kHz) and the last
value is base frequency (for example 004 = 40 Hz).
4 Make exposures (do not develop the film) and adjust the trimmer R17
(CCW to increase frequency) on the AEC board so that the AEC
frequency will be appr. 32kHz (that is the second value in the mAs
window reading about 320).

Fig 5.17. Location of AEC adjustment potentiometer
Also the exposure time is shown in the timer display (for example 315 =
315 ms, 1.54 = 1.54 sec.
5.2.16 Adjusting the optical density (=O.D)

1 Reload the cassette with a new film and make a new exposure with
the clinical kV (for example 26kV). Develop the film and mark the
optical density of the film (=O.D) to the graph next page.
2 Alter the AEC Gain parameter 'g in the service program #64 to 1.10,
reload the cassette with a new film and make a new exposure.
Develop the film and mark the optical density of the film (=O.D) to the
graph next page.
3 Draw a line between the two points and read the corresponding
GAIN for the wanted optical density. Notice that the object is to find
the right gain, so the initial gain values do not have to be 1.00 and
0.90. If the correct gain is for example 1.08, more proper gain values
would be 1.00 and 1.10.
4 Alter the AEC Gain parameter 'g' in the service program #64 to obtain
the desired O.D. Diminishing 'g' will increase the O.D and vice versa.

5 Make one control exposure with semi-automatic (A) mode the

clinical kV (for example 26kV) Molybdenum filter @40 mmAcr and
measure the O.D. to check the adjustment. Make note of the
exposure time for the thickness compensation in the next section.
Exposure time
CAUTION!
The AEC Gain 'g' parameter will affect all exposures regardless of used
filter or cassette holder.
6 Make three exposures with different phantom thicknesses (for

example 20mm, 40mm, 60mm to get short, medium and long
exposure time) and record the corresponding exposure times and
O.D:s. Recommended exposure times would be appr. 500ms, 1sec
and 2 second exposures respectively. Use the clinical kV (for example
26kV) and semi-Auto (A) mode for all exposures.
7 Mark the points to the O.D vs. exposure time graph. Draw a line
through the three points. They should form a horizontal line within
"0.15 O.D. If they do not, a thickness compensation will be required.
5.2.17 Thickness compensation adjustment
Alpha software versions 7.27 and greater utilize a thickness

compensation method, which compensates for variations in optical
density (O.D.) of the film. The rotation point can be programmed. The
amount of rotation and compensation curve slopes below and above the
rotation point can be programmed separately.
Rotation point P
Rotation point is the exposure time where the O.D is adjusted correctly.
Thickness compensation is achieved by altering the exposure time around
this point. Default value is 1.00.

Amount of rotation r1 and r2
Parameters r1 and r2 determine the amount of compensation with

exposure times shorter or longer than the rotation point respectively. r1
determines the amount of compensation at the point where exposure
time is half the rotation point. r2 determines the amount of compensation
at exposure time twice the rotation point.
The values of r1 and r2 can vary from 0.70 to 1.30. If the parameter is
1.30 it means that exposure times are increased by 30%. If the parameter
is 0.80 it means that the exposure times are decreased by 20% etc.
Default values are 1.0 for both.
1 Notice the exposure time, which has the correct O.D. from the
previous O.D vs. exposure time graph.
Exposure time This value is ‘P’
2 Notice the O.D. for the shorter exposure time (for example the 20
mm Acrylic exposure time) from the above graph. Divide the desired
O.D. with this value.
This value is ‘r1’

3 Notice the O.D. for the longer exposure time (for example the 60 mm
Acrylic exposure time) from the graph. Divide the desired O.D. with
this value.
This value is ‘r2’

4 Enter the #64 AEC program. Press kV+ until the thickness
compensation parameter 'c' is reached. Press autorel to scroll 'P' in
the kV display.
5 Enter the exposure time, which has the correct O.D. from the
calculation to 'P' for 'rotation Point' by pressing Den+/-. This is the
exposure time which is not affected by thickness compensation (=the
rotation point).
6 Press autorel to scroll the 'r1' parameter in the kV display. Use Den+/
- buttons to change the value. This parameter gives the amount of
rotation at exposure times shorter than the rotation point 'P'. For
example if the short exposure has 12% too dark, a density enter 0.88
for 'r1'.
7 Press autorel for the 'r2' parameter. Use Den+/- buttons to change
the value. This parameter gives the amount of rotation at exposure
times longer than the rotation point 'P'. For example, if the long
exposure has 12% too light a density, enter 1.12 for 'r2'.
CAUTION!
Perform the thickness compensation with all cassette tunnels (Bucky/
cassette holder/magnification tunnel) separately. DO NOT change the
gain parameter anymore. Use the density correction (in Pr mode) to bring
O.D. to same level with other filter/cassette holder combinations.

Fine tuning of the thickness compensation
NOTE!
Fine tuning is optional and may only have minor effect to compensation.
8 Go back to service mode and make two exposures with semi-

automatic (A) mode 27kV in order to achieve a very long exposure
time (four times longer than an exposure time for 40 mm Acr = for
example 4-5 sec.) and a very short exposure time (3 of exposure time
for 40 mm Acr = for example 250-300 ms).
Develop the films and record the optical density of the films (=O.D.).
9 Select the adjustment direction of 'S1' (affects the compensation

slope at exposures shorter than rotation point 'P') and 'S2' (affects the
compensation slope at exposures longer than rotation point 'P') from
the table below.
TOO LIGHT O.D. TOO DARK O.D.
r1<1 increase S1 decrease S1
r1>1 decrease S1 increase S1
r2<1 decrease S2 increase S2
r2>1 increase S2 decrease S2
Table 5.9 O.D. adjustments
'S1' and 'S2' can have values 0, 50, 100, 150...up to 700. The maximum
compensation is 140% or 60% of O.D. in 'P' (rotation Point).
10 Enter the #64 AEC program. Press kV+ until the thickness
compensation parameter 'c' is reached.
11 Press autorel to scroll the 'S1' parameter in the kV display. Use Den+/
- buttons to change the value. This parameter affects the
compensation slope at exposures shorter than rotation point 'P'.
12 Press autorel to scroll the 'S2' parameter in the kV display. Use Den+/
- buttons to change the value. This parameter affects the
compensation slope at exposures longer than rotation point 'P'.

5.2.18 kV compensation
The kV compensation is performed with both filters (Mo/Rh) and all

cassette tunnels (Bucky/cassette holder/magnification tunnel) separately.
DO NOT change the gain parameter anymore.
1 Enter service program 64.

2 Proceed to loop in AA- and A-modes. The Control Panel will display:
– kV screen of the Control Panel: current kV selected
– Density Correction on mAs-screen of the control panel: + 1.00
(default)
3 Adjust for each station (a, b, c) in both modes.
5.2.19 Density programming

1 Install the cassette holder.
2 Check that the semi-Auto (A) mode is on. Make a test exposure with
the default kV using 40 mm acrylic. Measure the O.D. If the O.D. is not
correct, increase or decrease the density with Den+/- keys. Repeat
until the O.D. is correct.
3 Mark the density value that produces the right optical density in the
table 5.8, Alpha ST settings for Molybdenum filter and store the
values by programming them in the program (Pr) mode.
If the film/screen combination and default kV is the same for all channels
a, b and c, the density correction is the same also.
4 Install the magnification tunnel.

5 Repeat the instructions 2. and 3.
NOTE!
To enter the Program (Pr) mode, press Density+ and Density- buttons
simultaneously.

6 Alpha ST installation step by step

1 Select the default kV values that the site will use with the Bucky,
cassette tunnel and magnification table. Mark the values in the table
5.8, Alpha ST settings for Molybdenum filter.
2 Select the nearest film & screen combination from the table 5.8,
Alpha ST settings for Molybdenum filter that the site will use with the
Bucky, cassette tunnel and magnification table. Mark the values in
the table 5.8, Alpha ST settings for Molybdenum filter.
3 Select molybdenum filter and install the Bucky. Adjust the AEC.
4 Go into (A) mode. Install the magnification kit. Make an exposure with
40 mm acrylic using 30 kV or a clinical kV at that thickness. Process
the film and measure the optical density.
– if the optical density is too high, select density- until the wanted
optical density is reached.
– if the optical density is too low, select density+ until the wanted
optical density is reached.
Mark the new density value in the table 5.8, Alpha ST settings for
Molybdenum filter.
Repeat this test with the cassette tunnel.
5 Go into program (Pr) mode (press Den-&Den+) and program the

default values marked in the table 5.8, Alpha ST settings for
Molybdenum filter.
6 Select program #62 INF and press autoexp to print the programmed
values.
6.1 SOFTWARE BLOCK DIAGRAM

See appendix.


General Electric Company reserves the right to make changes in specification and features shown herein, or discontinue the product described at any time without notice or obligation. Contact your GE
representative for the most current information.
Copyright © 2009 by General Electric Company Inc. All rights reserved.

GE Hungary Kft, a General Electric company, going to market as GE Healthcare.
World Headquarters
GE Healthcare
P.O. Box 414, Milwaukee, Wisconsin 53201 U.S.A.
European Headquarters
GE Healthcare - Europe:
Paris, France - Fax +33-1-30-70-94-35
Asia Pacific
GE Healthcare -Asia:
Tokyo, Japan - Fax +81-425-85-5490
Hong Kong - Fax: +852-2559-3588
www.gehealthcare.com
Alpha ST
Installation Instructions, English
37081-IMG rev 5 10/2009

GE Alpha ST Installation Manual

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GE Alpha ST Installation Manual

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GE Healthcare

Copyright © 2009 by General Electric Company Inc. All rights reserved.

Documentation, trademark and the software are copyrighted with all

The original language of this manual is English.

General Electric Company reserves the right to make changes in

Manufactured by GE Hungary Kft

Internet and Service: http://www.gehealthcare.com/worldwide.html

GE Hungary Kft, a General Electric company, going to market as GE

37081-IMG rev 5 GE Healthcare i

ii GE Healthcare 37081-IMG rev 5

37081-IMG rev 5 GE Healthcare 1

2 GE Healthcare 37081-IMG rev 5

2.1.1 Space requirements

The minimum space requirements and recommended free space around

Fig 2.1. Space requirements

37081-IMG rev 5 GE Healthcare 3

2.1.2 Strength/durability requirements for the wall and floor

If the device is mounted on a base plate, the load on the floor is

2.1.3 Electrical supply requirements

2.1.4 Installations requirements & environment control

In order to minimize interference risks, the following requirements shall

Cables shielding & grounding

All interconnect cables to peripheral devices must be shielded and

Stacked components & equipment

The Alpha ST should not be used adjacent to or stacked with other

Electrostatic discharges environment & recommendations

In order to reduce electrostatic discharges interferences, the floor

Pins of connectors should not be touched and connections should not be

2.1.5 Tools needed for installation

4 GE Healthcare 37081-IMG rev 5

2.1.6 Test equipment needed for installation

2.2 UNPACKING THE UNIT

Crate 4 (if ECS delivered with the unit ordered):

37081-IMG rev 5 GE Healthcare 5

In addition to these, one or more of the following may be received:

2.2.1 Unpacking the column with the carriage

Fig 2.2. Column with carriage

2.2.2 Unpacking the C-arm

6 GE Healthcare 37081-IMG rev 5

Fig 2.3. C-arm packing

2.2.3 Unpacking the counterweight

2.2.4 Unpacking the accessories

37081-IMG rev 5 GE Healthcare 7

2.2.5 Unpacking the base plate

Fig 2.4. Base plate packing

8 GE Healthcare 37081-IMG rev 5

3 Installation of the counterweight

1 Move the column crate into

Fig 3.1. Vertical motor and cables

Get some help to slide the counterweight into the column.

6 With the counterweight inserted (leaving access to the cable

37081-IMG rev 5 GE Healthcare 9

If wall installation kit is used, proceed to Chapter 3.1, Installation of the

If the installation is done on a base plate, proceed to Chapter 3.2,

10 GE Healthcare 37081-IMG rev 5

3.1 INSTALLATION OF THE COLUMN TO THE WALL

Fig 3.2. Wall attachment holes (Long / short column version)

37081-IMG rev 5 GE Healthcare 11

3.1.2 Attachment of the column brackets

Fig 3.3. Wall mount bracket

Fig 3.4. Base plate

12 GE Healthcare 37081-IMG rev 5

3.1.3 Lifting the column - minimum 2 people