Integration Dans Le Systéme de Contrôle

PROJECT
AZITO PHASE IV PROJECT

COMBINED CYCLE POWER PLANT EXPANSION PROJECT
(CÔTE D’IVOIRE)
ANNEX
INTÉGRATION DANS LE SYSTÈME DE CONTRÔLE EXISTANT
DOCUMENT NUMBER
AZ-0014-PRO-AEE-0004
REVISION 00
DOCUMENT ISSUED FOR: REVIEW
DATE 11/03/2021
VLT-AEE POWER YEB-AEE POWER JIV-AEE POWER
Issued by: Revised by: Approved by:
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION AND CAN NOT BE DUPLICATED, MODIFIED OR DISCLOSED TO
THIRD PARTIES FOR ANY USE OTHER THAN THIS PROJECT AND THE PURPOSE FOR WHICH IT IS INTENDED FOR, WITHOUT
THE WRITTEN CONSENT OF COBRA.
—
Test Documentation
Site Acceptance Test-Report
Project Azito IV 225 kV
Customer Azito Energies
Main Contractor AEE
ABB Order No. 23108
Station Azito Combined Cycle Power Plant
Equipment RTU, SAS, P&C System
ABB Responsible Click here to enter text Client Click here to enter text
X X
Project Manager Site Manager
Title Test Documentation Prepared G. Riemer Date 2021-01-12
Project Azito IV 225 kV Approved T. Wittich Date 2021-01-12
Azito Energies
23108 Customer Document No: [Customer Number] Rev: A
Language EN
ABB Switzerland Ltd Doc. No. 1KHF374450
Page 1/16
© Hitachi Power Grids. 2020. All rights reserved.

—
Contents
Site Acceptance Test-Report ............................................................................................................................ 3
Azito IV ..............................................................................................................................................................................3
A1 SAS ................................................................................................................................................................................3
Loose Devices Loose Devices ...................................................................................................................................3
Monitor, 52" LCD Monitor NEC MultiSync P554, SN: 95111390NB ................................................................3
MicroSCADA Server SCADA .......................................................................................................................................3
Computer, KA1 MicroSCADA Server, SN: - ..........................................................................................................3
RTU560 Gateway SCADA .......................................................................................................................................... 4
Panel, Panel RTU560 Gateway, SN: -................................................................................................................... 4
RTU Module, -A100 RTU560, SN: 1KGT022200R0001 560SFR02 W2040 0372 ...........................................5
D1 220kV........................................................................................................................................................................... 6
Loose Devices Loose Devices .................................................................................................................................. 6
Loose Material, Prometer 100 -, SN: WP023515 ............................................................................................... 6
Loose Material, Prometer 100 -, SN: WP023516 ................................................................................................ 7
Q14 Incomer ................................................................................................................................................................. 7
Panel, Panel -, SN: - .................................................................................................................................................. 7
IED, REC670 Bay Control and Protection, SN: T2020045 ............................................................................... 7
IED, REB500 BU BBP & BFP, SN: 23108-100 ...................................................................................................... 13
MFM, Sineax AM1000 -, SN: 12033710001 ........................................................................................................ 15
Title Station Document No: Customer Document No: Revision Page
Azito Combined Cycle

Test Documentation 1KHF374450 [Customer Number] A 2/16
Power Plant
—
Site Acceptance Test-Report
Azito IV
A1 SAS
Loose Devices Loose Devices
Monitor, 52" LCD Monitor NEC MultiSync P554, SN: 95111390NB
52" LCD Monitor Device Test Monitor

Step Name Expected Result Passed Failed Comment
1) Mechanical test 1) No visible damages ☐ ☐
2) Function test 1) Monitor is working correctly ☐ ☐
MicroSCADA Server SCADA

Computer, KA1 MicroSCADA Server, SN: -
S10-PICS Process related pictures Single Line Diagram

1) Verify Display of Single Line Diagram Display complies with document. ☐ ☐
2) Verify Static Objects Static objects are shown with the correct symbols and colors ☐ ☐
3) Check Dynamic Objects 1) Process state is updated correctly ☐ ☐

2) Subdialog shows correct values
3) Controls in subdialogs can be operated
Test Documentation Azito Combined Cycle Power Plant 1KHF374450 [Customer Number] A 3/16
S10-PICS Process related pictures Bay Picture
1) Verify Display of Bay Picture Display complies with document. ☐ ☐
2) Verify Static Objects Static objects are shown with the correct symbols and colors ☐ ☐
3) Check Dynamic Objects 1) Process state is updated correctly ☐ ☐

2) Subdialog shows correct values
3) Controls in subdialogs can be operated
S10-PICS Process related pictures System Supervision Display

1) Check appearance of System Supervision Display complies with document ☐ ☐
Display
2) Check connection between devices Connection status is indicated correctly ☐ ☐
3) Check devices status information 1) Device status is shown with actual value. ☐ ☐
2) Subdialog shows the correct values
S10-PICS Process related pictures Busbar Coloring

1) Check correct Busbar color Correct Busbar colors displayed ☐ ☐
2) Dynamic Busbar coloring (de-energized) De-energized section appears in correct color according ☐ ☐
Functional Description
3) Dynamic Busbar coloring (energized) Color changed back according voltage level ☐ ☐
RTU560 Gateway SCADA

Panel, Panel RTU560 Gateway, SN: -
Panel Device Test Final checks (ST)

1) Mechanical Assembly 1) Cubicle is earthed ☐ ☐
2) No visual damages
3) Labels are complete
2) Terminals check All terminals are in the position they should be ☐ ☐
3) As built drawing Drawing ready for as built version ☐ ☐
RTU Module, -A100 RTU560, SN: 1KGT022200R0001 560SFR02 W2040 0372
COMM RTU Communikation Host lines

1) Define location, protocol and amount of 1) Location correct ☐ ☐
host lines 2) Protocol correct
3) Amount of host lines correct
2) Verify communication protocol setting 1) RTU is communicating with host or host simulator ☐ ☐
and connection 2) All typical signals are transmitted
COMM RTU Communikation Sub lines

1) Define Location, Protocol and Amount of 1) Location correct ☐ ☐
Sub lines 2) Protocol correct
3) Amount of Host lines correct
2) Verify Communication protocol setting 1) RTU is communicating with slave device or slave device ☐ ☐
and connection simulator
2) All typical signals are transmitted
SIG RTU Signaltest Point to Point test

1) Define name, date and revision of 1) Name, date and revision correct ☐ ☐
signallist document
2) Check signals according signallist All tested signals have to be marked in signallist ☐ ☐

SPLYREDUN RTU Supply Redundancy Redundant Power Supply
Make sure system is running on primary 1) Supply should not get interrupted ☐ ☐
power supply 2) Error reported in RTU system

Check automated switching to secondary 1) Secondary power supply takes over without interruption ☐ ☐
Check automated switching to primary 1) Primary power supply takes over without interruption ☐ ☐

Time Synchronization Time Synchronization Time Synchronization

Check time synchronization The RTU time is correct, the SEV in the hardware tree is not on ☐ ☐
status "IV"
Time Stamp Time Stamp Time Stamp

Check time stamp 1) Signal time stamps of the simulated signals from the process ☐ ☐
verified and it replicates the RTU time which synchronized with
GPS
D1 220kV
Loose Devices Loose Devices
Loose Material, Prometer 100 -, SN: WP023515
Energy Energy Measurement Function Test

1) Active Power Active Power Measurement and Pulse Outputs are according ☐ ☐
injection (Export / Import)
2) Reactive Power Reactive Power Measurement and Pulse Outputs are according ☐ ☐
Loose Material, Prometer 100 -, SN: WP023516

1) Active Power Active Power Measurement and Pulse Outputs are according ☐ ☐
2) Reactive Power Reactive Power Measurement and Pulse Outputs are according ☐ ☐
Q14 Incomer
Panel, Panel -, SN: -

1) Mechanical Assembly 1) Cubicle is earthed ☐ ☐
2) No visual damages
3) Labels are complete
2) Terminals check All terminals are in the position they should be ☐ ☐
3) As built drawing Drawing ready for as built version ☐ ☐
IED, REC670 Bay Control and Protection, SN: T2020045
-A201 BCU Device Test User and Password

1) Users Note the result of the discussion under actual result. ☐ ☐
Communication Signaltest and Timesync Function Test
1) Signal Test Tested Signals are marked in the signal list and stored on ☐ ☐
project drive
2) Check of Time & Time-zone 1) Time is synchronized with GPS time ☐ ☐
2) Timezone is according country local time
25 Synchrocheck, energizing check and Function Test

synchronizing
1) Energizing Check Energizing Check: BOTH ☐ ☐

1) DeadBus & LiveLine = CloseEnable: Yes
2) DeadBus & LiveLine, BusVTMCB Off = CloseEnable: No
3) LiveBus & DeadLine = CloseEnable: Yes
4) LiveBus & DeadLine, LineVTMCB Off = CloseEnable: No
5) DeadBus & DeadLine = CloseEnable: Yes

Note 1: In case of a coupler replace Bus and Line with Bus1 and
Bus2
Note 2: In case of a busbar image replace BusVTMCB with
BBImageOK
2) Synchrocheck Synchrocheck-Release: ☐ ☐
(Values to be updated accordingly)

dU: 16.5V
dPhi: 25°
3) Synchrocheck Bypass Synchrocheck Bypass is active if: Q1 open & Q2 open & Q9 open ☐ ☐
4) LEDs / Output Relais 1) The LEDs are according to the I/O-List or Schematic Diagram ☐ ☐
2) The Outputs are according to the I/O-List or Schematic
Diagram
BLK Blocking conditions Function Test
1) Cranke Handle The corresponding switch or the complete feeder is blocked ☐ ☐
(according concept)
2) SF6 Gas 1) The corresponding alarms are generated ☐ ☐
2) The corresponding alarms and blockings are according
blocking concept
3) Double Operation Interlocking 1) Each selection is sending a reservation signal (Hardwired ☐ ☐
Output or GOOSE-Signal)
2) All switching objects are blocked
4) Spring Pressure 1) Circuit breaker can be operated. Corresponding alarm is given ☐ ☐
after x seconds. Autoreclosure is not released
2) CB open command is possible. CB close command is blocked.
Corresponding alarm(s) is/are given
3) CB open and close commands are blocked. Corresponding
alarm(s) is/are given
5) Drive Not Ready 1) Alarm e.g. "drive not ready" ☐ ☐
2) Operation is still possible in cubicle as blocking is done in
drive itself
6) Trip Circuit Supervision CB close command is not possible ☐ ☐
7) Protection Lockout CB close command is not possible ☐ ☐
8) Protection Not Ready CB close command is not possible ☐ ☐
CMD Command handling Command handling

1) Indications Positions are according to the primary equipment status ☐ ☐
2) Selection Timeout Selection is cancelled after x seconds (according to setting) ☐ ☐
3) Operating Mode OFF: Operation is not possible from Local and Remote ☐ ☐
LOCAL: Operation is possible from control unit only
REMOTE: Operation is possible from SAS only
EMERGENCY: Operation is possible from Mimik only
CMD Command handling Antipumping
1) Precondition Circuit Breaker opens ☐ ☐
2) Antipumping 1) Circuit breaker closes and reopens ☐ ☐

2) No further CLOSE command will be executed. "Pumping" is
inhibited
ITL Interlocking Function Test

1) Interlocking Conditions The switching objects are interlocked according the ☐ ☐
interlocking description
2) Interlocking Override Interlocking Override ON = All Interlocking conditions are ☐ ☐
bypassed
SUP Supervision Runtime Supervision

1) Runtime Supervision After the project specific timeout a switch runtime alarm or ☐ ☐
position error alarm is generated
SUP Supervision Counters

1) Circuit Breaker Operating Counter Circuit breaker counter counts up +1 for each close command ☐ ☐
Current Current Measurement Function Test

1) Settings measurement transfer mode The setting for the measurement is set to Integral Dead Band ☐ ☐
2) Nominal Values Primary and secondary values are according injection and single ☐ ☐
line diagram
Power Power Measurement Function Test
2) Nominal Values Active and Reactive Power are according injection and single ☐ ☐
line diagram
3) Power Factor CosPhi is according injection ☐ ☐
Voltage Voltage Measurement Function Test

line diagram
50 Instantaneous phase overcurrent protection Function Test

1) Pick-up Values Pick-up values and tripping times according to setting ☐ ☐
calculations
2) Trip / Close Block The function trips and close block is according to the trip ☐ ☐
matrix concept
Diagram
4) Blocking The blocking conditions are according to the trip matrix ☐ ☐
concept
5) Function as Backup Protection Protection Function is blocked and is not tripping ☐ ☐
50N Instantaneous earth fault protection Function Test

calculations
2) Trip / Close Block The function trip and close block is according to the trip matrix ☐ ☐
concept
50N Instantaneous earth fault protection Function Test
Diagram
concept
51 Time delayed overcurrent protection Function Test

calculations
concept
Diagram
concept
51N Earth fault protection Function Test

calculations
concept
Diagram
concept
TCS Trip circuit suppervision Function Test
1) Pre-Conditions No Supervision Alarms ☐ ☐
2) Supervision Trip circuit alarm is indicated ☐ ☐
IED, REB500 BU BBP & BFP, SN: 23108-100
-F331 BBP Device Test User and Password

1) Users Note the result of the discussion under actual result. ☐ ☐
Communication Signaltest and Timesync Function Test

1) Signal Test Tested Signals are marked in the signal list and stored on ☐ ☐
project drive
2) Check of Time & Time-zone 1) Time is synchronized with GPS time ☐ ☐
2) Timezone is according country local time
50BF Breaker failure protection Function Test

1) Pick-up Values Pick-up values according to setting calculations ☐ ☐
2) Initiation with current The function is only tripping if the current is above the pick-up ☐ ☐
value
3) Initiation without current The function is only tripping if the CB Position is closed ☐ ☐
(independently of the current)
4) ReTrip Time (t1) Tripping times according to setting calculations ☐ ☐

5) Backup Time (t2) Tripping times according to setting calculations ☐ ☐

6) Trip / Close Block The function trips and close block is according to the trip ☐ ☐
matrix concept
50BF Breaker failure protection Function Test
Diagram
concept
87B Busbar protection Function Test

calculations
concept
Diagram
concept
5) Differential Current Alarm The Busbar Protection is blocked. The alarm: "Diff. current ☐ ☐
alarm" is indicated
6) Isolator Alarm 1) The Busbar Protection is blocked. The "Isolator alarm" is ☐ ☐
indicated
2) The Busbar Protection is not blocked anymore. The alarm:
"Isolator alarm" disappears

7) Switch Inhibit 1) The Busbar Protection is blocked. The alarm "Switch inhibit" ☐ ☐
is indicated
2) The Busbar Protection is not blocked anymore. The alarm:
"Switch inhibit" is still indicated
3) The alarm "Switch inhibit" disappears
8) Undervoltage Release Pick-up values according to setting calculations ☐ ☐
9) Inspection and Maintenance Isolator positions are simulated accordingly and an alarm is ☐ ☐
indicated
87B Busbar protection Stability check (ST)
1) Isolator auxiliary conctacts operation Auxilliary contact opens/closes according isolator sequence in ☐ ☐
sequence schematic attached
2) Breaker auxiliary contacts operation 1) Close command is active till CB is actually closed ☐ ☐
sequence 2) All CB close comands are connected to busbar protection
device (LCC, Mimic, AR, etc.)
3) Stability check The system is stable ☐ ☐
MFM, Sineax AM1000 -, SN: 12033710001
-A205 Measures Device Test HW and Measurements (SAT)

Check of nominal voltage and current Note the Name of the Person / Company / Organisation who ☐ ☐
tested the whole CT/VT Circuit

Check of Analog Inputs 1) Download the attachment and fill out the analog values ☐ ☐
2) Upload attachment
-A205 Measures Device Test Final checks (SAT)

CT/VT Circuits CT and VT Circuits are closed and not short-circuited ☐ ☐
Current Current Measurement Function Test

line diagram
Power Power Measurement Function Test
2) Nominal Values Active and Reactive Power are according injection and single ☐ ☐
line diagram
3) Power Factor CosPhi is according injection ☐ ☐
Voltage Voltage Measurement Function Test

line diagram

Integration Dans Le Systéme de Contrôle

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Integration Dans Le Systéme de Contrôle

Uploaded by

Copyright:

Available Formats

PROJECT

AZITO PHASE IV PROJECT

INTÉGRATION DANS LE SYSTÈME DE CONTRÔLE EXISTANT

VLT-AEE POWER YEB-AEE POWER JIV-AEE POWER

Issued by: Revised by: Approved by:

Project Azito IV 225 kV

Customer Azito Energies

Main Contractor AEE

ABB Order No. 23108

Station Azito Combined Cycle Power Plant

Equipment RTU, SAS, P&C System

Title Test Documentation Prepared G. Riemer Date 2021-01-12

Project Azito IV 225 kV Approved T. Wittich Date 2021-01-12

23108 Customer Document No: [Customer Number] Rev: A

© Hitachi Power Grids. 2020. All rights reserved.

Title Station Document No: Customer Document No: Revision Page

Azito Combined Cycle

52" LCD Monitor Device Test Monitor

2) Function test 1) Monitor is working correctly ☐ ☐

MicroSCADA Server SCADA

S10-PICS Process related pictures Single Line Diagram

3) Check Dynamic Objects 1) Process state is updated correctly ☐ ☐

Title Station Document No: Customer Document No: Revision Page

3) Check Dynamic Objects 1) Process state is updated correctly ☐ ☐

S10-PICS Process related pictures System Supervision Display

2) Check connection between devices Connection status is indicated correctly ☐ ☐

S10-PICS Process related pictures Busbar Coloring

RTU560 Gateway SCADA

Panel Device Test Final checks (ST)

Title Station Document No: Customer Document No: Revision Page

3) As built drawing Drawing ready for as built version ☐ ☐

RTU Module, -A100 RTU560, SN: 1KGT022200R0001 560SFR02 W2040 0372

COMM RTU Communikation Host lines

COMM RTU Communikation Sub lines

SIG RTU Signaltest Point to Point test

Title Station Document No: Customer Document No: Revision Page

Time Synchronization Time Synchronization Time Synchronization

Time Stamp Time Stamp Time Stamp

Energy Energy Measurement Function Test

Title Station Document No: Customer Document No: Revision Page

Loose Material, Prometer 100 -, SN: WP023516

Energy Energy Measurement Function Test

Panel Device Test Final checks (ST)

3) As built drawing Drawing ready for as built version ☐ ☐

IED, REC670 Bay Control and Protection, SN: T2020045

-A201 BCU Device Test User and Password

Title Station Document No: Customer Document No: Revision Page

25 Synchrocheck, energizing check and Function Test

Title Station Document No: Customer Document No: Revision Page

7) Protection Lockout CB close command is not possible ☐ ☐

8) Protection Not Ready CB close command is not possible ☐ ☐

CMD Command handling Command handling

2) Selection Timeout Selection is cancelled after x seconds (according to setting) ☐ ☐

Title Station Document No: Customer Document No: Revision Page

2) Antipumping 1) Circuit breaker closes and reopens ☐ ☐

ITL Interlocking Function Test

SUP Supervision Runtime Supervision

SUP Supervision Counters

Current Current Measurement Function Test

Title Station Document No: Customer Document No: Revision Page

Voltage Voltage Measurement Function Test

50 Instantaneous phase overcurrent protection Function Test

50N Instantaneous earth fault protection Function Test

Title Station Document No: Customer Document No: Revision Page