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Wiring Diagram For Cabinet 50: Numerical Code
Wiring Diagram For Cabinet 50: Numerical Code
WIRING LAYOUTS
FRONT PANEL ENGRAVING
DIAGRAM
MECHANICAL COMPONENTS
FRONT PANEL DIMENSIONS
CIRCUIT DIAGRAMS
CIRCUIT DIAGRAMS
CIRCUIT DIAGRAMS
SERIAL NUMBER
SYSTEM
TYPE OF DRAWING
LIGHTING
FIRE WARNING SYSTEM
CONVEYOR BELT CONTROL
VARIOUS CONTROLS
WARNING SYSTEM
HYDRAULICS
ENGINE CIRCUIT
P.C.B. ASSEMBLY
P.C.B. WIRING DIAGRAM
NUMERICAL CODE
OVERVIEW
STRUCTURAL UNIT CODE LETTER STRUCTURAL UNIT CODE LETTER
LOCATION IDENTIFICATION
THE LOCATION INDICATION IS GIVEN ON THE GENERAL DRAWING. (LOCATION= FOR EXAMPLE: CONTROL CABINET, …)
NUMERICAL CODE
IDENTIFICATION
PZA KOPIE
02.05.2016 kurz.erich
SEE SEE SEE SEE
INPUTS
CONTROL
OUTPUTS
CONTROL
OUTPUTS
SEE SEE SEE SEE SEE SEE SEE SEE SEE SEE
L.H.S. R.H.S. L.H.S. R.H.S. WARNING BEACON FIELD LIGHT CABIN,TOP SLEWING CONVEYOR BELT
BRAKE LIGHT FRONT STOP LIGHT REAR ELEVATOR
FRONT SPOTLIGHTS SPOTLIGHT REAR
WORKING MODE LIGHTING
INPUTS
CONTROL
OUTPUTS
WHITE WHITE
LOWERING
LOWERING
LIFTING
LIFTING
SPOTLIGHTS, L. H. SPOTLIGHT, R. H. REAR LIGHT STOP LIGHT REAR LIGHT STOP LIGHT
L.H.S. R.H.S.
FRONT
LIGHTING
SRM 500/KSA
HEAD SIGNAL FRONT
SEE SEE
INPUTS
CONTROL
OUTPUTS
WHITE WHITE
LOWERING
LOWERING
LIFTING
LIFTING
SPOTLIGHTS, L. H. SPOTLIGHT, R. H. REAR LIGHT STOP LIGHT REAR LIGHT STOP LIGHT
L.H.S. R.H.S.
REAR
LIGHTING
RAIL LIGHT
SEE SEE SEE SEE
YELLOW
L.H.S. R.H.S. L.H.S. R.H.S. L.H.S. R.H.S. L.H.S. R.H.S. L.H.S. R.H.S. L.H.S. R.H.S. L.H.S. R.H.S. WARNING BEACON
VEHICLE FRONT MACHINE, MIDDLE PART VEHICLE REAR CABIN FRONT CABIN REAR SLEWING CONVEYOR BELT
FIELD LIGHT WORKING MODE LIGHTING
MAIN SWITCH 7
CYCLE 8
PERMANENT
PLUS
PANEL CABIN PANEL CABIN OUT1 3 CAN BE CHANGED USING DIP 6.
LIGHTING LIGHTING
OPERATOR'S DESK DRIVER'S CONTROL DESK
MICROCONTROLLER
CYCLE
DIPS 1 TO 5 ARE USED TO SET THE RUN-ON TIME.
SEE TABLE MCL56 PROGRAM!
FROM 1MIN TO 30MIN
SEE FOR EXAMPLE, RUN-ON TIME 3 MIN = DIP 2 ON
FOR EXAMPLE, RUN-ON TIME 5 MIN = DIP 3 ON
MAXIMUM TIME 30 MIN
SEE
INPUTS
TROUBLE-FREE OPERATION
CONTROL
WARNING MOTOR 1
ALARM, ENGINE 1
OUTPUTS
WARNING
FAILURE
ALARM
INPUTS
FLASHLIGHT
FLASHLIGHT
ENGINE
ENGINE
ENGINE
ENGINE
CONTROL
RED RED
TEMPERATURE PROBE
OUTPUTS
FITTED IN THE ENGINE COMPARTMENT!
USE HEAT-RESISTANT CABLE!!!
(SILICONE CABLE WILL BE SUPPLIED)
ELEVATOR SPEED
GN GN YE YE
MANUAL MODE
AUTOMATIC MODE
FILLING PRESSURE ELEVATOR ELEVATOR ELEVATOR
PUMP, ELEVATOR
INPUTS
CONTROL
OUTPUTS
( ) ON ( ) ON ( ) ON
( ) AUTOMATIC MODE STOP ( ) OFF ( ) OFF
( ) OFF
TO THE RIGHT
TO THE LEFT
FORWARD
FORWARD
FORWARD
REVERSE
REVERSE
REVERSE
CONTROL
REVERSE
REVERSE FORWARD REVERSE FORWARD REVERSE FORWARD TO THE LEFT TO THE RIGHT
STEEP CONVEYOR BELT LEFT STEEP CONVEYOR RIGHT DISCHARGE BELT SLEWING OF DISCHARGING BELT
INPUTS
CONTROL
OUTPUTS
ENGINE RUNNING
ELECTRIC TORCH SEE
TERMINAL BOX
ORIGINAL CABLE
ORIGINAL CABLE
BLUE
BLUE
BROWN
BROWN
DRIVER'S SEAT OPERATOR'S SEAT DRIVER'S CONTROL DESK ENGINE COMPARTMENT ENGINE COMPARTMENT HEATER CARTRIDGE CHANGEOVER VALVE
SEAT COMPRESSOR L.H.S. R.H.S.
AIR DRIER, COMPRESSOR
SOCKET 24VDC
IN PARTS LIST INTERNAL ORDER FOR MECHANICS CONTAINED IN MACHINE TOOLS SPECIFICATION IN PN-PARTS LIST
VARIOUS CONTROLS
UP TO APPROX. 1M
FOR TANK HEIGHT
BROWN
WHITE
SEE
FUEL FILTER 1
ADAPTER HOUSING
FAILURE
TANK PROBE
INPUTS
CONTROL
OUTPUTS
SEE ENGINE INGNITION
SEE SEE
FUEL FILTER
HEATING SYSTEM DRAINAGE SYSTEM
VALVE OUTPUT FUEL FILTER HEATING, WATER SEPARATOR, FUEL TANK LEVEL TRANSMITTER
FAILURE
LOW SUPPLY
VOLTAGE
SEE
WINDSCREEN HEATER
ON
YELLOW
INPUTS
CONTROL
OUTPUTS
HEATING SURFACE 1 HEATING SURFACE 2 REARVIEW MIRROR HEATING HEATING SURFACE 1 HEATING SURFACE 2 REARVIEW MIRROR HEATING HEATING SURFACE 1 HEATING SURFACE 2
WINDSCREEN HEATING FRONT L.H. WINDSCREEN HEATING FRONT R.H.
WINDSCREEN HEATER, L. H.S., REAR
FRONT L.H. CENTRE, FRONT
BLACK BLACK
WASHING UNIT WINDSCREEN WIPER WINDSCREEN WIPER WASHING UNIT WINDSCREEN WIPER
DRIVER'S CONTROL DESK FRONT L.H.S. FRONT DRIVER’S DESK, CENTRE REAR DRIVER'S DESK
OFF-TRACKING OFF-TRACKING
CYLINDER ROLLERS
R.H.S.
TO THE RIGHT
TO THE RIGHT
TO THE LEFT
TO THE LEFT
LOWERING
LOWERING
LIFTING
LIFTING
INPUTS
CONTROL
OUTPUTS
LOWERING
LIFTING
TO THE LEFT
TO THE RIGHT
SEE ER54.5202
VARIOUS CONTROLS
SEE (CONT.PULS)
SEE
SEE
TRANSFER PLUG
CABIN - MACHINE
ORIGINAL PLUG IN
THE FAN CASE
ORANGE
YELLOW
BLACK
RED
AXLE
PULSE GENERATOR
2159 PLUG
17-POLE MODULE
ACCESS POINT LIGHT SEE ER54.5006+
SPARE SPARE
MODULAR PLUG, FEMALE AIR CONDITIONING SEE ER54.5701 MODULAR PLUG, MALE
SOCKET HOUSING: SPARE SPARE SLEEVE HOUSING:
MODULAR RACK, FEMALE INSERTS PERMANENT PLUS SEE ER54.6201 MODULAR RACK, MALE INSERTS
MODULAR RACK FASTENING: MAIN SUPPLY ON SEE ER54.6201 MODULAR RACK FASTENING:
MAIN SWITCH ON SEE ER54.6201
BLIND PLUG MODULE: BLIND PLUG MODULE:
EMERGENCY STOP UNIT SEE ER54.7201
EMERGENCY STOP UNIT SEE ER54.7201
17-POLE MODULE, FEMALE: 17-POLE MODULE, MALE:
EMERGENCY STOP UNIT SEE ER54.7201
FEMALE CONTACT/1.5MM_2 : MALE CONTACT/1.5MM_2:
EMERGENCY STOP UNIT SEE ER54.7201
SPARE SPARE
D-SUB MODULE, FEMALE: D-SUB MODULE, MALE:
SPARE SPARE
FEMALE CONTACT/0.3-0.8MM_2 : MALE CONTACT/0.3-0.8MM_2:
SPARE SPARE
SPARE SPARE
5-POLE MODULE, FEMALE: [5-POLE MODULE, MALE:
SPARE SPARE
SPARE SPARE
D-SUB
MODULE
SEE ER54.2005
CONTROL
D-SUB
MODULE
SEE ER54.2005
ENGINE
CONNECTION
5-POLE
MODULE TACHOGRAPH
SEE ER54.5306
THESE DRAWINGS AND ANY POSSIBLE
ATTACHMENTS ARE OUR PROPERTY AND
5-POLE MUST NOT BE COPIED OR MADE ACCESSIBLE
MODULE INTERCOM TO THIRD PARTIES WITHOUT
SEE ER54.7205 OUR WRITTEN CONSENT.
SEE SEE
RED RED
LIFTING
LOWERING
LIFTING
LOWERING
RAIL FASTENING RAIL FASTENING
BRUSH LOCKED BRUSH LOCKED
L.H.S. R.H.S.
UNLOCK R.H.S.
UNLOCK L.H.S.
LOWERING
LOWERING
DRIVE ON
DRIVE ON
LIFTING
LIFTING
R.H.S.
L.H.S.
INPUTS
CONTROL
OUTPUTS
VARIOUS CONTROLS
RAIL FAST.BRUSHES
ACCELERATOR, DRIVE CONTROL LEVER
DRIVER'S DESK OPERATOR'S DESK
SEE SEE
ACCELERATOR EXTENDED
ACCELERATOR EXTENDED
RELEASING OF THE BRAKE
CONTROL
OUTPUTS
ACCELERATOR
FILLING PRESSURE PRE-SELECTION OF WORKING-MODE DRIVING PRE-SELECTION OF DRIVING DIRECTION PRESSURE TRANSDUCER
RED
DRIVE PUMP 1 DRIVE PUMP 2
SLOW
HIGH-SPEED
CENTRE
PRESSURE SENSOR AT 70BAR SHUTDOWN TO
DRIVING PRESSURE ENGAGEMENT MODE
HIGH-SPEED
FORWARD OR BACKWARD
FORWARD
REVERSE
SLOW
INPUTS
CONTROL
OUTPUTS
BYPASS SLIDE PIV.ANGLE FIX. FORWARD REVERSE DRIVE PUMP 1 DRIVE PUMP 2
HYDROSTATIC BRAKE
COUPLING HELP
YE
INPUTS
CONTROL
OUTPUTS
DISPLAY
THESE DRAWINGS AND ANY POSSIBLE
( ) AT PRESELECION GEAR 0 OR 1 OR 2 NOK ATTACHMENTS ARE OUR PROPERTY AND
MUST NOT BE COPIED OR MADE ACCESSIBLE
( ) OFF TO THIRD PARTIES WITHOUT
OUR WRITTEN CONSENT.
SEALED
DRIVE PERMISSION
SAFETY VALVE
BYPASS SWITCH
SAFETY VALVE
ACTIVE
INPUTS
CONTROL
OUTPUTS
INDIRECT-ACTION BRAKE
DE-ENERGIZED=BRAKED
IN PN-PARTS LIST
PARKING BRAKE
PARKING BRAKE,
PARKING BRAKE ON
BRAKED RELEASED MAIN AIR RESERVOIR MAIN AIR RESERVOIR
WARNING NO DRIVING PERMISSION
RELEASING
INPUTS
CONTROL
OUTPUTS
YELLOW GREEN
DRIVING
PARKING BRAKE
SEE SEE SEE
BLUE BLUE
BLUE BLUE BLUE BLUE BLUE BLUE BLUE
RELEASE DRIVE STOP RELEASE DRIVE STOP DRIVING STOP DRIVING STOP DRIVING STOP DRIVING STOP DRIVING STOP DRIVING STOP DRIVING STOP DRIVING STOP
DRIVER'S CONTROL OPERATOR'S DESK DRIVER'S CONTROL OPERATOR'S DESK FRONT L.H.S. FRONT R.H.S. MIDDLE L.H.S. MIDDLE R.H.S. REAR L.H. REAR R.H.
DESK DESK
INPUTS
CONTROL
OUTPUTS
DRIVER'S CONTROL OPERATOR'S DESK FRONT L.H.S. FRONT R.H.S. MIDDLE L.H.S. MIDDLE R.H.S. REAR L.H. REAR R.H.
DESK
BLUE
INDIC.RELEASE STOP
DRIVING
YELLOW
PERMANENT LIGHT: STOP BUTTON PRESSED
FLASHLIGHT: STOP BUTTON UNLOCKED DRIVING STOP ELECTRIC DRIVE STOP
HORN INDICATOR DRIVING STOP
“RELEASE STOP” MUST BE ACTUATED! 11
TERMINAL BOX
WHITE
INPUTS
CONTROL
OUTPUTS
SOCKETS
AIR CONDITIONING CC8
OUTPUTS
ENGINE RUNNING
SEE
SEE
LINK 3 LINK 4
PIN CONFIGURATION
M12 PLUG 4POLES: M12 PLUG 4POLES: ETHERNET INTERFACE M12
OG/WH
GREEN/WHITE
ORANGE
GN
SEE
LAN PROGRAMMING CABLE 3M BIT RATE 10MBIT/S
ORIGINAL HARTING
ETHERNET
SEE
VOLTAGE DISTRIBUTION
SEE
SEE
SERVICE
MAIN SWITCH
SEE MAIN SWITCH ON SERVICE START HOUSING
SEE
CHARGING CONTROL
ENGINE RUNNING
SEE
SUPPLY
PERMANENT PLUS
READY FOR START
SEE SEE
SEE
CONTROL SEE
EMR 2 SUPPLY
ENGINE
INPUT/ SPEED 1
INPUT/ ANALOG 4
INPUT/ ANALOG 2
INPUT/ SPEED 2
DIG OUT 3
DIG OUT 4
DIG IN 5
PWM 2 OR DIG.OUT 6
ADC 5 (TEMP. 1)
ADC 6 (TEMP. 2)
ENGINE CIRCUIT
MOTOR PLUG
SEE USE SCREENED LINE!
SEE
SPEED-ADJUSTMENT
(BATTERY ON)
(SERVICE MODE)
SEE
INPUT/ ANALOG 1
OUTPUT/ DIGITAL 5
SEE
CAN CONNECTION
SEE
YELLOW DIAGNOSIS
YE
CAN CABLE:
INDICATION: PRE-HEATING
DIAGNOSIS ISO J 9141 DIAGNOSIS SAE J 1939 USE
ENGINE 1
ENGINE CIRCUIT
Deutz BF6M-1015C/1542/COMII/EMR2/F
(CONT.PULS)
SEE SEE SEE
BATTERY ON
SEE
SCREENED LINE
COOLANT LEVEL
IGNITION
NOM. VALUE
START
RED RED
COMBINED COMBINED
TRANSDUCER TRANSDUCER
BATTERY ON IGNITION ON RPM COUNTER COOLANT LEVEL ENGINE OIL PRESSURE ENGINE OIL TEMPERATURE
THESE DRAWINGS AND ANY POSSIBLE
ENGINE 1 SERVICE START ATTACHMENTS ARE OUR PROPERTY AND
MUST NOT BE COPIED OR MADE ACCESSIBLE
TO THIRD PARTIES WITHOUT
OUR WRITTEN CONSENT.
ENGINE CIRCUIT
SERVICE MODE
IGNITION LOCK SEE
SEE SEE SEE SEE
ENGINE SPEED
VOLTAGE MONITORING
BATTERY
ENGINE
GN WH
VOLTAGE MONITORING
DRIVER'S CONTROL DESK ON
L.H.S. R.H.S.
BATTERY ENGINE
COOLANT LEVEL
SEE
HIGH-SPEED
IGNITION
START
SLOW
INPUTS
CONTROL
OUTPUTS
VOLTAGE MONITORING
22V = 7.5V = FAILURE
LEVEL SWITCH
ENGINE SPEED
YE SEE
SEE SEE
DRIVING MODE = 2100 RPM
WORKING MODE = 1700 RPM
START IGNITION INDICATION: PRE-HEATING COOLANT LEVEL
INPUTS
CONTROL
OUTPUTS
START SIGNAL
SEE
BOOSTER BATTERY
SEE
VOLTAGE DISTRIBUTION
BOOSTER BATTERY
HOUSING B50
RED
SEE
RED
SEE
WORKING MODE WARNING BEACON CONTROL PLUS SEAT COMPRESSOR WINDSCREEN WINDSCREEN WINDSCREEN WINDSCREEN WINDSCREEN WIPER INOMA FAN FAN INTERCOM
LIGHTING SEE SEE SOCKET HEATING HEATING HEATING HEATING SEE SEE SEE SEE
SEE SEE FRONT L.H. CENTRE / R. H. FRONT REAR L.H. REAR L.H.
SEE SEE SEE SEE
AIR CONDITIONING
SEE
VOLTAGE DISTRIBUTION
SEE
SEE
SUPPLY
THESE DRAWINGS AND ANY POSSIBLE
SEE ATTACHMENTS ARE OUR PROPERTY AND
MUST NOT BE COPIED OR MADE ACCESSIBLE
TO THIRD PARTIES WITHOUT
OUR WRITTEN CONSENT.
VOLTAGE DISTRIBUTION
HEAD SIGNAL FRONT BRAKE LIGHT FRONT FIELD LIGHT WORKING MODE LIGHTING SPARE SPARE FUEL FILTER
SEE SEE SEE SEE SEE
INPUTS
CONTROL
OUTPUTS
VOLTAGE DISTRIBUTION
RAIL LIGHT STOP LIGHT REAR AIR DRIER FILTERING UNIT SPARE SPARE
SEE SEE SEE SEE
INPUTS
CONTROL
OUTPUTS
VOLTAGE DISTRIBUTION
24V MAIN SUPPLY, CONTROL CABINET B 72
HOUSING 50
RED BLACK
SEE SEE
RED BLACK
SEE
SEE SEE
CONTROL
VOLTAGE DISTRIBUTION
90B4.1 COUNTER
CONTROL
VOLTAGE DISTRIBUTION
CONTROL
VOLTAGE DISTRIBUTION
SEE
REAR L.H.
SEE
MIDDLE R.H.S.
SEE
SEE SEE
FRONT R.H.S. DRIVER'S
CONTROL DESK
SEE SEE
FRONT L.H.S. OPERATOR'S
DESK
SEE
SEE
REAR R.H. REAR L.H. MIDDLE R.H.S. MIDDLE L.H.S. FRONT R.H.S. FRONT L.H.S. OPERATOR'S DRIVER'S
DESK CONTROL DESK
INPUTS
CONTROL
OUTPUTS
BLUE
WARNING SYSTEM
YELLOW
DRIVING STOP ELECTRIC DRIVE STOP
HORN INDICATOR IND.: EMERGENCY OFF
INPUTS
CONTROL
OUTPUTS
FAILURE BUZZER
PERMANENT BUZZER SIGNAL
EMERGENCY STOP TO BE CONNECTED .... TERMINAL IN THE SIGNALLING CABINET MACHINE HORN SIGNAL
TO THE SIGNALLING CABINET
SEE
CREW WARNING
OPERATOR'S DRIVER'S
DESK CONTROL DESK WHITE WHITE
INPUTS
CONTROL
OUTPUTS
HIGH PITCH LOW FREQUENCY SOUND HIGH PITCH LOW FREQUENCY SOUND
ZOELLNER SYSTEM, FRONT ZOELLNER SYSTEM, REAR
THESE DRAWINGS AND ANY POSSIBLE
ATTACHMENTS ARE OUR PROPERTY AND
MUST NOT BE COPIED OR MADE ACCESSIBLE
TO THIRD PARTIES WITHOUT
OUR WRITTEN CONSENT.
WARNING SYSTEM
TRANSMITTING PTT
TO ALL SIGNAL CONTROL CASES
TRANSFER PLUG
CABINE - MACHINE
SEE
DC/DC TRANSFORMER
TRANSMITTING PTT
INTERCOM PLUGS:
S-7.23.4 (WITHOUT LID) FOR CABINES AT EACH SIT, R. H. UPPER SIDE
WH WH
TRANSFER TRAVEL ON
WORKING-MODE ON
AUTOMATIC MODE
MANUAL MODE
INPUTS
CONTROL
OUTPUTS
ENGINE RUNNING
IN CABINET
AT 80_DC WARNING ON TOUCH HYDRAULIC OIL TANK, COOLER FAN MOTOR, RETURN FILTER, FILTERING DEVICE
SCREEN AND BUZZER
SEE
NODE MODULE
BUS HOUSING
NODE MODULE
NODE MODULE
TERMINATING PLUG