www.kaeser.com www.kaeser.

com

Choose the required grade of treatment according to your field of application: Explanation:
Air treatment using a refrigeration dryer (+3°C pressure dew point) THNF = Bag filter
Cleans dusty and heavily contaminated intake air
Examples: Selection of treatment classes to ISO 8573-1 1) ZK = Centrifugal separator
Solids Water Oil Bacteria Upon Installation for heavily Separates accumulating condensate
fluctuating air demand

KAESER
Pure air and request

KAESER
Upon ED = Eco Drain
cleanroom technology request 4 1 Electronic level-controlled condensate drain

KAESER

KAESER
KAESER
FST FB = Pre-filter

KAESER
Dairies, Breweries 1 4 1 Filters FC = Pre-filter
Air receiver RD ZK

KAESER
Food and semi-luxury food * FD = Particulate filter (attrition)
1 4 1 FE = Micro-filter Separates aerosol oil and solid

KAESER
production

KAESER
KAESER
AMCS FD ACT FF particles
Very clean conveying air, FE FF = Micro-filter
chemical plants 2 4 1 Separates aerosol oil and solid particles
AMCS
Upon
FG = Activated carbon filter
KAESER

Pure air and Upon request

request 4 1 For adsorption of oil vapours
cleanroom technology

KAESER
FFG = Activated carbon and micro-filter
*
KAESER

FST combination

KAESER
Pharmaceutical industry 1 4 1

KAESER
FFG RD = Refrigeration dryer

KAESER
For drying compressed air, pressure dew point
Weaving machines, photo labs to +3 °C
1 4 1 RD ED Compressor THNF
AMCS * DD = Desiccant dryer
For drying compressed air, pressure dew point
KAESER
Paint spraying, powder coating 1 4 1 to -70 °C
AMCS FF
* ACT = Activated carbon adsorber
Packaging, control and For adsorption of oil vapours
KAESER

instrument air 1 4 2 FST = Sterile filter

Rotary Screw Compressors

AMCS FE
For sterile compressed air
General works air, Aquamat = Condensate treatment system
2
ESD/FSD SFC Series
high-grade sand blasting 4 3
AMCS AMCS = Air-main charging system
FC
KAESER

Shot blasting 2 7 3 Aquamat With the world-renowned SIGMA PROFILE

FB
KAESER

Low-grade shot blasting

3 7 4 Feed air deliveries 20.5 to 57 m3/min, Pressure 5.5 to 15 bar
Contaminants:
For KAESER rotary screw compressors
Conveying air for waste water systems *in refrigeration + Solids –
3 9 4 dryer, FE micro- + Water/Condensate –
filters are optional
Other machines for TG to TI series + Oil –
No quality requirements 8 9 5 dryers. + Bacteria –
For air mains subject to sub-zero temperatures:
Compressed air treatment with a desiccant dryer (down to -70 °C pressure dew point)
Degree of filtration:
Solids Water Oil Bacteria Upon
KAESER

Pure air and request Total

Upon
Class ISO 8573-1

cleanroom technology request 1-3 1 Solid particles1) Humidity2) oil

content2)
Installation for heavily
KAESER

Pharmaceutical industry, dairies, FST fluctuating air demand Max. Max. Pressure dew
breweries 1 1-3 1 particle particle point
KAESER

mg/m³
KAESER
KAESER

size μm concentra- (x = liquid water

Microchip production, optics, food tion mg/m³ in g/m³)
KAESER
KAESER

and semi-luxury food production 1 1-3 1 FD ACT

AMCSFE
KAESER

KAESER

KAESER

0 e.g. Consult Kaeser regarding pure air and

Filters cleanroom technology
Paint spraying 2 1-3 1 Air receiver DD FE ZK
AMCS 1 0.1 0.1 ≤ - 70 ≤ 0.01
Upon 2 1 1 ≤ - 40 ≤ 0.1
KAESER

Pure air and Upon request

3 5 5 ≤ - 20 ≤1
cleanroom technology request 1-3 1
KAESER
KAESER

4 15 8 ≤+3 ≤5
KAESER
KAESER

FST 5 40 10 ≤+7 –
KAESER

Process air, pharmaceuticals 1 1-3 1 6 – – ≤ + 10 –

7 – – x ≤ 0.5 –
KAESER

Photo labs Compressor THNF 8 – – 0.5 < x ≤ 5 –

1 1-3 1
KAESER

KAESER

AMCS FG FD DD FE ED 9 – – 5 < x ≤ 10 –
Especially dry conveying air, paint 1
) to ISO 8573-1:1991
spraying,fine pressure controllers 2 1-3 2 Aquamat 2
) to ISO 8573-1:2001
AMCS
P-651/19ED.3/07 Specifications are subject to change without notice

KAESER KOMPRESSOREN GmbH

P. O. Box 2143 – 96410 Coburg – GERMANY – Tel: +49 9561 640-0 – Fax: +49 9561 640130
www.kaeser.com – e-mail: productinfo@kaeser.com
What do you expect from a
ESD/FSD SFC – Ultimate Efficiency
Air Demand Analysis – ADA
compressor with variable Developed by KAESER, the computer-aided ”Air Demand
Analysis”, or ADA for short,
frequency drive? allows meaningful and
accurate data to be gathered
to aid compressed air system
As a compressed air user, you expect maximum efficiency optimisation. From the
and reliability from your air system. resulting air consumption
profiles, KAESER’s Energy
That may sound simple, Air system investment Saving System (KESS) can
but these advantages es Maintenance costs
then help determine the best system solution for the individual
air application.
are influenced by many
different factors:
Energy costs, for A solution to meet your needs
example, taken Based on the ADA air demand profile and the KESS
evaluation, KAESER's
over the lifetime of engineers decide
a compressor, Potential energy savings
Energy costs
whether a combination of
conventional and variable
add up to a multiple of investment costs. speed controlled machines
is preferable, or a splitting
Efficient energy consumption therefore plays a vital role in concept with KAESER
the production of compressed air, as does reliability of the standard rotary screw
compressors. Kaeser`s wide range of SFC compressors
compressor. ensures that the most efficient solution can be found for every
air requirement.
Variable drive compressors provide users with the
best possible match of air production to air demand.
SIGMA CONTROL
However, it’s not as simple to actually satisfy this
The SIGMA CONTROL compressor controller is a robust PC-
requirement as is often claimed; two key factors must based industrial computer
be taken into consideration: Firstly, a comprehensive with a real-time operating
system and update/ network
knowledge of air system design is needed and secondly, capability. 'Traffic light'
individually tailored system configurations can only style LEDs clearly indicate
system operational status
be realised if there’s a correspondingly at a glance. This powerful
comprehensive range of products which 6
compressor controller can
also display information in any 1 of 30 selectable languages
allows the compressors in the system to at just the press of a button. The SIGMA CONTROL
be used to their full potential. Elimination automatically controls and monitors the compressor package.

of 'control gaps' and excessively long 1

4 Outstanding performance
idling periods through system integration The ESD and FSD SFC (SIGMA Frequency Control) series
enables KAESER compressed air systems 5 is a range of highly efficient variable speed direct drive
compressors. With outstanding performance throughout the
equipped with variable speed compressors 2
3
control range, large, low speed airends featuring the energy
to achieve energy savings of over 50 %. saving SIGMA Profile have significant
Other variable speed KAESER SFC advantages over smaller, high speed
ad
compressors compressors
airends.
1 Air filter
2 Rotary screw compressor Transmission losses

3 Drive motor Energy consumption

4 Compressor controller
Maintenance costs
5 Frequency converter
6 Radial fan
ESD/FSD SFC – Flexibility and Efficiency
Flexible pressure adjustment Even quieter
The wide range of available 1:1 drive airends makes it possible to select the one that works The new cooling system combines
most efficiently within the pressure and performance range required. This ensures that every optimum sound damping with enhanced
13 bar
0.1 bar increments ESD/FSD SFC compressor operates with the most efficient pressure-frequency profile. cooling. Normal conversation can take
Pressure in bar

Furthermore, the SIGMA CONTROL is equipped with a pressure-to-frequency profile that place right next to a running ESD / FSD
10 bar guarantees maximum flexibility for air delivery and pressure whilst providing best possible compressor.
0.1 bar increments
efficiency.

7.5 bar
0.1 bar increments

15 50 100 Hz

SFC module Perfect performance –

As with the PC-based SIGMA
even at high ambient
CONTROL compressor temperatures
controller, the KAESER The generously sized SFC module with
SFC's frequency converter is its efficiently cooled control cabinet allows
manufactured by Siemens. trouble-free operation even at ambient
This enables seamless temperatures of up to +45 °C.
communication between the
two modules to ensure optimum
system performance.

Air system investment Energy savings Soft start

Maintenance costs
Energy consumption accounts Soft start allows a gradual increase in 800%
Direct start

for over 70 % of compressed air drive motor current from zero to full load,
Star-delta start
Soft start
700%

enabling almost unlimited motor switching

SFC packages
costs. The larger the compressor system, the

% full load current

600%

larger the potential for improved efficiency and operational frequency i.e. the number of times 500%

cost savings. KAESER compressors are therefore designed to the motor can be switched on within a 400%

provide exceptional efficiency and use the very latest technology. defined time period without overheating. 300%

They form the basis for reliable and cost-effective compressed Current spikes that can potentially cause 200%

air production as part of a professionally planned compressed air damage to power systems and equipment 100%

Energy costs
supply system. are reliably eliminated without the need 0%

Potential energy savings
Setting the standard: ESD & FSD
When dealing with consumption of mass volumes
of compressed air, not only is air system reliability
important, but so too is efficient compressed
air production. Kaeser’s new compact ESD &
FSD series compressors ensure outstanding
performance and provide highly efficient, modular
solutions that are specifically designed to meet
Energy-saving
one-to-one drive
The motor and airend are joined by the
approx. 1500 approx. 1500
rpm rpm coupling and its housing to form a compact
and durable unit that is virtually maintenance-
free. Furthermore, reliability and service life
are increased through elimination of wear and
transmission losses, as 1:1 drive reduces the
time
for expensive electronics. In addition, the
continuously variable acceleration and
deceleration of moving parts reduces
dynamic loading.
Low speed operation
A specific drive power can be used to turn a
smaller airend at high speed or a larger airend
at slow speed. Larger, low speed airends are
more efficient, delivering more compressed air
for the same drive power. Further advantages
include minimal sound levels, long service life pm
15 00 r
and reduced maintenance requirement. x.
ro

pp
these requirements. Moreover, KAESER’s Airend number of components needed in comparison

Da
Drive motor

/ FS
innovative cooling system – fitted as standard with gear drive.

ES D
ESD Series in each model – helps to further reduce energy
consumption.
Equipment

Complete unit Drive mostatic valve and micro-filter in coolant Ergonomic

Ready for operation, fully automatic, Direct drive via high-flex coupling, circuit, all fully piped using flexible control panel
silenced, vibration damped, all panels without gearing. couplings. Red, yellow and green
powder coated. Cooling LEDs show system
Electric motor Standard versions are operational status at a
Sound insulation High efficiency EFF1-rated motors air cooled; separate glance. Also features a
Lined with glass-fibre laminated mineral consume less power for greater output aluminium coolers for four-line plain text display,
wool, maximum 76-81 dB (A) to and are standard throughout the range compressed air and fluid, 30 selectable languages,
PN8NTC 2.3 at 1 m distance, free-field of KAESER compressors. The motors radial fan driven by its touch keys with icons and a duty cycle KESS (KAESER’s Energy Saving KAESER compressed air systems
measurement. are protected to IP55 and conform to own motor. indicator. System) provides comprehensive provide exceptional efficiency
insulation Class F for greater power re- analysis of your compressed air and produce application-specific
Vibration damping serve. Full motor protection via PT100 Prime functions usage, enabling KAESER’s experts quality compressed air at lowest
Electrical components
Base frame with dual anti-vibration temperature sensors (FSD), thermistor Fully automatic monitoring and regulation to plan and design a system that is possible cost. Use this expertise to
Control cabinet to IP 54 containing
mountings using rubber bonded metal sensors (ESD). Motor bearings are of airend discharge temperature; monitor- specially tailored to meet all of your your advantage and let KAESER
automatic star-delta starter, motor
elements. lubricated externally. ing of motor current, direction of airend compressed air needs. Typically DESIGN YOUR compressed air
overload protection, control transformer
and volt-free contacts for ventilation rotation, air filter, fluid filter and fluid ensuring a 95-98 % load capacity, system.
Airend
A
Ai ren Connection from motor to separator cartridge; display of perform-
Genuin KAESER single
Genuine control.
airend ance data, service intervals of primary
stage rotary screw airend Cast coupling flange. SIGMA CONTROL components, operating hours, status data
with SIGMA
S PROFILE and Interfaces for data communication and event memory data.
cooling fluid injection. Fluid and air flow
comprising RS 232 for a modem, RS (For further information refer to SIGMA CONTROL/
Dry air intake filter with pre-filtration, SIGMA CONTROL BASIC brochure 780)
485 for a slave compressor in base-
pneumatic inlet and venting valves,
load sequencing mode and a Profibus
cooling-fluid reservoir with three-stage
DP interface for data networks.
separator system, pressure relief valve,
minimum pressure / check valve, ther-

Technical Specifications – ESD SFC Variable speed drive version Dimensions

Working FAD *) Max. Speed Rated motor Dimensions Sound Weight
Model pressure Complete package at operating min-max power WxDxH level **) ESD SFC
working pressure pressure
bar m³/min bar rpm kW mm dB (A) kg
Control panel Compressor air intake
7.5 8.45 - 33.0 6 - 8.5 450 - 1650
ESD 351 SFC 10 6.45 - 27.3 9 - 12 450 - 1710 200 3285 x 2142 x 2625 76 5800
13 5.17 - 23.7 13 - 15 450 - 1800

2625
7.5 10.2 - 40.5 6 - 8.5 450 - 1725
Motor
ESD 441 SFC 10 8.5 - 36.4 9 - 12 450 - 1845 250 3285 x 2142 x 2625 79 6200 air intake

13 6.13 - 29.5 13 - 15 450 - 1920

3285 2142

Front view Rear view View from right 3D-View

Technical Specifications – FSD SFC Variable speed drive version

FSD SFC
Working FAD *) Max. Speed Rated motor Dimensions Sound Weight Compressed air
pressure Complete package at operating min-max power WxDxH level **) Control panel
connection
Model
working pressure pressure
bar m³/min bar rpm kW mm dB (A) kg
Cooling air
7.5 13.3 - 52.1 6-8 450 - 1620 81 inlet

2360
Air-cooled
FSD 571 SFC 10 9.8 - 45.1 9 - 12 450 - 1920 315 3610 x 2177 x 2360 7000
77
13 9.4 - 39.7 13 - 15 450 - 1590 Water-cooled

3610 2177

*) FAD to ISO 1217: 1996, Annex C; **)Sound level to PN8NTC 2.3 at 1 m distance, free-field measurement Front view Rear view View from right 3D-View
 www.kaeser.com www.kaeser.com

Choose the required grade of treatment according to your field of application: Explanation:
Air treatment using a refrigeration dryer (+3°C pressure dew point) THNF = Bag filter
Cleans dusty and heavily contaminated intake air
Examples: Selection of treatment classes to ISO 8573-1 1) ZK = Centrifugal separator
Solids Water Oil Bacteria Upon Installation for heavily Separates accumulating condensate
fluctuating air demand

KAESER
Pure air and request

KAESER
Upon ED = Eco Drain
cleanroom technology request 4 1 Electronic level-controlled condensate drain

KAESER

KAESER
KAESER
FST FB = Pre-filter

KAESER
Dairies, Breweries 1 4 1 Filters FC = Pre-filter
Air receiver RD ZK

KAESER
Food and semi-luxury food * FD = Particulate filter (attrition)
1 4 1 FE = Micro-filter Separates aerosol oil and solid

KAESER
production

KAESER
KAESER
AMCS FD ACT FF particles
Very clean conveying air, FE FF = Micro-filter
chemical plants 2 4 1 Separates aerosol oil and solid particles
AMCS
Upon
FG = Activated carbon filter
KAESER

Pure air and Upon request

request 4 1 For adsorption of oil vapours
cleanroom technology

KAESER
FFG = Activated carbon and micro-filter
*
KAESER

FST combination

KAESER
Pharmaceutical industry 1 4 1

KAESER
FFG RD = Refrigeration dryer

KAESER
For drying compressed air, pressure dew point
Weaving machines, photo labs to +3 °C
1 4 1 RD ED Compressor THNF
AMCS * DD = Desiccant dryer
For drying compressed air, pressure dew point
KAESER
Paint spraying, powder coating 1 4 1 to -70 °C
AMCS FF
* ACT = Activated carbon adsorber
Packaging, control and For adsorption of oil vapours
KAESER

instrument air 1 4 2 FST = Sterile filter

Rotary Screw Compressors

AMCS FE
For sterile compressed air
General works air, Aquamat = Condensate treatment system
2
ESD/FSD SFC Series
high-grade sand blasting 4 3
AMCS AMCS = Air-main charging system
FC
KAESER

Shot blasting 2 7 3 Aquamat With the world-renowned SIGMA PROFILE

FB
KAESER

Low-grade shot blasting

3 7 4 Feed air deliveries 20.5 to 57 m3/min, Pressure 5.5 to 15 bar
Contaminants:
For KAESER rotary screw compressors
Conveying air for waste water systems *in refrigeration + Solids –
3 9 4 dryer, FE micro- + Water/Condensate –
filters are optional
Other machines for TG to TI series + Oil –
No quality requirements 8 9 5 dryers. + Bacteria –
For air mains subject to sub-zero temperatures:
Compressed air treatment with a desiccant dryer (down to -70 °C pressure dew point)
Degree of filtration:
Solids Water Oil Bacteria Upon
KAESER

Pure air and request Total

Upon
Class ISO 8573-1

cleanroom technology request 1-3 1 Solid particles1) Humidity2) oil

content2)
Installation for heavily
KAESER

Pharmaceutical industry, dairies, FST fluctuating air demand Max. Max. Pressure dew
breweries 1 1-3 1 particle particle point
KAESER

mg/m³
KAESER
KAESER

size μm concentra- (x = liquid water

Microchip production, optics, food tion mg/m³ in g/m³)
KAESER
KAESER

and semi-luxury food production 1 1-3 1 FD ACT

AMCSFE
KAESER

KAESER

KAESER

0 e.g. Consult Kaeser regarding pure air and

Filters cleanroom technology
Paint spraying 2 1-3 1 Air receiver DD FE ZK
AMCS 1 0.1 0.1 ≤ - 70 ≤ 0.01
Upon 2 1 1 ≤ - 40 ≤ 0.1
KAESER

Pure air and Upon request

3 5 5 ≤ - 20 ≤1
cleanroom technology request 1-3 1
KAESER
KAESER

4 15 8 ≤+3 ≤5
KAESER
KAESER

FST 5 40 10 ≤+7 –
KAESER

Process air, pharmaceuticals 1 1-3 1 6 – – ≤ + 10 –

7 – – x ≤ 0.5 –
KAESER

Photo labs Compressor THNF 8 – – 0.5 < x ≤ 5 –

1 1-3 1
KAESER

KAESER

AMCS FG FD DD FE ED 9 – – 5 < x ≤ 10 –
Especially dry conveying air, paint 1
) to ISO 8573-1:1991
spraying,fine pressure controllers 2 1-3 2 Aquamat 2
) to ISO 8573-1:2001
AMCS
P-651/19ED.3/07 Specifications are subject to change without notice

KAESER KOMPRESSOREN GmbH

P. O. Box 2143 – 96410 Coburg – GERMANY – Tel: +49 9561 640-0 – Fax: +49 9561 640130
www.kaeser.com – e-mail: productinfo@kaeser.com