Professional Purification In Compr'

COMPfftES$1:D AHR
~EFRIGlCUTl!i> i>~Yfe~

l!)WG fNIOcD44$5~1HOl

li\'J~ ®318 7t~ Ill

F_IN..__IS-HE_D_P-LA_N_ -[
DWG D4455 .-2 / 0
fM/
U\'?U
0
l0:
Q0J 'u
il ]
--------"""-"-----...
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NO.
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, '
,
(E lSO 9002
JBA MENG ELECTRIC co.7 LTD.
I
I Professional Purification In Compressed Air

TH·E SPECIFICATION OF HJ2K..40GP"

QUANTITY OF TREATMENT
I 120 m3/hr
I
I
I
ENVIRONMENT TEMPERATURE 2-45 °C

INLET TEMPERATURE 50 °C

I 7 kg/cm 2 ( max. 1 O kg/cm 2 )

IN LET PRESSURE
I
II
DEWPOINT TEMPERATURE I -20 °C ( 1 atm ) I

'

HP FOR REFRIGERATOR 1 HP
I

FREON R-134a I

OUTPUT OF COOLING FAN (W) /capacity 120W,

I
POWER SOURCE AC 1 ¢ 440V60HZ

I
PIPING DIAMETER OF INLET/OUTLET ,, JIS 10K 40A

DIMENSION 850 ( L) ::< 380 (W) x 825 ( H)

.I
!
WE-IGHT 100 KG
II
I

540 No.190, Cheng Kung 3 Road, Nan Kang Industry Park, Nan Tou City, Taiwan R..O.C.
TEL/ +886 49 225 7937 FAXi +886 49 225 7947-8 e-mail/ s1888@ms15.hinet.net /

I
 1.AUTO{ij,:r-*( AUTO RUNNING LAMP)
2. M.ftH11-i n~ (AUTO/MANUAL SELECT SWITCH)
3. 't ~,W-Jij ,:r-*(POWER) 610
4. MH~(ON)
5. n~~~(OFF)
·6. 1f5.Jtj3tJM.(L. P. TRIP)
7. ~JtjijtJM.(H. P. TRIP) 0
CD
8. Jt%H~jijtJM.(COMP. TRIP) (Y)

9.;.t~~1~JM(REF.SUCTION PRESSURE)
10. tll o 1th (AIR OUTLET PRESSURE)
11. §J 1/J.fJF7j(.~(AUTO DRAIN) 5/16"
12. -t-Y/J.fJF7}(.(MANUAL DRAIN) 5/16" 850
13.{it~~(POWER SUPPLY BOX) JIS 40A lOK
14. ft1,'f, ~~i!(Ref. high pressure gauge) J!~R ~~L~~K
4
AIR OUTLET

DDDDDDDDDDDDD
DOOOOOOODODDO
DDDDDDOOOOOOO
DDDDDODDDDOOO
0000000000000
0000000000000
DDDDDDODODODD
DDOOOODODDDDD
DDDDDDDDDDDDD
DDDDDDODOOOOO

790(BASE PLATE HDLE(l!lO)

300
Co.ble glo.ncls

TITLE STATUS
J2K-40GP DRA \.JN ~ '04.01.15 DRG)ND 01091101 <V03>
AIR DRYER DESIGN ~ '04.01.15 UN IT M M
APPROVED SCALE 1 : 12
 1. 0--!~ ~ f,ffi ~
15 (Refrigerant compressor)
);: 0-
2• ,'JR. '"- :>-\,
--\: r.z-
'"- 1,M;..
•\':I. ~
,;.a
~

(Air-cooled condenser)
7
--
. .:- .
3. *l./t-ie.#JI0'-~P~
(Air cooled cooler) .
4. 1~~ & h -t~ i Jni-i u~ 1

9 (Low pressure switch)

5. -fr:,~Jl!l~! ~
t (Drier)
6.~R&J~

6 c~ 8 Air outlet (Expansion valve)

7. ii-i-~
¢ (Evaporator)
~:..>-- -M;
8. '"' )(_ 1~
uo
ta
Heat exchanger)
9. @1/J-f.ll=-7Jc-~
(Auto drain)
12 4 10. /t-!~11&~ JJ M .
(Ref. Low Pressure gauge)
Air 11. ~~ tll o ~hM
(Air outlet pressure gauge)
12. ~~~h~% 1J~H~
(High pressure switch)
13. 1~~& h :J~-1J;-1J F,f] ~~ (Jf.l..~)
(Low Pressure switch)
14. ~~~~~
(Hot gas by-pass valve)
15. -f-1/J-f.jp7j(_
16 (Drain)
1 16. 4-~:J::A-1tM
(Ref. Ji 11 ing Valve)

DATE
DRA\IN
05.04.13 MODEL
£!111# TITLE THEORETICAL
J2K-!5 ·25 -40GP('\'/<l)
DIAGRAM
II
-JIA MENG ELECT, RIC co.
1
m~~1EEDD
L
HHl<LJV
J!J-iJc ~
.
DRG.ND 00090501-1
SCALE 1 I 1 $-El-
REV vo2
UNIT MM '

. ..,.,.
 1</> 440V 60Hz
MS OL O.L COMP.
r-------, 1t~~)t,SA
u c
jR-~1
R2 51,52,53 tt1:~ <Relay)
I R1 TllR I:::
I
IT
L - _J
I T1 T2
'----0>-=---~--.1-~
w
~ ~
.-- START RELAY
I
I
5
--,
I
I
10
lu
J"t'.
·0
u
Ol
.~
Y lt1{3 <Relay)
R tl1{3 <Relay>
F 'f*f.t,ij. <Fuse)
12 c
NFS 440V/220V LPS HPS I I (/) c T ~rsi'!{.W (TiMer Relo.y)
I I ::l
2P 15A I 2 I s
0::: TB il/.i-t{; <TerMino.t>
13 I TR ~l!~<Tro.nsforMer)
IC 10KA
1-c I
RC if.ft'!{~ <Running copacitance)

'"T
I'-- I
TB1 J"'~
lo
I
I
SC P,f~i[~ <Start capacito.nce)
SR P,f~'Uf <Sta.rt Relo.y>
R2 I 1 I
L_ _ _ ~
MS 'fO!lllll!ll <Mo.gnetic switch)
T2 s.c. R.C. ON 5«H.fillllll (Push-button Switch)
ALARM E LP i~I! J/f.}li!Jll llll (Low pressure trip switch)
TB 1-------1 1 R HP ifi1!11f./lil.flll llll (High pressure trip switch)
I 15 _R_ RUN I F 8 L ______ _J
OL ~~1*tt'Uf <Over loo.cl relay)
R
®--(.a.) 9 -- NFB ~nM-flllllll <Non Fuse Breaker)
I 16 I 12 FAN Ji./fh <Condenser fan Motor)
I <ABN) I COS ilUffll!llll CAuto/Mo.nual Switch)
LPS ii~!lllllll Clow pressure switch)
I I HPS j11j~flllllll (High pressure switch)
15 lm.L I OFF 5illflll llll <Push-but ton Switch)
18
I '-----i2.__.Q----<>( H.P) I 11 COMP. 11~-tl <Ref. coMpressor)
17
I I
18
I 19 L.P) I
,,._,_~,___..,.....--(
~- MS ---------;t- ~T
L ______ _ J
19
. ('b') STOP
:uTzi;NUAL
5 21 2 9 8 7 10
SOURCE RUNNING L.P.
=1~!M~ .ttli- ~;ti! NOINCMHH UD!fff(psi) U:U. cos
Vrtk~ pressire OFF
Ref.type LnlndJ:tm Oringinal Range Reset D!Ff Reset iny ~ @ @
Rl34o. 30psi 20/30 psi IO C30-20l AUTO 3 WHITE GREEN RED

R22 LP 60psi 45/60 psi IS C60-4Sl AUTO

R404o.
R13 4 o.
75psi
250psi
60175 psi
250/192 psi
IS (75-60) AUTO
58 (250-192> MANU
START
~ Ir ly H.P. O.L OFF AUTO

R22 HP 369psi 369/311 psi 58 (369-31D MANU

6 ~ @ @ @
R404o. 425psi, 4251367 psi 58 C425-3&n MANU RED RED RED YELLOW

Rl34o. 40psi 30/40 psi IO C40-30l AUTO

R22 LPS 70psi 60/70 psi IO C7Q-60l AUTO
R404o. 85psi 75185 psi IO C85-75l AUTO B Wl 07.05.31 ~~ J2K-15,25,40GP
R134o. 150psi 120/150 psi 30 Cl50-120l AUTO
R22 HPS 230psi 200/230 psi 30 C230-200l AU TO
R404o. 270psi 230/270 psi 40 (270-230) AUTO
.··,

SPARE PARTS :
I Supply
No. Description Specification ·weight (g)
Vl/orking Spare !.
\

t
IFILTER DRYER 1 ...
l )
DAN FOSS
DML-052S
I
I
1 320
'
I Made in Denmark
I I CHUNG
2 FAN MOTOR 1 1 1/8HP AC220V 1860
Made in Taiwan
Made in Taiwan
3 FAN 1 1 I I CHUNG 180
A1 3P
!
. SHIHL!N
4 MAGNETIC SWITCH I 1 I
1 MS0-12 AC 220V 380
II Made in Taiwan ;
'
I GIN SING , TEND
FUSE I
5 2 10 10A 20
(included fuse case and fuse)
I Made in Taiwan
DAN FOSS
6 FAN CONTROL SWITCH 1 1
I
I
KP1-110'1 320
. Made in Denmark '
CEC
7 TIMER 1 1 0-10 MIN i 250
Made in Taiwan
NISSHIN
I
8 FREON GAUGE 1 1 1.5 Mpa 190
Made in Japan
I SMC
i
9· AUTO DRAIN 1 1 AD-402-04 ' 650
Made in Japan
META
10 POWER SWITCH I 2 I 2 f AC 220V I
I

I
I Made in France
11 LAMP I
I
4 4 Made in Taiwan J
I

12 BULB FOR LAMP 4 I 4 I Made in Taiwan I

,.
I I
r

I ALCO
,, I

13 EXPANSION VALVE (R-134a) l 1 T!E-MC#3 500

Made in U.S.A. I
5
'':
''

,-··-··-·-·-··-··-··-··-·-··--,
i

...... ......
C)

_J
w
w CJ w
2 Q
.-1
I-
:z:
d
.....!
<I:
0 ~ Ck'.: w
::;: (/)
I- ""'
M
~

t.~ mm
"<!""
0 li§I] ~
Lri I+\ ~
0

3 ~7
=::::;
,._
8 ___J

c:=J"
(__)

(__)

02
,._
(__)
L.._J
___J
L.._J

'--=
=
=
L.._J

-=
==;
4

0 9
~

~
5

!
~tJ ~
CJ
-·-··-··-··-·---··-·--_j

IEM PARTS NAME

1 HEAD COVERCZN)
2 0-RINGCNBR)
3 STRAINERCSLJS)
4 BASE FDR STRAINERCPVD
5 DRAIN KITCPU> I
6 HOUSINGCPE)
7 0-RINGCNBR)
8 NUT FDR DRAIN KITCZN)
9 SHELLCCORBON STEEL)
10 NUT FOR HEAD COVERCZ~I)

6
 '\:..ir'V~ .Hf-11 ~v~v·Ul , . :V"')Jllj:.JJI V';J>;)\.;I./

.··.coci.e iensionIVoJtage code: C

· FrofrJcommercial el industrrel posiUf (HP)
r t·1Qf1 i'•tHon~
' > •

. r-....
vvmmerCia. I& . ""' . . , app.1ca
. lnuU$lfl!31 of-'";

R134a N° 214LS-C - ind a

1
Ceriditioos Pr~d ~rsDrifiq~ mrrmlJ:l!!ui= · 1 .1:19miriaJ r1:rirJ9ei;~tmg ,£?irpil4-W
... =.. - · · · . . - ··- .. '.· .· . , . • . • • .· • .. · .• :-
Puis.
. .. ,.. ..scno~
.: :·... -.
·•. ~

· Ct#neffti~#~ Si;iuncJ/$1/fJJ

50At

l~!~~d~~~,i·!Ji~~faq?~:e~:t: ~,~;emu
-~
°Chatg;e -en. t?argec : ss'7 cm'l
Type d'tn~Ue.{Qff t}tpe-: . P:O.EJ
~aren·te·· J &pansio.·11_•· ·:de_v_. ice : C-9piifalr~J!;.letemieur
Itn:efroia,rssem-ent 1
,,
CDc:IJ.ng :
~pil~JIE."P" v,alve
\/~nlit~I:forced

IHesi.~tanca a;
;t
2Q<l C.f !f,f!pdip~s.r;;:s}.st9nc~~ at 2tr' C
Phase pnn.c.. I M.atn JttJi.namg: l,B·O.n-n;fs
. . . . .

?t,IX. l A1Jx.iliary 14findiog : 1056 Ohms

I(~ntem.;it~
.nOO;i.
1 Cttrrent
! ~sted cu:rrem RL4 : ·
.
5,-011 6,26 A
rnax. JMax current : 7]5/.8.,86<4.
\
t
i~~a~e:if:l~c~l.;equfpntent; ·'C~jtg •·
'
l!Proteeteud
·rernppri$at:fon.i
D'l/f!rlriJad ;
Ii~e Chee.~ : :2.t a~:-•: ~s.~:2·s ~(24 r5 ~A;
1
1
T" QUVf?liUrr:: f (,)p?ning t9mp.: W.5~ C
01 t ~ ·~ .....
I
. _,.
•ermen;r:el . ""'
. .""osmg (i:;mp. _
! OptJorii .o,oN.onal:
I
IR-efafs lntensite ! C1,1mmt .relay: 3ARR 1SP./:18B
·I • .•
''-·I
.1 enc;encnemem r rJCK up ·• lf5.7A
' out
d8danchem:en1 f D:.oo .
•
i

IICo-nclensateur .dam. J .Sl4rt .. c:ap11cfl&; 85 µF f 3~0 v

.
j

l
Pour conduites 12 ext! Par tubing G.D.
,..,, .
A~pir.atbn i._,.r1arge
Suc.ti9n Discharge P:racess

7
 Pressure controls, type KP; with <mckisure IP .33 01 1P 44
·--- - ------------------ --------

Ordering
---r----r!.o~,. °'"~sur<> (LP) i H1g1;p,.,~-;;{H"i'lf ___ ----i~~_;.,1 --- _) ."·· . '" N-r ____ .-~.,,_:~{;"'°~.!'..;-~-~ . ---------·-"".1
. "'~ ~·"'""E"" f',i""I"~~ l··;~,, ;,.~~L5~' l-..--.-j=: .L ~J !! I
F¢tffJioif1;'gtea.mttif}etah1s

· ----{;;-d; ;;;;~- .. -~- -·--···----·-1

rI ---·--r·------[-Cw
- l .. I
Pros<·•--e 1
i
r~·otl
p-;;JSs-;;re'{LPl -niii;;n ~ (Hf')r·-
. ----~---~-.:._ __ -~----!-~-- --~- -]
Rems&\lmg i Dll!Bftlnl!Jf} ~,,,
' ' I Dtlferlfnl«xl 1 !
..
P.es~-;-·-r· --------r--··- - ---
..
I . "' ' '"J C<H<fo\,'.;l <:v,1•;m I "" ' ."-...
t· ·--------~-·---.·-"' -------~--~-,
! m C<'p. !1
I'-- - - L
~-"

I
1
~~e I
I
!fr l ·Da1 '! ;.~;- l '-· r n i ! 44
1
_ _ _ _ J,_ ____________ - . --- --- -----·-'----·-----·----------
W
... , ' I ; '• ,,_I. ·'··""
l~~~:··g:~$
.....

• -·· - - - - - -·---- ---·

I•

Eorfluorina.ted tafricfer;rW> ·;;ndP.•.;17 f:NN:J)

r"L~~"1'. ~p· lA. L-a.i=;;,5,.
q.7----~ ·,! ~·1·· . c. _______ r~-- _: ___ T_"':~:;:;;~;·:----- · ·- ~----··--~1 ·--·· ......06~~6~1-;:~ ---·r·-· •· osd-.J'i~b1i-~ --i
ri:;;;~··7··-~T- o 9 -~ 7.!51. Hx;J"-0~1l_:=-----T---- .r~f.I;;;;, 1~J r ··-·----------.-, --:---··---=r·-·c-TG-iJ~gj"Ti'----- -.···i
' ~' •.. ! 'Kf~ ~ . •.. . .. ··. l . .·..· ... . l ~~· ,, ~ . - ~; 1 . ' rr i
•:f>l)'f

.... ____
F-~=-:.-.: ;=~~=1c:c ~ifi~1i~~;---:~l

· ~'Ifiil~i&~ft!iJ~~1~~:;t~~~tI::;~?~
1

'i
) P:ess:i.e cpli!rolswiU> !:;Olc!-pla!rn:l .cof"rt<;<>ls
Coriv,: optkrneil au~oma.Hc. or marmal re.:;e1
3 ), E>'!(~o~e lf ~3 ·
4fEndo!>UW lfi .....

Aocessories tor KPpresswt1contro1s!k1NrMtux 0.75 connee!ions:

Weid~oxine,c!i-Qns : MHJx 0.75nt1l ,'c)nd ·€ J5 :-;. 150mm seainless ste<::l pipe, co.d e n-.o- Op0.;0057
$ 1-f:l-el'Ciif'·Jt:stm.: 1. 1ri:w~1:h 2 xj.llJ:O.x Qo.7'5.nul.$, . l;:{)de ni). OO;t}•Or;}7U
$t~! cap. ;1µ9e, ·l .fll ·v.i;tl1 l · x. f,;11'0 \:!·p. 7~ .a:nd 'G a1;~ nnt, co4e .rl'?· '.Qi)~~fU'.i~.:2
Adaplor: M 10 x .0.75 1-J,\ lo 11:ii NPT int. thr e<~d. eodeno. 06iHH4i
JP ·55 enclosure, !or .single pressure !;oi·nmls., code no. Ofi(lcfi330
if' 55 enc10.$Lll'C fof tfoal pres;:;ure cQr'llrois , ;:,:od2 n.c. OGOcG&JO

_______ ___------··----- -..

295
! 1,

,.
'.··--·---·-••*•••• ·-·-··---···-··-M•---·-·---·-····--·------·-------·----·--------·---
••••••1•
..
D<ilil sheet E!itrii1icit1ir·· Uquld line filler driers, type DCL and OML
··---------------,--------·-------- -~:...- ..-._------------------·---··-·---·----·------·--

Technlcol dntn ond

c""p:,1clt1es
DML R i 34ci; R 507, .R 404A;
'R 4070, f14i OA
e~r_i1~s1_a_~!~q_t!!_(~ c_·~e:~_cjtL !iE~ otv~-----.------~~-·~---__::_·---~-·~--;.'"""'·r~~~~..,
Oryi11g capll.cily [kg itlfrigOi"artl) 1
) .. Uc1uid capaciry[kVv'J 'J. . M1:1x
· :Worl<i.tig
Type R 134a R 404A R 407C. Pressure
R 507 A 4TOA R· H34a: A404A R 407G , PB
·~-----+---<---- . . . .. . .. . R5cii R 41 bA
. . ..
. 24 •c 52 'C 24 ·c .s2•c
~ - ' - - . - . - -----;:---...:.:....:._--:------- _ .. - - · - · - · - .-
24 ·c s2 ·o
- · - .- - - - - .~· . - . - - - - - : - h -
• ·
. .-- · - --.-:---
[l'l.arJ
+· ---'·-'·
DML 032/032s . 7 6.5 lI 6 6:5 6 1 5 . 1 ·42.
DML038./033~ l .G.5 11 6 6.,L___ p____ ~ ..l!.:_ 1i3_:J__.:!J~. ~2
-0MLD11_2_ros-2~-:-···-:.95-g-· - 1'.3 7.5, a 7 7 - 5 · (J; 42
OML 052;:'i1 tl.G 5 .13 7,5 ·e' 7 9. ·7. 1O 42
___....,L1M1,.
~.
Q53/053s ............. 8 .5.
.. _.,..._,.,......_..............__,..__.
~.:.-.........:.:....._
8 ·-· 13
.... _,-. --·~ __
....7_._.;....._,_..........
:5 8 -7 TB. 14.
. . i9
. -~
42
~~"~-:...:...;._,.

OMLM2ibi'l2s. t2.s 12 2d · ii.5 j25 11 1 5 a. 42

8~t g~~i6oj9
bMLOt'.J4/0IHs
g~ H
12.5 i2
~g
26
11 :~ g:§
H.5 • 12.S 11 26 .20 .•. 29
~I 9
19 t4 ~~· ~·~
42
1---~-··~-·1---1---+-----~+-·~-~ -.--.-- - - - - - . -
..----. -·-· ,......._,.....~ --~~-·
DML 162/1 G2s 27 2Ci;!J 43.5 2.4. 27 23. · 7 . 5. . 8 42
DML i 62.Ss. 27 2$•.5 43;5 24 27 23 11 9. 12 42
42
DMI. 16:J/1ii3s
g~t rn~~rn~~
27
g
25.5
~&:5
<13.5
~u
24
·~·~ ·g
27
g
23. 22'
~·~ n
16 24
~1 ~·~·
DML 167s
··-DML303/30:3§
DML 304/304s
-·1--57-·-·s-
.
27

57
25.5
4
5,1
4 3.5
92.5
92.5 51
24
5\
27

57
23

40.5
49

31
;,
-;7·-- ~~~~5:--·-. 2:;-~---1~------·-:-i,-) ____
36

, .22
54

34
j5
~. 2_·.
" 2
-

DML 3d5/305s 57 5~ 92.5 51 5/ 48.'5 45 ;13 48 -i2

DMl. 306s 57 $4 92.5 51 57 40.5 62 "45 60 35
DMI. 307s 57 54 92.S . 5.1 57 . 40,S 59 .43, 65 35
__q~~ Jos~---·---·- _.J.X __ __:~~--' -~32_ --·~--- ·--·~I--~~}; __ __ 2~--- __ ~-~---, _:3.s_ ....., _ .... ~s__ ,___ _
IJML4!3 80 75 130 70 00 74 25 1./l .27 ~2
DMl..'114/'1H3 Od 75 130 70 00 74 32' 23 .3:5 42
IJMl.4i5/t115s 80 75 i'.lo '70 80 74 53 3} . 53 ~2
Dlv'\L1i7s BO 75 130 70 80 74 91 6~ tb.O ~5.
.__[?MU1,9s ··~~ 00,~~.}t; }3Q_"~ )O~~i--·-~·2;_· 7A ..._?l _ 65 __ ...!..QQ__ ,__ 35"·----·
DML 607s 1i j 1o.7 185 1.01 {14 91. 75 54 •82 ;35
IJML609S 113 107 185 101' 114 97 8.7 6il,. 95 35
M - - - ··----~ - · - - - - - --..:,.....-- ·~---:-- ----::: · - · - · -_ _,_ · - - - .......· - - • . . . _. _ _ _ _ . . _ .- ·

DML 757n 160 150 260 140 )60 148 ./?? . 6Q• 90 3S
JLl:'.1_~J$l1s ~-"~~"~ "-· i so~~~ 50 c..3_~~---2 40 . 1 (?0 .148 s~ 68 102 __ '"".,,_~,_Jo ~~.
1) l1iy.ing cDpaciiy is b·ased a·" following moislurn .cunle.nH9s·1 slandar(ls belor.e and ;:illrir-tjrylnQ.:• .
Fi 1J4n: Frori111.55tJ prJ1n \o 15 ppm w
H "CjtylnQ ro :it;i PPT'f\ w.. w
·is fortii1ret1 .. 1e.d(1CA :staiocfca·p<iciliAS by1!i%··
ri 404.A, R 507: From 1020 ppn) lo 3(j pp111 W. W.
n 40(C: Frein 10.20 prn1 W 1.0 30 PPlr'l W.
Fl 4 IOA: Fro't11050 f.ipm W \'o 60 ptJm W
') GlvBri Iii i:fccord~ncP. wllll AF11 710-85. !or \q = ~ 15'C: 10 "Jrn-; and ./'.p ,,. 0.07 tfor.
IC01 f1 22 you moy use "1 .\b7(.;IR ~I Oi\ cap~cilies. · ·

·- . ,

l 0
----·----·-----·-·----·--·-----·-·--·-·-·-~-------·..:..----·-·------------··----------.. ~.-~ ........ -----------.- - -
RD.GA.l<t .02 ""Dni1r.9.•s f.is; og - ·1999