Report Number: A ON Industrial Attachment

REPORT NUMBER:
A
REPORT
ON
INDUSTRIAL ATTACHMENT
SUBMITTED TO :
SUBMITTED BY:
Prabin Devkota PUR074BME028
Shubham Sarraf PUR074BME
Roshan Oli PUR074BME
APPROVED BY:
DEPARTMENT OF MECHANICAL ENGINEERING

PURWANCHAL CAMPUS
DHARAN
November 21, 2021
ACKNOWLEDGEMENT
I would like to express our deepest appreciation to all those individuals who provided us the guidance to
complete this report. I express my deepest gratitude towards Mr. Krishna Gopal singh & Mr. Shamim Raj
Ansari for providing information about small & large vehicle.
Furthermore, we would also like to acknowledge Mr. Ujjwal Aryal for helping in writing this report.
TABLE OF CONTENTS
Contents
ACKNOWLEDGEMENT………………………………………………………………………………… i
TABLE OF CONTENTS……………………………………………………………………………………ii
LIST OF FIGURES……………………………………………………………………………………………iii
ABSTRACT……………………………………………………………………………………………………. iv
AUTOMOBILE…………………………………………………………………………………………………1
1.Introduction………………………………………………………………………………………………. 1
2.Objective of the study………………………………………………………………………………….2
3.Methodology……………………………………………………………………………………………….3
4.Observation & Discussion…………………………………………………………………………….4
4.1 Component of an Automobile………………………………………………………………. 4
4.2 Function of various component……………………………………………………………. 5
4.3 Repair & Maintenance……………………………………………………………………………9
5. Conclusion…………………………………………………………………………………………………….10
6.References……………………………………………………………………………………………………. 10
LIST OF FIGURES
FIGURE 1 Main component of an Automobile…………………………………………………………………………4
FIGURE 2 Gearbox (Output Shaft) ……………………………………………………………………………………………5
FIGURE 3 Hub……………………………………………………………………………………………………………………………6
FIGURE 4 Piston…………………………………………………………………………………………………………………………7
FIGURE 5 Crankshaft & Camshaft……………………………………………………………………………………………….8
FIGURE 6 Cylinder Head………………………………………………….………………………………………………………...9
ABSTRACT
In the field of automobile, We have studied & observed the main component of automobile &
to understand the function of various component. Also we have found a possible faults and
taken a necessary action for repair. We have carried out the regular maintenance of the motor
vehicle. We have observed workshop layout & measuring instruments, tool and workshop
equipment.
AUTOMOBILE TECHNOLOGY
1.Introduction
An automobile is a vehicle which is not powered by human but rather controlled by a human.
Automobile, by name auto, also called motorcar or car, a usually four-wheeled vehicle designed
primarily for passenger transportation and commonly propelled by an internal combustion
engine using a volatile fuel.
TATA Motors Limited is an Indian multinational automotive manufacturing company,
headquartered in the city of Mumbai, India which is part of Tata Group. The company produces
passenger cars, trucks, vans, coaches, buses, luxury cars, sports cars, construction equipment.
Sipradi Trading Pvt. Ltd (STPL) has been the exclusive distributor of TATA Motors Ltd India in
Nepal since 1982. An ISO9001:2008 certified company, STPL sells and services the full range of
TATA Motors' Commercial and Passenger vehicles. STPL is the market leader in commercial
vehicles with a market share of 71% and a market share of 12% in passenger vehicles as of
2011.
Keval Auto works Pvt. Ltd., Dharan is the autombile workshop operating under the affileation to
STPL and its guidelines for pricing,distribution and repair technology.
2. Objective of the study
The objectives of the study were to :
familiarize with the main component of TATA vehicle.
understand the work enviornment and scenario regarding distribution TATA motors
understand the function of various components.
learn vehicle servicing methedologies.
find possible faults and take necessary action for repair.
3. Methodology
To know the different types of main component & their function of automobile was studied &
observed will be done in two categories: Primary sources & secondary sources of observation.
3.1 Primary sources of observation
3.1.1 Observation
Primary source of observation was done by observing the resources in their location. During the
observation code of gear teeth, counter shaft, bearing, hub etc. were observed.
3.1.2 Interview
Different personals involved in this field were interviewed to get further information.
3.2 Secondary sources of observation

Secondary source of data collection was done from the internet, we can easily get information
about the problem which are probably occurring in the information which may be useful for
automobile techniques.
4. Observation & Discussion

DAY-1
• Explained about the layout of the show-room & brief about the bays, two post lift, vice
bench, grinder, hydraulic press, lathe, toolbox, tool storage room etc.
• Explained the process of service of TATA vehicle.
• Explained about various tools which is open wrench, combined wrenches, hammer, ring
wrenches, screw-driver, pipe wrenches, spanner, c-clamp, vice-plier, monkey plier, lock-
plier, dial etc.
• Explained the various parts of automobile that is wifer, bernut, chassis, tire, gearbox,
engine, propeller shaft, tie-rod, differential gear, rear axle, steering wheel etc.
DAY-2
• Changing of the lubricating oil.
• Changing of air filter, oil filter, diesel pipe etc.
• Checking of lubricating oil level, water level in radiator.
• Tightening of chassis nuts & screws.
DAY-3
• Checking breaks
• Checking break shoe thickness
• Facing of drum
• Caliper checking
• Spindle checking
• Upper arm bush changing
• Tie-rod bush changing
• Wheel rotation
• Wheel alignment checking
• Suspension bush exchanging
• ABS system
• Checking of hydraulic breaking fluid
DAY-4
• Opening of gearbox
• Checking counter shaft, main shaft
• Checking of gear tooth
• Lubricating oil
• Checking of clutch plate
• Checking of friction plate
• Changing of gear tooth
• Changing of bearing in counter shaft
4.1 Component of an automobile

The automobile can be considered to consist of the following basis component:
The Engine: It is a source of vehicle. In Mahindra automobile, Maximum it consists internal
combustion diesel engine. For example: TATA sumo, TATA yodha, Hexa, h5 and so on.
The frame & Chassis: It supports the engine, wheel, body, breaking system, suspension system,
steering system etc. Mainly it was made from cast iron.
The transmission: Which transmits power from the engine to the automobile wheels or rare
wheel. It consists of Clutch, transmission, shaft, axles, and differential gear, universal joint, rare
wheel etc.
The body & Controls: It consist the frame of the vehicle.
Accessories: It includes light, air condition, wiper, carriage etc.
FIGURE 1 Main component
4.2 Function of various component

1. Gear box:
Function of gearbox in the vehicle are following:
• To multiply the torque being transmitted by the engine.
• To provide a means of reversing the vehicle.
• To provide a permanent position of neutral.
FIGURE 2 Gear box (output shaft)
2. Clutch:
Function of clutch was transmitting the torque from the engine to the gearbox or drive train.
Also it helps to perform quietly and to reduce the vibration.
3.Hub:
Function of hub, it keeps your wheel attached to your vehicle and allows the wheels to freely
turn enabling you to safely steer.
FIGURE 3 Hub
4. Differential gear:
It helps to transmitted the power from propeller shaft to the rear axel also it divided the force
equally between the rear wheel. It also helps to maintain the rotation of wheel in unequal
follows path.
5. Propeller shaft
It delivers torque from gear box to the differential.
6. Universal joint
To transfer the torque from one shaft to another shaft. Also it allows the rod to bend in any
direction.
7. Leaf spring:
The main function of leaf spring is to provide comfort to the passenger by minimizing the
vibration.
8.Piston
FIGURE 4 Piston
It helps to transmit the force of explosion to the crankshaft. To form a seal so that the high
pressure gases in the combustion chamber do not escape in crank case.
9. Crankshaft:
The function of crank shaft is received the efforts or thrust supplied by piston to the connecting
rod & converts the reciprocating motion of piston in to rotary motion of crankshaft.
FIGURE 5 Crankshaft & Camshaft
10. Camshaft:
It converts the rotational motion to reciprocal motion. It used to operate the intake and exhaust
valve.
11. Cylinder head
FIGURE 6 Cylinder Head
4.3 Repair & Maintenance

All automotive vehicle required maintenance and repair. At certain interval of time, TATA
company automobile was checked by the official in-charge of. Ltd. In TATA showroom, there was
provided with number of bays that *bay-1, bay-2, bay-3 etc.* Bay contained a two post lift,
workbench, different tools & equipment etc., needed for repair a component of vehicle.
Vehicle maintenance was carried out when the vehicle completed certain kilometers on its
normal running or when the vehicle didn't not gave a proper performance.
5. Conclusion
In Keval auto works Pvt. Ltd., we have observed different types of TATA model vehicle. Also we
became familiarized with main component & its functions. We have also observed the repair
and maintenance technology along with the management team of the Organization.
6. Reference
• http://somes.ioe.edu.np/somes-hub/
• https://www.google.com/search?q=automobile+hub+function HYPERLINK
"https://www.google.com/search?q=automobile+hub+function&sxsrf=AOaemvLwo-
UbXTcPV1F-EC0tXrYQBiBy7g
%3A1637985187793&ei=o6uhYZTkL72gseMP7LeDwAk&oq=automobile+&gs_lcp=Cgdnd
3Mtd2l6EAEYATIECCMQJzIECCMQJzIFCAAQywEyBQgAEMsBMgUIABDLATIFCAAQywEyCA
gAEMkDEMsBMgUIABDLATIFCAAQywEyBQgAEMsBOgcIIxCwAxAnOgcIABBHELADOgcIIxD
qAhAnOgYIIxAnEBM6BAgAEBNKBAhBGABQlRNYz0Bg9VxoAnACeAOAAZ4OiAHaNZIBDzIt
NC4xLjMuMi4wLjEuMZgBAKABAbABCsgBCcABAQ&sclient=gws-wiz" HYPERLINK
"https://www.google.com/search?q=automobile+hub+function HYPERLINK
NC4xLjMuMi4wLjEuMZgBAKABAbABCsgBCcABAQ&sclient=gws-wiz"& HYPERLINK
NC4xLjMuMi4wLjEuMZgBAKABAbABCsgBCcABAQ&sclient=gws-wiz"sxsrf=AOaemvLwo-
UbXTcPV1F-EC0tXrYQBiBy7g%3A1637985187793 HYPERLINK
NC4xLjMuMi4wLjEuMZgBAKABAbABCsgBCcABAQ&sclient=gws-
wiz"ei=o6uhYZTkL72gseMP7LeDwAk HYPERLINK "https://www.google.com/search?
q=automobile+hub+function&sxsrf=AOaemvLwo-UbXTcPV1F-EC0tXrYQBiBy7g
NC4xLjMuMi4wLjEuMZgBAKABAbABCsgBCcABAQ&sclient=gws-wiz"oq=automobile+
HYPERLINK "https://www.google.com/search?
wiz"gs_lcp=Cgdnd3Mtd2l6EAEYATIECCMQJzIECCMQJzIFCAAQywEyBQgAEMsBMgUIABDL
ATIFCAAQywEyCAgAEMkDEMsBMgUIABDLATIFCAAQywEyBQgAEMsBOgcIIxCwAxAnOgcI
ABBHELADOgcIIxDqAhAnOgYIIxAnEBM6BAgAEBNKBAhBGABQlRNYz0Bg9VxoAnACeAOA
AZ4OiAHaNZIBDzItNC4xLjMuMi4wLjEuMZgBAKABAbABCsgBCcABAQ HYPERLINK
NC4xLjMuMi4wLjEuMZgBAKABAbABCsgBCcABAQ&sclient=gws-wiz"sclient=gws-wiz"
NC4xLjMuMi4wLjEuMZgBAKABAbABCsgBCcABAQ&sclient=gws-wiz"sclient=gws-wiz
• https://poshukach.com/search?q=Automobile+component HYPERLINK
"https://poshukach.com/search?
q=Automobile+component&fr=ps&gp=496723&altserp=1" HYPERLINK
"https://poshukach.com/search?q=Automobile+component HYPERLINK
q=Automobile+component&fr=ps&gp=496723&altserp=1"& HYPERLINK
q=Automobile+component&fr=ps&gp=496723&altserp=1"fr=ps HYPERLINK
q=Automobile+component&fr=ps&gp=496723&altserp=1"gp=496723 HYPERLINK
q=Automobile+component&fr=ps&gp=496723&altserp=1"altserp=1" HYPERLINK
q=Automobile+component&fr=ps&gp=496723&altserp=1"altserp=1
• https://en.wikipedia.org/wiki/List_of_auto_parts

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DEPARTMENT OF MECHANICAL ENGINEERING

3.2 Secondary sources of observation

4. Observation & Discussion

4.1 Component of an automobile

FIGURE 1 Main component

4.2 Function of various component

FIGURE 5 Crankshaft & Camshaft

FIGURE 6 Cylinder Head

4.3 Repair & Maintenance

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