ENGINE PLAN MAINTENANCE SYSTEM WEEKLY

CHECKLIST PEMELIHARAAN ENGINE MINGGUAN

Name Of Tug Boat/ Nama TB : Day/Hari : Date/ Tanggal :
Rating Assessment
No Equipment Monthly Police Date of Done Remark
G F P
1. MAIN ENGINE NO. 1
1 Bed Plate, Coloum and Every month to be clean from water, dust & oil
Engine Every month to be check for mounting, loose
Body bolts and deterioration of isolator
2 Crank Case Every month to be clean from dust & oil
Before instalation make sure the breather on
dry condition
3 Fuel System According RH 300 to be change Fuel Oil Filter
with same specificatin
According RH 300 to be change Racor Filter
with same specificatin
Every month to be check general condition of
Fuel Injection Pump
Every month to be check general condition of
Nozzle Injector
4 Lub Oil System According RH 700 to be change Lubricating Oil
with same specificatin
According RH 300 to be cleaning LO Filter
According RH 700 to be change LO Filter
5 Starting System Every month to be check Battery Liquid with phisical
condition, cable connection & level of liquid as
maintainance
Every month (according RH 500) to be check
general condition of Motor Starter
6 Alternator Every month (according RH 500) to be check
general condition of Alternator
Every month (according RH 500) to be check
general condition of Alternator battery
7 Turbocharger Every month (according RH 300) to be check
condition of Air Cleaner
Every month (according RH 300) to be check
condition of Air Filter
8 Gearbox Every month to be check general condition
of Gearbox with hose/pipes & joint
Every month to be check manometer
Every month to be check LO & LO Filter
phisical condition
According RH 1500 to be change LO & LO Filter
with same specification

According RH 750 to be cleaning gearbox cooler

9 Governoor Every month to be check general condition

10 Hoses - Clamps Every month to be check general condition
11 Damper System Every month to be check general condition of
damper with dents, cracks & leaks of the fluid

12 V belt for Alternator Every month (according RH 1000) to be check

13 V - Belt for Sea Water Every month (according RH 1000) to be check
Pump
14 Impeller for Sea Water Every month (according RH 1000) to be check
Pump
15 Zinc Anode for Inter Every month (according RH 500) to be check
Cooler
16 Zinc Anode for LO Cooler Every month (according RH 500) to be check

17 Zinc Anode for FW Cooler Every month (according RH 500) to be check

 Rating Assessment
No Equipment Monthly Police Date of Done Remark
G F P
2. MAIN ENGINE NO. 2
1 Bed Plate, Coloum and Every month to be clean from water, dust & oil
Engine Every month to be check for mounting, loose bolts
Body and deterioration of isolator
2 Crank Case Every month to be clean from dust & oil
Before instalation make sure the breather on dry
condition
3 Fuel System According RH 300 to be change Fuel Oil Filter with
same specificatin
According RH 300 to be change Racor Filter with
same specificatin
Every month to be check general condition of
Fuel Injection Pump

Every month to be check general condition of

Nozzle Injector

4 Lub Oil System According RH 700 to be change Lubricating Oil with

same specificatin
According RH 300 to be cleaning LO Filter
According RH 700 to be change LO Filter
5 Starting System Every month to be check Battery Liquid with phisical
condition, cable connection & level of liquid as
maintainance
Every month (according RH 500) to be check
general condition of Motor Starter
6 Alternator Every month (according RH 500) to be check
general condition of Alternator
Every month (according RH 500) to be check
general condition of Alternator battery
7 Turbocharger Every month (according RH 300) to be check
condition of Air Cleaner
Every month (according RH 300) to be check
condition of Air Filter
8 Gearbox Every month to be check general condition of
Gearbox with hose/pipes & joint
Every month to be check manometer
Every month to be check LO & LO Filter phisical
condition
According RH 1500 to be change LO & LO Filter
with same specification
According RH 750 to be cleaning gearbox cooler

9 Governoor Every month to be check general condition

10 Hoses - Clamps Every month to be check general condition
11 Damper System Every month to be check general condition of
damper with dents, cracks & leaks of the fluid

12 V belt for Alternator Every month (according RH 1000) to be check

13 V - Belt for Sea Water Every month (according RH 1000) to be check
Pump
14 Impeller for Sea Water Every month (according RH 1000) to be check
Pump
15 Zinc Anode for Inter Every month (according RH 500) to be check
Cooler
16 Zinc Anode for LO Cooler Every month (according RH 500) to be check

17 Zinc Anode for FW Cooler Every month (according RH 500) to be check

 Rating Assessment
No Equipment Monthly Police Date of Done Remark
G F P
3. AUXILIARY / GENERATOR ENGINE NO. 1
1 Bed Plate, Coloum and Every month to be clean from water, dust & oil
Engine Every month to be check for mounting, loose bolts
Body and deterioration of isolator
2 Crank Case Every month to be clean from dust & oil
Before instalation make sure the breather on dry
condition
3 Fuel System According RH 300 to be change Fuel Oil Filter with
same specificatin
According RH 300 to be change Racor Filter with
same specificatin
Every month to be check general condition of
Fuel Injection Pump

Every month to be check general condition of

Nozzle Injector

4 Lub Oil System According RH 700 to be change Lubricating Oil with

same specificatin
According RH 300 to be cleaning LO Filter
According RH 700 to be change LO Filter
5 Starting System Every month to be check Battery Liquid with phisical
condition, cable connection & level of liquid as
maintainance
Every month (according RH 500) to be check
general condition of Motor Starter
6 Alternator Every month (according RH 500) to be check
general condition of Alternator
Every month (according RH 500) to be check
general condition of Alternator battery
7 Turbocharger Every month (according RH 300) to be check
condition of Air Cleaner
Every month (according RH 300) to be check
8 V - Belt for Alternator RH 1000 to be check
9 V - Belt for Sea Water RH 1000 to be check
Pump
10 Air Filter RH 500 to be check
RH 1500 to be change
4. AUXILIARY / GENERATOR ENGINE NO. 2
1 Bed Plate, Coloum and Every month to be clean from water, dust & oil
Engine Every month to be check for mounting, loose bolts
Body and deterioration of isolator
2 Crank Case Every month to be clean from dust & oil
Before instalation make sure the breather on dry
condition
3 Fuel System According RH 300 to be change Fuel Oil Filter with
same specificatin
According RH 300 to be change Racor Filter with
same specificatin
Every month to be check general condition of
Fuel Injection Pump

Every month to be check general condition of

Nozzle Injector

4 Lub Oil System According RH 700 to be change Lubricating Oil with

5 Starting System
same specificatin
According RH 300 to be cleaning LO Filter
According RH 700 to be change LO Filter
Every month to be check Battery Liquid with phisical
condition, cable connection & level of liquid as
maintainance
Every month (according RH 500) to be check
general condition of Motor Starter
 Rating Assessment
No Equipment Monthly Police Date of Done Remark
G F P
6 Alternator Every month (according RH 500) to be check
general condition of Alternator
Every month (according RH 500) to be check
general condition of Alternator battery
7 Turbocharger Every month (according RH 300) to be check
condition of Air Cleaner
Every month (according RH 300) to be check
8 V - Belt for Alternator RH 1000 to be check
9 V - Belt for Sea Water RH 1000 to be check
Pump
10 Air Filter RH 1000 to be check
RH 1500 to be change
5. OTHER MACHINERY
1 Air Compressor Every month to be check & inspection
To be check suction, delivery & seat valve
2 FO Purifier FO Purifier must be function
Every month to be check & inspection
To be check noise, vibration & leakage
3 LO Purifier LO Purifier must be function
Every month to be check & inspection
To be check noise, vibration & leakage
4 Oily Water Separator Every month to be check general condition
To be check cable & gonnection
To be check bilge pipe & alarm 15 ppm
5 Bow Thruster Every month to be check general condition
Every month to be add grease with instalation
6. PUMP'S AND STEERING GEAR
1 LO Pump for Main Engine Every month to be check general condition
* To be check leakage & waste oil below pump
Every month to be running test
2 LO Pump for Auxiliary Every month to be check general condition
Engine * To be check leakage & waste oil below pump
Every month to be running test
3 FO Pump for Main Engine Every month to be check general condition
* To be check leakage & waste oil below pump
Every month to be running test
4 FO Pump for Auxiliary Every month to be check general condition
Engine * To be check leakage & waste oil below pump
Every month to be running test
5 SW Pump for Main Engine Every month to be check general condition
** To be check impeller & V Belt at RH 1000
Every month to be running test
6 SW Pump for Auxiliary Every month to be check general condition
Engine ** To be check impeller & V Belt at RH 1000
Every month to be running test
7 FW Pump for Main Engine Every month to be check general condition
To be check leakage & inspect impeller
Every month to be running test
8 General / Ballast Pump ** Every month to be check general condition
To be check leakage & inspect impeller
Every month to be running test
9 Hydarulic Pump Steering Every month to be check general condition including
Gear engine Steering Gear
Every month to be check LO condition
Every month running test
 Rating Assessment
No Equipment Monthly Police Date of Done Remark
G F P
7. PIPING AND FITTING SYSTEM
1 Bilge Piping System Every month to be check general condition
To be check for leakage, flange, packing, tighten all
bolts & add grease when necessarry

2 FO Piping System Every month to be check general condition

To be check for leakage, flange, packing, tighten all
bolts & add grease when necessarry

3 LO Piping System Every month to be check general condition

To be check for leakage, flange, packing, tighten all
bolts & add grease when necessarry

4 FW Piping System Every month to be check general condition

To be check for leakage, flange, packing, tighten all
bolts & add grease when necessarry

5 SW Piping System Every month to be check general condition

To be check for leakage, flange, packing, tighten all
bolts, add grease & replace anode when necessarry

6 Sea Chest System Every month to be check general condition

To be check for leakage, flange, packing, tighten all
bolts, add grease & replace anode when necessarry

7 All Pipes on deck with Every month to be check general condition

valve To be check for leakage, flange, packing, tighten all
bolts & add grease when necessarry

8. HEAT EXCHANGER & COOLERS

1 FO Heater Every month to be check general condition
Every month running test
2 LO Cooler for Main Engine Every months to be check general condition
Every month to be open & cleaning
Zinc Anode to be check at RH 500
3 FW Cooler for Main Every month to be check general condition
Engine Every month to be open & cleaning
Zinc Anode to be check at RH 500
Every month running test
4 FW Cooler for Auxiliary Every month to be check general condition
Engine Every month to be open & cleaning
Zinc Anode to be check at RH 500
9. ELECTRICAL COMPONENT AND EQUIPMENT
1 Main Switch Board / Panel Every month to be check general condition
Board To be check cable & connection including light at
panel board
Keep be cleaning when necessary
2 Circuit Breaker Every month to be check general condition
To be check cable & connection
Keep be cleaning when necessary
3 Air Conditioner Every month to be check general condition
To be check & inspection
for leak in pipes &connection
Keep be cleaning when necessary
4 DC Wiring System Every month to be check general condition
To be check cable & connection
Keep be cleaning when necessary
 Rating Assessment
No Equipment Monthly Police Date of Done Remark
G F P
10. EMERGENCY ENGINE / GENERATOR
1 Diesel Generator To be check general condition & running test every Saturday
11. ENGINE ROOM AND TANKS
11.1 Engine Room
1 Engine Room Every month to be check general condition
To be clean from leakage & waste oil
Every month to be swap & cleaning the wall
2 Engine Room Store Every month to be up date inventory
11.2 Tanks
2 Bilge Tank Every month to be check general condition
To be check cover, nut & packing of manhole
3 Fuel Oil Tank Every month to be check general condition
Fuel Oil Tank To be check cover, nut & packing of manhole
4 Lubricating Oil Tank Every month to be check general condition
4 Lubricating Oil Tank To be check cover, nut & packing of manhole
5 Hydarulic Oil Tank Every month to be check general condition
5 Hydarulic Oil Tank To be check cover, nut & packing of manhole
6 Ballast Tank Every month to be check general condition
6 Ballast Tank To be check cover, nut & packing of manhole
7 Fresh Water Tank Every month to be check general condition
Fresh Water Tank To be check cover, nut & packing of manhole
DAMAGE OF VESSEL

Date & Place of Damage

Location

Corective Action &

Recommendation

Note : G Good
F Fair P Poor
Prepared by : Acknowledge by : Superintendent / Port
Engineer