Hazard Identification & Risk Assessment Doc no. ATIL/Indus/BCS Rev.

01

Work Center: ALSTOM TRANSPORT INDIA LTD

Title: Hazard Identification And Risk Assesment Preparded By Akshay Patil
Task: Installation of shot blasting Booth
Created by: Akshay Patil Approved By Kumar Rajesh
Date: 18-Sep-21

AZDP HRA Resultant Risk Category Residual Risk

SL. No. Task Activity Routine/ Non Hazards exposed to RISK Control measures ( Prevention/Protection/standard /Regulation PPE Category A/B/C/D
Reutine
YES / NO L S L*S A/B/C/D L S L*S

NOTE:- ALSTOM COVID 19 RESTART GUIDELINES SUPERCEDES ALL OTHER CONTROL MEASURE
REQUIREMENTS AND MUST BE FOLLOWED WITH ZERO DEVIATION.
Avoid touching face, mouth, nose, eyes and other body parts which could trigger virus transmission by contact.
Transmission of
COVID-19 through
Reporting employees who are showing symptoms such as fever or high body temperature, coughing, difficulty of
gatherings, walking by
breathing or chest pain. Sending them to clinic or nearest hospital immediately.
or simply being in the
- Body temperature monitoring through Thermal Scanner or other devices to monitor the body temperature of each
same room with the
employee at site.
person who's
- Awareness and implementation of Quaratine Procedure for all employees joining from other locations
experiencing symptoms
- Implementing safe distancing (atleast 1.8meter) on camp/accomodation, workplace area, Mess Hall, Rest Shelters
of COVID-19 (fever,
and other Welfare Facilities to avoid spreading of the virus.
cough, difficulty in
- No Hand Shake Policy.
breathing) -
1.Health Hazard - Suspension of meetings/gatherings for certain period of time Or Limiting participation, maintaining social N95 Masks/Surgical MASKS
(Respiratory illness distancing as far as reasonably practicable. are Mandatory.
Transmission through
1 SITE/ Non Routine caused by COVID-19 No 2 5 10 B - Conduct regular housekeeping and sanitation for all area. Provision of Hand Sanitizer / Alcohol / Hand Wash 1 5 5 B
Infection that may lead droplets from a close Materials. Inlcuding proper sanitation/pest control and cleaning/disinfecting of camp premises and welfare facilities Other PPEs like Goggles, Hand
to fatality) contact with a possible
including transportaion vehicles. Gloves, etc Advised.
COVID-19 .
- Provide sufficient numbers of cleaners to cover all area and sanitize all parts of the working site
- Provision of adequate PPE's (N95 face mask/ Surgical Mask or any other as required).
- Unsanitized things
- Conduct awareness on how to protect yourself against the infection of COVID-19 through campaign (posters,
such as door knobs,
distribution of brochure, HSE Messages).
tables, chairs, floors and
- Communicating and implementing COVID-19 Guidelines
other part of the room or
welfare facilities,
vehicle body, etc.

1. Use of all mandetory PPEs.

2. TBT before execution
1. Fall Hazard of 3. Two person will control the horizontal swing while unloading the materials with the help of rope
1. Body injury
workers due to slip 4. concerned person have to maintain at least 2m distance while unloading.
2. Damage of materials 1. Helmet 2. Goggles 3. Safety
2 Material Shifting Non Routine 2. Fall hazard of No 3 3 9 B 1 2 2 D
3. Damage of Shoe 4. safety Gloves
materials
surroundings

1.Engage trained / Authorised operator

2. Audible signal for crane movement Safety Helmet
1.Suspended Load Injury to body parts Yes 3 5 15 A 3.Maintain safe distance of minimum of 2m from the load Safety Shoe 2 3 6 C
4. Do not walk / work under the Suspended Load" Reflective Jacket

1. Identify all slings with number

2. Use TPI tagged chain slings as per lifting plan.
3.Visual inspection of lifting accessories & equipment by operator
4. Inspection of F15 frana crane
5. Follow colour coding
6. Visual check by the operator before each operation (Lifting accessories) Safety Helmet
2.Failure of Chain 7. Peroidical check by competent person once in 6 month Safety Shoe
Injury to body arts Yes 3 5 15 A 2 3 6 C
Slings 8. Ensure the load handled is well with in SWL Reflective Jacket Cut
9. Follow Lifting Plan resistant gloves
10. Engage trained / Authorised operator
11. Never exceed SWL

1. F15 farana TPI tag must be visual and displayed.

2. Visual check by the operator before each operation
Parts handling Blower , Dust 3. Peroidical check by competent person once in 6 month for accessories & 12 month for crane (3rd parties) 1.Safety Helmet
3 collector , Duct , Frames , Pannels 4.Preventive maintenance of crane to be performed by maintenance team as per plan. 2.Safety Shoe
by Frana Crane 4.Failure of lifting gears Injury to body arts Yes 3 5 15 A 5. Ensure the load handled is well with in SWL 3.Reflective Jacket/Boiler suit 2 3 6 C
6. Follow Lifting Plan during lifting activities 4.Cut
7. Engage trained / Authorised operator resistant gloves
 by Frana Crane

1.Engage trained / Authorised operator

2.Provide warning barrier arround crane operation / movement area to prevent entry of personnel 1.Safety Helmet
3. Audible signal for crane movement 2.Safety Shoe
5.Swinging load Injury to body arts Yes 3 5 15 A 4.Maintain safe distance of minimum of 2m from the load 3.Reflective Jacket/Boiler suit 2 3 6 C
5."Do not walk / work near the swinging load" 4.Cut
resistant gloves

1-Ensuring proper spacing/Gap between the two parts/ two pallets (400mm)
2-Ensure fastening/slinging according to the lifting plan.
3.Ensure that the slings are within the SWL. 1.Safety Helmet
4.Visual inspection to ensure that no sharp edges are present on the sling. 2.Safety Shoe
6.Fastening/ Slinging of 5. Ensuring that no slip/trip hazard exists by maintaining proper housekeeping (Ensure no unsafe condition)
Injury to body arts Yes 3 5 15 A 3.Reflective Jacket/Boiler suit 2 3 6 C
load 6.Do not climb on pallets (Unsafe act) 4.Cut
7. Wear mandatory PPEs, Cut resistant gloves. resistant gloves

1. Barricating the working zone to prevent unauthorized entry. 2.

Ensure hard barrication or display board displayed to avoid fall hazard 3. Trained and
expierenced manpower will perform the activity 4. Use tested lifting
tool-tackles of appropriate capacity (sling / synthetic belt / Dshackle / tailing hook etc.). Visual inspection prior to
use lifting tools
5. Ensure Area/ground preparation will be done wherever required. 6.
Maintaining lifting plan before the execution 7.
Ensure that the slings are within the SWL. Ensure the load handled is well with in SWL

8..Visual inspection to ensure that no sharp edges are present on the sling.if sharp edges present give packing on
sharp edges under the belt to avoid cut of sling or damage of slings.
9.Tag line/guide rope should be use to control the swinging load. 10.
1. Fall of personal Ensure warning barrier arround crane operation / movement area to prevent entry of personnel
2. Fall of materials 11. Safe load
3. Slipping & indicator must be in working condition, Hoist Limit Switch must be operational of Crane (F15 farana) i.e; Daily 1.Safety Helmet
tripping 1. Physical injury 2. check or inspection of crane prior to use . Ensure Audible signal for crane movement 2.Safety Shoe
4. Toppling Serious injury/struck by 3.Reflective Jacket/Boiler suits
4 Assy & Fixing of Belt conveyor Non Routine 5. Falure of farana injury/fatality No 3 3 9 B 12. Ensure no one is working under suspended load and around 4.Cut 1 2 2 D
lifting gear 3. Material Damage the swinging load 13.Tool box talk will be resistant gloves 5. Weldor
5. Fire ( hot work) 4. Properties damage given for all movements & lifting operations. 14. Ensuring that no slip/trip PPE 's 6. Grinding
6. Electric shock hazard exists by maintaining proper housekeeping (Ensure no unsafe condition) Sheild
(Power tools) 15.Do not climb on pallets (Unsafe act).
16.Ladder will be used for Entry and exit into the pit/foundation
17.Ensure excavation permit before executing the work

18.Fire extinguisher will be placed nearer to hot work execution

19.Training will be given to operate fire extinguisher
20. All mandatody PPE wil be used.
21. Daily inspection of power tolols prior to use. i.e; Cut of wire / damage of power supply wire, machine
condition etc 22. Ensure ELCB test
of Power supply distribution board

1. TBT will be given before starting the work.

2.Barricating the working zone to prevent unauthorized
entry. 3. Ladder will be used for Entry and exit
into the pit/foundation 4.Trained and expierenced
manpower will perform the activity 5.
Ensure lifting plan prior to lifting material
6. Use tested lifting tool-tackles of appropriate capacity (sling / synthetic belt / Dshackle / tailing hook etc.) . Visual
inspection prior to use lifting tools 7. Visual inspection to
ensure that no sharp edges are present on the sling.if sharp edges present give packing on sharp edges under the belt
to avoid cut of sling or damage of slings.
8. Ensure Area/ground preparation will be done wherever required.
9.Tag line/guide rope should be use to control the swinging load.
11. Ensure the load handled is well with in SWL
12. Ensure warning barrier arround crane operation / movement area to prevent entry of personnel
1. Fall of personal 13. Safe load
indicator must be in working condition, Hoist Limit Switch must be operational of Crane (F15 farana) i.e; Daily
2. Fall of materials check or inspection of crane prior to use . Ensure Audible signal for crane movement 1.Safety Helmet
Non Routine 3. Slipping &
1. Physical injury 2. 2.Safety Shoe
tripping 14. Ensure no one is working under suspended load and around the swinging load
Serious injury/struck by 3.Reflective Jacket/Boiler suits
4. Toppling 15.Tool box talk will be given for all movements & lifting
5 Assy & Fixing of cross conveyor injury/fatality No 3 3 9 B 4.Cut 1 2 2 D
5. Falure of farana operations. 16. Ensuring that no slip/trip hazard exists by
3. Material Damage resistant gloves 5. Weldor
lifting gear maintaining proper housekeeping (Ensure no unsafe condition)
4. Properties damage 17.Do not climb on pallets (Unsafe act). PPE 's 6. Grinding
5. Fire ( hot work)
18.Ladder will be used for Entry and exit into the pit/foundation (face) Sheild
6. Electric shock
(Power tools) 19. Ensure excavation permit before executing the work
20.TBT will be given for manual handling. Manual handling
should not exceed more than 55kg. Work rotation to be considered
21. Fire extinguisher will be placed nearer to hot work
execution 22.Training will be given to operate fire extinguisher
23. All mandatody PPE wil be used.
24. Daily inspection of power tolols prior to use. i.e;
Cut of wire / damage of power supply wire, machine condition etc
25. Ensure ELCB test of Power supply
distribution board

1. Fall of personal
2. Fall of materials
3. Slipping &
tripping
1. Physical injury
4. Toppling
Serious injury/struck by
Assy & fixing of Bucket Elevator, 5. Falure of farana
6 Non Routine injury/fatality
Abrassive seperator and platform lifting gear 6.
3. Material Damage
Collapse of scaffolding
4. Properties damage
5. Fire
( hot work) 6.
Electric shock (Power
tools)
1. Fall of personal
2. Fall of materials 3.
Mnaual Handling
4. Slipping &
Assy & fixing of Recovery tripping
8 Routine
hoppers and gratings 5. Toppling
6. Falure of farana
lifting gear
7. Fire hazard ( hot
work)
1. Barricating the working zone to prevent unauthorized entry.
2.Trained and expierenced manpower will perform the activity
3.TBT will be given before starting the work.
4. Hard barrication to avoid fall hazard and unautorized entry
5. Ensure All mandatody PPE worn by personal involved in the activity
6. Ensuring that no slip/trip hazard exists by maintaining proper housekeeping
(Ensure no unsafe condition)
7. Ensure Area/ground preparation will be done wherever required.
8. Ensure lifting plan prior to lifting material
9. Use tested lifting tool-tackles of appropriate capacity
(sling / synthetic belt / Dshackle / tailing hook etc.) . Visual inspection prior to use lifting tools
10.Tag line/guide rope should be use to control the swinging
load. Ensure warning barrier arround crane operation / movement area to prevent entry of personnel
11. Ensure the load handled is well with in SWL
12.Ensure no one is working under suspended load and around the
swinging load 13. Ladder will be used for Entry and exit into the pit/foundation
14. Scaffolding to be erected and dismantled by a competent
person 15. Scaffold construction area to be isolated and cleared
of all persons 16. Scaffolds to be physically tied throughout all stages of
erection and dismantling. 17. Maximum weight of scaffolding is agreed upon prior to set-
up of scaffold /Scaffolds must never be overloaded. Maintain awareness of total weight on scaffold, including
employees 18. 1.Safety Helmet
Scaffolding is inspected for defects or damage prior to use /Operatives must inspect material prior to use
2.Safety Shoes
2. 19. Use fall arrest equipment (harness) attached at all times to the scaffold when working. Fall protection 3.Reflective Jacket/Boiler suits
equipment to be subject to three monthly thorough inspections by a competent person with results recorded. 4.Cut
No 3 3 9 B 20. resistant gloves 5. Weldor 2 2 4 C
Supervision will monitor the environmental working conditions to ensurethat employees are not put at risk PPE's 6.
Grinding(face) Sheild
21. Ensure Area/ground preparation will be done wherever required for the movement of scaffolding 7. Full Body harness (Shock
22. Life line absorber Type)
arrangement will be done during person working on the equipment. Use fall arrest equipment (harness) attached
at all times when working. 23. .TBT will be given
for manual handling. Manual handling should not exceed more than 55kg. Work rotation to be considered
24. Mnaual lifting will
be carried out as per lifting standards. 25. Fire
extinguisher will be placed nearer to hot work execution. Fire blanket will be used during execution of hot work at
height 26. Use and
operation of fire extinguisher training will be given to all personal 27 Daily
inspection of power tolols prior to use. i.e; Cut of wire / damage of power supply wire, machine condition etc
28. Don’t leave the suspended load unattended. .
1. Barricating the working zone to prevent unauthorized entry.
2.Trained and expierenced manpower will perform the activity
3.TBT will be given before starting the work.
4. Hard barrication to avoid fall hazard and unautorized entry
5. Ensure All mandatody PPE worn by personal involved in the activity
6. Ensure Cut resistant gloves/cotton hand gloves for manual assembly
7. Ensiure Manual handling should not exceed more than 55kg. Work rotation to be
considered 8. Pit / man holes to be covered to avoid fall hazard
9. Ensuring that no slip/trip hazard exists by maintaining proper housekeeping
(Ensure no unsafe condition)
10. Walking on the edge of the pit/excavation strictly 1. Safety Helmet
prohibited(unauthorized entry) 11.Ensure All mandatody PPE worn by personal involved in the activity 2. Safety Shoes
1. Physical injury 2.
12.Ensure Area/ground preparation will be done wherever required. 3. Hand Gloves
Serious injury/struck by
(mobile crane movement) 13.Ensure lifting plan prior to lifting material 4. Full body harness
injury/fatality No 4 4 16 A 1 3 3 D
14.Use tested lifting tool-tackles of appropriate capacity (sling / synthetic belt / 5. Reflective jacket/boiler suit
3. Material Damage
Dshackle / tailing hook etc.). Visual inspection prior to use lifting tools 6. Weldor
4. Properties damage
15. Ensure no one is working under suspended load PPE's 7. Face
16. Ensure warning barrier arround crane operation / movement area to sheild
prevent entry of personnel
17.Ladder will be used for Entry and exit into the pit/foundation
18. Fire extinguisher will be placed nearer to hot work execution.

Booth Enclosure
Blast Booth
8
(Booth structure,
roof structure, booth & roof
panels, Man door)
1. Barricating the working zone to prevent unauthorized entry.
2 Trained and expierenced manpower will perform the activity
3.Ensure All mandatody PPE worn by personal involved in the activity
4. TBT will be given before starting the work.
5. Ensure Cut resistant gloves/cotton hand gloves for manual assembly
6. Ensiure Manual handling should not exceed more than 55kg. Work rotation to be
considered 7. Ensuring that no slip/trip hazard exists by maintaining proper housekeeping (Ensure no
unsafe condition)
8. Ensure lifting plan prior to lifting material
9. Ensure Area/ground preparation will be done wherever required.
(mobile crane movement) 10. Use tested lifting tool-tackles of appropriate capacity (sling / synthetic
belt / Dshackle / tailing hook etc.). Visual inspection prior to use lifting tools
11. Visual inspection to ensure that no sharp edges are present on the
sling.if sharp edges present give packing on sharp edges under the belt to avoid cut of sling or damage of slings.
12. Ensure warning barrier arround crane operation / movement area to prevent
entry of personnel
13.Ensure the load handled is well with in SWL
14. Safe load indicator must be in working condition, Hoist Limit Switch must be operational of Crane
(F15 farana) i.e; Daily check or inspection of crane prior to use . Ensure Audible signal for crane movement
15.Tag line/guide rope should be use to control the swinging load.
16. Ensure no one is working under suspended load and around the swinging load
17. Check, clearance above, on sides, on bottom of platform, when raising, lowering, swinging and telescoping
boom
18. Scaffolding to be erected and dismantled by a competent person
20. Maximum weight of scaffolding is agreed upon prior to set-up of scaffold /Scaffolds must never be
overloaded. Maintain awareness of total weight on scaffold, including employees
21. Scaffolding is inspected for defects or damage prior to use /Operatives must inspect material prior to use
22. Use fall arrest equipment (harness) attached at all times to the scaffold when working. Fall protection
equipment to be subject to three monthly thorough inspections by a competent person with results recorded.
1. Fall of personal 23. Supervision will monitor the environmental working conditions to ensurethat employees are not put at risk
2. Fall hazard of 1. Helmet 2.
1. Physical 24. Ensure Area/ground preparation will be done wherever required for the movement of scaffolding
materials Safety Goggles
injury/fatality 2. 25. Only trained operator /
3.Collapse of 3. Safety Shoe 4.
serious injury /struck by competent person is allowed to operate the MEWP. Operate on level ground and on a stable base
Routine scaffolding / failure of YES 3 6 18 A safety Gloves 5. Full 2 4 8 C
injury 26. Ensure daily
JLG 4. Body harness 6. Safety
2. Damage of materials inspection and funchiof JLG/MEWP on check prior to using before operation
Slipping & tripping 5. life line 7. Weldor
3. Damage of properties 27 keep platform og JLG/MEWP floor free of debris, mud, oil,
Failure of farana lifting grease andother slippery substances PPE'S
gear 28. Prior to entering and existing platformof JLG at ground level fully lower the boom . Enter/Exit through
gate only
28.Don’t climb or sit on outer edges of JLG and scaffolding
29.Do not carry material on platform railing of JLG/MEWP( Weight should not exceed)
30. Check, clearance above, on sides, on bottom of platform, when raising,
lowering, swinging and telescoping boom og JLG/MEWP.
31.Use fall arrest equipment (harness) attached at all times when
working 32. Work at height to be undertaken either in good levels
of daylight or with adequate task lighting provided.
33.Lifeline will be provided on the top of the
enclosure for the personal to work at roof platform 34 Ensure the load handled in
lifeline is well with in SWL 35.Fire extinguisher
will be placed nearer to hot work execution. Fire blanket will be used during execution of hot work at height
36 Good housekeeping
and flamable items to keep far from hot work execution 37. When two
contractors working at same location, duly signed permission to be taken and barrication to be done and should
not enter restricted area.
38. Don’t leave the suspended load unattended.
 1. Barricating the working zone to prevent unauthorized entry.
2 Trained and expierenced manpower will perform the activity
3.Ensure All mandatody PPE worn by personal involved in the activity
4. TBT will be given before starting the work.
5. Ensure Cut resistant gloves/cotton hand gloves for manual assembly
6. Ensiure Manual handling should not exceed more than 55kg. Work rotation to be considered
7. Ensuring that no slip/trip hazard exists by maintaining proper housekeeping (Ensure no unsafe condition)

8. Mnaual lifting will be done as per lifting standards. Lifting will be done vertically
9. Use tested lifting tool-tackles of appropriate capacity (sling / synthetic belt / Dshackle / tailing hook etc.).
Visual inspection prior to use lifting tools
10. Visual inspection to ensure that no sharp edges are present on the sling.if sharp edges present give packing on
sharp edges under the belt to avoid cut of sling or damage of slings. 11.
Ensure warning barrier arround crane operation / movement area to prevent entry of personnel
12.Ensure the load handled is well with in SWL

13.Tag line/guide rope should be use to control the swinging load.

14. Ensure no one is working under suspended load and around the swinging load
15. Check, clearance above, on sides, on bottom of platform, when raising, lowering, swinging and
telescoping boom
1. Fall of personal 16. Maximum weight of scaffolding is agreed upon prior to set-up of scaffold /Scaffolds must never
2. Fall of materials be overloaded. Maintain awareness of total weight on scaffold, including employees 1. Safety Helmet
3.Collapse of 17. Scaffolding is inspected for defects or damage prior to use /Operatives must inspect material prior to use 2. Safety Shoes
scaffolding 1. Physical injury injury
3. Hand Gloves
4. Slipping & tripping 2. Damage of materials 18. Use fall arrest equipment (harness) attached at all times to the scaffold when working. Fall protection
Assy of Dust collector, Ductings 4. Full body harness
9 Routine 5. Failure of farana 3. Damage of properties YES 4 4 16 A equipment to be subject to three monthly thorough inspections by a competent person with results recorded. 2 4 8
and DC blower 5. Reflective jacket/boiler suit
lifting gear 6. 4. Serious 19.
Inspection and check of chain pulley prior to use 6. Weldor
Failure of chain hoist injury/fatality C
20. Ensure the identification and Safe Working Load (SWL) marking on the chain hoist. PPE's 7. Face
7. Manual
21. Secure the Chain Fall or Chain Hoist to a structure that can withstand the load. sheild
Handling 8. Fire
22. Ensure proper fitting of shackle pins before lifting when used
hazard 23. Ensure no one is working under suspended load.
24. Ensure tag line to control the suspended load.
25. Ensure no jerk a load or prevent a sudden loading.
26. Ensure do not use the chain/wire rope to sling the loa
27. Fire extinguisher will be placed nearer to hot work
execution. Fire blanket will be used during execution of hot work at height
28 Good housekeeping and flamable items to keep far
from hot work execution

1. Barricating the working zone to prevent unauthorized entry. 2

Trained and expierenced manpower will perform the activity
3.Ensure All mandatody PPE worn by personal involved in the activity 4. TBT
will be given before starting the work. 5.
Ensure Cut resistant gloves/cotton hand gloves for manual assembly 6. Ensiure
Manual handling should not exceed more than 55kg. Work rotation to be considered 7. Ensure no one is
working under the suspended load 8. Ensuring that no
slip/trip hazard exists by maintaining proper housekeeping (Ensure no unsafe condition) 1. Safety Helmet
9. Manual lifting will be done as per lifting
1. Fall of personals 2. 2. Safety Shoes
1. Physical standards. Lifting will be done vertically 10. Scaffolding to be erected and dismantled by a
Manual Handling competent person 11. Scaffold construction area to be isolated and cleared 3. Hand Gloves
injury/fatality injury
3. Fall of materials of all persons 12. Scaffolds to be physically tied throughout all stages of 4. Full body harness
10 Rubber Curtain assembly Routine 2. Damage of materials YES 5 5 25 A erection and dismantling. 13. Maximum weight of scaffolding is agreed upon prior to set-up of 2 4 8 C
4.Fire Hazard 5. Reflective jacket/boiler suit
3.Serious injury/Struck scaffold /Scaffolds must never be overloaded. Maintain awareness of total weight on scaffold, including employees )
5.Collapse of 6. Weldor
by injury 14. Scaffolding is inspected for defects or damage prior to use /Operatives must inspect material prior to
scaffolding use PPE's 7. Face
15. Use fall arrest equipment (harness) attached at all times to the scaffold when working. Fall protection equipment sheild
to be subject to three monthly thorough inspections by a competent person with results recorded.
16. Ensure Area/ground
preparation will be done wherever required for the movement of scaffolding 17. Fire extinguisher will be placed
nearer to hot work execution. Fire blanket will be used during execution of hot work at height
18. Good housekeeping and flamable items
to keep far from hot work execution 19.Ensure fire watcher for 4hrs after completion of hot
work

1. Proper training will be given prior to job start on safe manual lifting techniques 2.
Only competent and expierenced technician will be allowed to perform this work 3. TBT will
be given for manual handling. Manual handling should not exceed more than 55kg. Work rotation to be considered
4. Fire 1. Safety Helmet
extinguisher will be placed at site during the execution of hot work 5. 2 . SafetyGoggles
1. Manual Handling 2. 1. Physical injury Mandatory PPE will be worn by all who involves to perform the work 6. 3 Safety Shoes
Fall of Material 3. Ensuring that no slip/trip hazard exists by maintaining proper housekeeping (Ensure no unsafe condition) 7. Ladder will be
11 Gear motor assembly Routine Fall of person 4. 2. Damage of materials NO 2 4 8 D
used for Entry and exit into the pit/foundation 8. Maintaining lifting 4. Hand Gloves 1 1 1 D
Slipping & Tripping 3. Fire plan before the execution 9. Use tested lifting 5. Full body harness 6.
hazard tool-tackles of appropriate capacity (sling / synthetic belt / Dshackle / tailing hook etc.). Visual inspection prior to use lifting Reflective jacket/full body
tools 10. Ensure the load handled is well harness
with in SWL 11. Ensure full body harness and
railings when working on height 12. Ensure no one is working under
suspended load
 1. Barricating the working zone to prevent unauthorized entry. 2
Trained and expierenced manpower will perform the activity
3.Ensure All mandatody PPE worn by personal involved in the activity 4. TBT
will be given before starting the work. 5.
Ensure Cut resistant gloves/cotton hand gloves for manual assembly 6. Ensiure
Manual handling should not exceed more than 55kg. Work rotation to be considered 7. Ensure no one is
working under the suspended load 8. Ensuring that no
slip/trip hazard exists by maintaining proper housekeeping (Ensure no unsafe condition)
9. Manual lifting will be done as per lifting
standards. Lifting will be done vertically 10. Scaffolding to be erected and dismantled by a 1. Safety Helmet
1. Fall of personals 1. Physical competent person 11. Scaffold construction area to be isolated and cleared 2 . Safety goggles
2. Fall of materials injury/fatality/struck by of all persons 12. Scaffolds to be physically tied throughout all stages of
3 Safety Shoes
12 Working Platform (trolley) Routine 3. Fire hazards during injury YES 4 4 16 A erection and dismantling. 13. Maximum weight of scaffolding is agreed upon prior to set-up of 2 4 8 C
scaffold /Scaffolds must never be overloaded. Maintain awareness of total weight on scaffold, including employees ) 4. Hand gloves
welding 2. Damage of materials
14. Scaffolding is inspected for defects or damage prior to use /Operatives must inspect material prior to 5. Full body harness
4.Fire Hazard 3. Damage of properties use 6. Reflective jacket/ Boiler suit
15. Use fall arrest equipment (harness) attached at all times to the scaffold when working. Fall protection equipment
to be subject to three monthly thorough inspections by a competent person with results recorded.
16. Ensure Area/ground
preparation will be done wherever required for the movement of scaffolding 17. Ensure lifeline during working on
height 17. Fire extinguisher will be placed
nearer to hot work execution. Fire blanket will be used during execution of hot work at height
18. Good housekeeping and flamable items
to keep far from hot work execution 19.Ensure fire watcher for 4hrs after completion of hot
work
 Risk Calculator

Risk = Hazard X Exposure

| / \
severity likelihood/frequency

Severity
1 2 3 4
minor Notifiable
injury Serious injury injury Major injury
Medium Medium High High
5 Likely 5 10 15 20
Medium Medium High High
4 Probable 4 8 12 16
Low Medium Medium High
3 Possible 3 6 9 12
Likelihood
Low Medium Medium Medium
2 Remote 2 4 6 8
Low Low Low Medium
1 Improbable 1 2 3 4

A High Risk
B Substantial Risk
C Medium Risk
D Low Risk
 5

Fatality
High
25 A High Risk
High
20 B Substantial Risk
High
15 C Medium Risk
Medium
10 D Low Risk
Medium
5
 RISK BASED Control Plan

(Risk Based Control plan) Decision /What needs to be done?

RISK category
RPN
Control Plan (CP)-1
·       Activities having RPN <3, Considered as acceptable risk. No
<3 Low Risk (non-Significant) additional controls are neceessary other than to ensure that existing
controls are maintained & Implemented

Control Plan (CP)-2

·       Activities having RPN <3, Considered as acceptable risk.
4-9 Medium Risk
·       No additional controls are neceessary other than to ensure that
existing controls are maintained & Implemented
Control plan (CP)-3
·       Additional Control measures shall be put in place to reduce the
RPN to acceptable level (less than 6)
Substantial Risk
10-15 ·       The Risk Reduction measures shall be implemented within a
(Significant)
defined period.
·       Arrangements shall be made to ensure that the control are
maintained.
Control plan (CP)-4
·       Engineering control/work instructions (WI) shall be followed to
reduce risk to acceptable (level less than 6)

·       In case of absence of work instructions of work (WI) job/activity

specific operational control plan (OCP) shall be developed and
followed the risk reduction measure shall be implemented within a
High Risk (Significant & defined (before start of work).
16-25
unacceptable )
·       The work activity should be halted until risk controls are
implemented.
·       if it is not possible to reduce the risk the work should remain
prohibited.
·       Arrangements shall be made to ensure that the control are
maintained.