Professional Documents
Culture Documents
This manual contains proprietary information of GE Oil & Gas – Nuovo Pignone
S.p.A. (“GE Oil & Gas”), and is furnished to its customers solely for customer
training courses purposes.
This manual shall not be reproduced in whole or in part nor shall its contents
be disclosed to any third party without the written approval of GE Oil & Gas.
The instructions and information contained in the manual do not purport to
cover all details or variations in equipment, or to provide for every possible
contingency to be met during installation, operation, and maintenance.
SPEEDTRONIC MARK* V
TRAINING MANUAL
INDEX
SPEEDTRONIC MARK* V
TRAINING MANUAL
INDEX
CONTROL SYSTEMS
Mark V
MAINTENANCE
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Index
• Cimplicity
• Troubleshooting
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Index
Panel documentation
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Introduction to Mark V General overview of control system
Control System
Mark V is used for the control and protection of steam and gas
turbines both in electrical generation and process plant applications.
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Introduction to Mark V General overview of control system
Control System
field cables
communication cable
HMI
5
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Introduction to Mark V General overview of control system
The Unit Control Panel
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Introduction to Mark V Operatore interface HMI
The Operator Interface (HMI and <I>)
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Introduction to Mark V General control panel architecture
The UCP and the HMI
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Introduction to Mark V Operator interface HMI
The UCP and the HMI
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Introduction to Mark V General control panel architecture
The Unit Control Panel
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Introduction to Mark V General control panel architecture
The UCP / TCP section
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Introduction to Mark V General control panel architecture
The UCP / ACP section
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Introduction to Mark V General control panel architecture
The UCP / ACP section
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Introduction to Mark V General control panel architecture
The UCP / ACP section
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Introduction to Mark V General control panel architecture
The UCP / ACP
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Introduction to Mark V General control panel architecture
The UCP / IOP section
16
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Introduction to Mark V General control panel architecture
The UCP / MP section
17
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Introduction to Mark V General control panel architecture
Barriers, surge arrestors
18
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Introduction to Mark V General control panel architecture
Terminal strips
19
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Introduction to Mark V Panel documentation
Piping and Instrument Diagram (P&ID)
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Introduction to Mark V Panel documentation
The Instrument List / Device summary
21
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Introduction to Mark V Panel documentation
The Functional description
22
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Introduction to Mark V Panel documentation
The Control system schematic
23
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Introduction to Mark V Panel documentation
Signal identification
Motor 88 HQ
Hydraulic Oil
24
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Introduction to Mark V Panel documentation
Signal identification
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Introduction to Mark V Panel documentation
Signal identification
-R ratchet -G gas
-Q oil
-H hydraulic Mark V software tagname prefixes:
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Gas Turbine Fundamentals Panel documentation
Documents
27
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Index
Hardware Introduction
28
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Hardware Introduction Control Panel
TMR / Simplex / LM Philosophy
29
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Hardware Introduction Control Panel
TMR Mark V configuration
S R C
T P PD
QD1 CD
30
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Hardware Introduction Control Panel
Simplex Mark V configuration
R C
P PD
QD1 CD
31
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Hardware Introduction Control Panel
The Mark V setup
32
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Hardware Introduction Control Panel
Mark V LM UCP configuration
R2 R1 R5
R P1 PD
R3 Q11 Q51
33
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Hardware Introduction Control Panel
The Mark V setup
34
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Hardware Introduction Control Panel
The Mark V cores
Mark V cards
35
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Hardware Introduction Control Panel
The Mark V cores
36
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Hardware Introduction Control Panel
The Mark V cores
37
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Hardware Introduction Control Panel
The Mark V cores
38
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Hardware Introduction Control Panel
The Mark V cores
39
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Hardware Introduction Control Panel
The Mark V cores
40
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Hardware Introduction Control Panel
The Mark V cores
41
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Hardware Introduction Control Panel
The Mark V cores
• <PD> core
Distributing power to all the other cores. Contains switches and fuses for
protection. Also called Power Distribution Module, PDM
42
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Hardware Introduction Control Panel
The Mark V cores – the PD core
<P> protection
core (TCEA X/Y/Z)
R S T C D X Y Z
<R> core
(TCPS)
floating dc bus
<S> core
(TCPS)
Resistor
bridge
<T> core
(TCPS) excitation PDM
for
terminal
<C> core boards 125 VDC
(TCPS) Input LP
FILTERS
<D> core
(TCPS) 230 / 115 VAC
AC/DC (50 / 60 Hz)
43
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Hardware Introduction Control Panel
The Mark V cores
• <P> core
Protective core. Most important signals are connected here:
44
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Hardware Introduction Control Panel
The Mark V cores
• <C> core
• external communication with the HMI
• non-critical analog I/O signals (4..20 mA, RTD, TcK)
• handling of <CD> core signals
• <CD> core
Handles non-critical digital I/O signals (pump status indication, alarms,...)
45
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Hardware Introduction Control Panel
The Mark V cores
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Hardware Introduction Control Panel
The Mark V cores
47
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Hardware Introduction Control Panel
The Mark V cores
48
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Hardware Introduction Control Panel
Mark V network communications
• Stage Link
(external connection between Mark V and the HMI)
• Data Exchange Network (DENET)
(internal connection between the Mark V cores)
• I/O Network (IONET)
(internal connection between the main cores and the cards)
49
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Hardware Introduction Control Panel
Mark V network communications
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Hardware Introduction Control Panel
STAGE LINK communication
51
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Hardware Introduction Control Panel
STAGE LINK connection
HMI Mark V
Termination resistors:
93 Ω
52
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Hardware Introduction Control Panel
STAGE LINK connection
3A 3B
addresses
Mark V 1 Mark V 2
C C
FE FD
53
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Hardware Introduction Control Panel
STAGE LINK connection
ADDRESS SETUP
54
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Hardware Introduction Control Panel
DENET communication
55
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Hardware Introduction Control Panel
IONET communication
56
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Hardware Introduction Control Panel
IONET communication
57
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Hardware Introduction Control Panel
Mark V network communications
A/D D/A
,, <S> ,,
2/3 2/3
A/D D/A
,, ,,
<T>
2/3 2/3
A/D D/A
,, <C> ,,
1/1 1/1
DE net
58
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Hardware Introduction Control Panel
The core displays
59
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Hardware Introduction Control Panel
The core displays
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Hardware Introduction Control Panel
The core displays
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Hardware Introduction Control Panel
Difference for Simplex Mark V
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Hardware Introduction Control Panel
Difference for Simplex Mark V
63
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Hardware Introduction Control Panel
Difference for Mark V LM
64
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Hardware Introduction Control Panel
Difference for Mark V LM
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Hardware Introduction Control Panel
Difference for Mark V LM
• <R> core
• turbine logic sequence execution
• external communication with the HMI
• internal communication with the <R1>, <R2>, <R3>, <R5>
cores
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Hardware Introduction Control Panel
Difference for Mark V LM
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Hardware Introduction Control Panel
Difference for Mark V LM
68
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Hardware Introduction Control Panel
Difference for Mark V LM
69
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Hardware Introduction Control Panel
Difference for Mark V LM
70
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Hardware Introduction Control Panel
Mark V cards configuration
71
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Hardware Introduction Control Panel
Mark V cards configuration
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Hardware Introduction Control Panel
Mark V cards configuration
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Hardware Introduction Control Panel
Mark V cards configuration – hardware connection example
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Hardware Introduction Control Panel
Mark V cards configuration
75
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Hardware Introduction Control Panel
Mark V cards configuration
76
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Hardware Introduction Control Panel
Mark V cards configuration – hardware connection example
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Hardware Introduction Control Panel
Mark V cards configuration
78
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Hardware Introduction Control Panel
Mark V cards configuration
79
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Hardware Introduction Control Panel
Mark V cards configuration – hardware connection example
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Hardware Introduction Control Panel
Mark V cards configuration
81
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Hardware Introduction Control Panel
Mark V cards configuration
82
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Hardware Introduction Control Panel
Mark V cards configuration
83
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Hardware Introduction Control Panel
Mark V cards configuration – hardware connection example
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Hardware Introduction Control Panel
Mark V cards configuration
<PD> location 1
85
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Hardware Introduction Control Panel
Mark V cores and cards
<C> core
86
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Hardware Introduction Control Panel
Mark V cores and cards
<R> core
87
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Hardware Introduction Control Panel
Mark V cores and cards
<S> core
88
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Hardware Introduction Control Panel
Mark V cores and cards
<T> core
89
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Hardware Introduction Control Panel
Mark V cores and cards
<CD> core
90
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Hardware Introduction Control Panel
Mark V cores and cards
<QD1> and <QD2> core
91
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Hardware Introduction Control Panel
Mark V cores and cards
<P> core
92
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Hardware Introduction Control Panel
Mark V cores and cards
<D> core
93
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Hardware Introduction Control Panel
BOI – Backup Operator Interface
94
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Hardware Introduction Control Panel
BOI – Backup Operator Interface
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Hardware Introduction Control Panel
BOI – Backup Operator Interface
BOI connection
96
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Hardware Introduction Control Panel
TMR voting system
97
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Hardware Introduction Control Panel
TMR voting system
98
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QD IONET PROC DENET PROC DENET PROC
LCC DCC
DTBA DCC R
or TCDA VOTE
S R
R T
DTBB R Seq.
Contact
Input
LCC DCC
DCC R
TCDA VOTE
S S
S T
S Seq.
LCC DCC
DCC R
TCDA VOTE
S T
T T
T Seq.
VR Voting
VS Mismatch
VT DCC
QD Contact Input Voting System C
PVR PreVote
Diag.
PVS
PVT
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PROC IONET QD
Numbered from 1 to 30
DCC R
R TCDA
S TCRA - 1 NO
T NC
30 output
Seq.
DTBC
C
RD 30 relé
DCC R SOL
S TCDA
S
Px Mx
T
Seq.
PD - 110Vdc
Numbered from 31 to 60
DCC R
T TCDA
S
T
Seq.
30 output
TCRA - 2
DTBD
RD 30 relé
QD Contact Output
Voting System
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Hardware Introduction Control Panel
TMR voting system
101
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Hardware Introduction Control Panel
TMR voting system
102
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Index
103
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General Software Description <HMI> Operating Interface
Human Machine Interface (HMI)
• industrial computer
• monitoring the plant
• customizing Mark V (I/O, sequence)
• not critical, doesn’t sequencing
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General Software Description <HMI> Operating Interface
Human Machine Interface (HMI)
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General Software Description <HMI> Operating Interface
Operator interface: <I> vs <HMI>
106
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General Software Description <HMI> Operating Interface
Operator interface: <I> vs <HMI>
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General Software Description <HMI> Operating Interface
Operator interface: <I> vs <HMI>
108
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General Software Description <HMI> Operating Interface
Operator interface: <I> vs <HMI>
109
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General Software Description Software Structure
Main software components
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General Software Description TCI and Cimplicity
Main software components
Data Exchange
111
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General Software Description TCI and Cimplicity
Main software components
TCI is part of the Turbine runtime system, which integrates the Mark V controller
and CIMPLICITY.
112
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General Software Description TCI and Cimplicity
Main software components
113
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General Software Description TCI and Cimplicity
Main software components
ETHERNET
ARCNET
114
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General Software Description TCI and Cimplicity
Main software components
115
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General Software Description TCI and Cimplicity
Main software components
116
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General Software Description Software Structure
Directory structure
• C:\CIMPLICITY
Cimplicity application executables for Windows
• C:\SITE
Mark V configuration, pseudo drive: F:
• C:\Program Files\GE Control System Solutions\TCI
TCI executables for the Windows,
pseudo drive: G:
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General Software Description Software Structure
Directory structure
• G:\LOG
LOG files for the TCI, can be used for troubleshooting
• F:\Cimproj
Cimplicity project files (graphic pages, project specific
configuration)
• F:\Unitn
all the configuration files for the Mark V (sequences,
I/O configuration)
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General Software Description Software Structure
Directory structure
Configuration directory :
- Cimproj for screens configuration
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HMI and software tools TCI tools
TCI tools introduction
120
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HMI and software tools TCI tools
TCI tools introduction
Select the relevant unit
121
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HMI and software tools TCI tools
TCI tools introduction
TCI tool icons
Or use the desktop icons
122
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HMI and software tools TCI tools
Command prompt
123
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HMI and software tools TCI tools
Command prompt – TCI service control
124
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HMI and software tools TCI tools
Command prompt – TCI service control
125
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HMI and software tools TCI tools
Demand display
126
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HMI and software tools TCI tools
Demand display
127
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HMI and software tools TCI tools
Demand display
128
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HMI and software tools TCI tools
Demand display
Add a new signal line
129
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HMI and software tools TCI tools
Dynamic rung display
130
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HMI and software tools TCI tools
Dynamic rung display
Navigation buttons
When opening, select the
sequence you want to see
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HMI and software tools TCI tools
Logic forcing
132
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HMI and software tools TCI tools
Logic forcing
133
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HMI and software tools TCI tools
Prevote data
134
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HMI and software tools TCI tools
Prevote data
135
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HMI and software tools TCI tools
Constant display
136
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HMI and software tools TCI tools
Constant display
137
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HMI and software tools TCI tools
Trip history
138
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HMI and software tools TCI tools
Trip history
139
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HMI and software tools TCI tools
Trip log viewer
140
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HMI and software tools TCI tools
Trip log viewer
141
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HMI and software tools TCI tools
Trip history and Trip log viewer
• Information collected:
• Post Trip List: three 1-second post trip records
• 10 Second List: ten 1-second records
• 1-Minute List: five 10-second records
• 10-Minute List: nine 1-minute records
• 1-Hour List: five 10-minute records
• 4-Hour List: four 1-hour records
• Last 60 Process Alarms
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HMI and software tools TCI tools
Trip history and Trip log viewer
143
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HMI and software tools TCI tools
Alarm logger
144
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Index
I/O configuration
Sequences
Compiler (MK5MAKE)
145
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Configuration Software Configuration file structure
Mark V configuration files
146
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Configuration Software Configuration file structure
Mark V configuration files
Variable Definition
Initialization
Logic sequence
Compiler
Download
147
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Configuration Software Configuration file structure
Variable Definition
Signal assignament to input/output channels and
IO.ASG
In/Out
scale definition
TC2KREPT.TXT Devices connection report
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Configuration Software Configuration file structure
Mark V configuration files
Initialization
Constant
149
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Configuration Software Configuration file structure
Mark V configuration files
Sequences
Sequence
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Configuration Software Configuration file structure
Mark V configuration files
*.ASG
*.DAT Notepad
*.TXT Or
CONST_Q.SRC GEEDIT
MSTR_SEQ.CFG
CSP.PRN
IO_CFG.AP1 IO Configurator
SEQ_xxxx.SRC Sequence editor
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Configuration Software I/O Configuration
IO configurator
152
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Configuration Software I/O Configuration
IO configurator
153
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Configuration Software Sequences
Sequence editor
154
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Configuration Software Sequences
Sequence editor
155
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Configuration Software Compile and download
Mark V configuration files
156
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Configuration Software Compile and download
Mark V configuration files
mk5make
157
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Configuration Software Compile and download
Mark V configuration files
send *.ap1
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Configuration Software Compile and download
Mark V configuration files
159
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Configuration Software Compile and download
Mark V configuration files
alarm_l
160
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Configuration Software Configuration file structure
Mark V configuration files
161
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Configuration Software Configuration file structure
Mark V configuration files
HMI communication
Mark V
IO_PORTS.DAT
DCS
162
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Configuration Software Configuration file structure
Mark V configuration files
163
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Index
Cimplicity
Screens navigation
Applications
Alarm display
164
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Cimplicity Operator screens
Introduction
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Cimplicity Operator screens
Introduction
166
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Cimplicity Operator screens
Introduction
Screens
Points
Equipment
The Workbench window is divided into two panes. On the left is a folder/file tree that contains the
various tools and product options. By clicking on a folder or option on the left, you can view the
corresponding configuration items on the right.
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Cimplicity Operator screens
Introduction
Toolbar buttons
168
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Cimplicity Operator screens
Cimplicity Workbench
Project start / stop
Drivers being loaded
169
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Cimplicity Operator screens
Cimplicity operator screens
Principal screen
170
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Cimplicity Operator screens
Cimplicity operator screens overview
Unit selection
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Cimplicity Operator screens
Main command pushbuttons
Close screen and
return to main screen
Motor selection
Motor start/stop
commands
Screen navigation
172
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Cimplicity Operator screens
Start and stop general procedure
Click START
173
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Cimplicity Alarm display
Alarm display
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Cimplicity Alarm display
Alarm display
PRC Turbine process control alarm (and trip) PRC Alarm text PRC Alarm text PRC Alarm text
DIAG Signal unhealty and controller faults DIAG Alarm text DIAG Alarm text DIAG Alarm text
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Cimplicity Alarm display
Alarm display
176
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Cimplicity Alarm display
Alarm history
177
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Cimplicity Alarm display
Alarm history
Alarm history
178
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Cimplicity Alarm display
Alarm history
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Index
Practice
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Operation procedure Start permissive
Turbine startup permissive
181
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Operation procedure Start permissive
Turbine startup permissive
182
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Operation procedure Start permissive
Turbine startup permissive
L4 check
Crank check
Ignition check
Load check
183
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Operation procedure Start permissive
Turbine startup permissive
184
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Operation procedure Start permissive
Turbine startup permissive
185
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Operation procedure Startup and shutdown
Turbine startup main steps Startup sequence
Ready to start
Start command
N Purge
completed?
Y
Firing timer is initiated, spark plugs are energized
N
Flame detected
No flame is detected Y
Trip A
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Operation procedure Startup and shutdown
Turbine startup main steps
A
Y
Fuel level is increased exponentially for acceleration
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100%
Operation procedure
MS5002C start-up sequence
L3ARS
Aux ready to start
START Command 88QA = ON (aux. Pump)
Emergency test (max 30s) 88HQ = ON (hyd. Pump)
L3CRS (core ready to start) 88HR = ON (racket pump)
L3RS (Ready to start 88BA1/2 = ON (enc. Fan)
88QV =ON (oil separ. Fan)
L3PRC L1X = 1 (aux. Started)
PROCESS/LOAD PREPARATION
Pressurization, L3ARC Ready to crank
Encluosure purge, valve (start ing means system )
position of the load valves
20%
Acceleration to crank
(K2TV=
Purge
2min)
(max 2min)
Warm up (1 min)
14%
L2VX = 1
(Acceleration)
Starting means
system OFF
80%
< 60%
(Self substaining
speed)
L14HS → 0 if TNH≤90%
92.5%
the HP shaft.
maintain fixed
closed to
Nozzels are
Stage variable
The Second
NOTE:
Ready to load
L3 = 1
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TNL
time
188
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TNH
Operation procedure
TNL
100%
unloaded
TNR 50%
TNR From LP to HP
unloaded
Decelerating
(max 5min)
90%
88QA off (aux)
88HQ off (hyd) L14HS = 0
Flame
L14LR = 1
0.1%
Shutdown
88HR on L14HR = 1
0.06%
88BA off
2h
88QF off
3h
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88QA off
10h
88HR off
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100%
Operation procedure
L3ARS
Purge
2min
Vibration ON
And Tsynt ≥20°C )
(max 1.5min From ignition
4600rpm
88CR off
Ignition)
(max 2min from
6780rpm IDLE SPEED
NGGIDL = 6800rpm
(max 30min)
WARM-UP
5min
Load control
100%
6100rpm
NGG
NPT
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time
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Operation procedure Startup and shutdown
PGT25+ Shut-down sequence
Synt. Oil
sep. fan off
5min Syntetic oil cooling timer
100% 15min
NGG IDLE cooldown 88BA off (enc. fan)
Ventilation timer
2h
Off skid fan off
Off skid fuelclosed
6850rpm
NGGIDL = 6800rpm
Off skid vent opened
NPT PT cooldown timer (restart allowed with motoring)
4h
(Loss of flame)
L28FDX = 0
5min 88BA1/2 off (encl. fan)
GG cooldown 88QV off (min. Oil separator)
2745rpm 88QA off (aux. pump)
L14LS=0 F&G N2 bottle bank disabled
Reload 2100rpm
L14LR = 1 L14HR = 1
allowed MOTORING time
105rpm 300rpm
L4 = 0
Shutdown req.
Clutch disengadged
Synt. Oil L, LL disabled
Clutch engadged
in case of motoring not
Vibration off
started in 10min.
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Index
Troubleshooting
Diagnostic counter
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Troubleshooting
193
193
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Troubleshooting
194
194
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Troubleshooting LVDT calibration
LVDT calibration
195
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Troubleshooting LVDT calibration
LVDT calibration
196
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Troubleshooting LVDT calibration
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Troubleshooting LVDT calibration
LVDT calibration
IGV/NGV
<R> Coil 1
<S> Coil 2
<T> Coil 3
HO
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Troubleshooting LVDT calibration
LVDT calibration
199
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Troubleshooting LVDT calibration
LVDT calibration
Recorded calibration
Select the relevant device reference values Pushbutton commands
will appear here
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Troubleshooting LVDT calibration
LVDT calibration
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Troubleshooting LVDT calibration
LVDT calibration
202
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Troubleshooting LVDT calibration
LVDT calibration
Recorded calibration
reference values
to be written here
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Troubleshooting Process alarm investigation
Process alarm investigation
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Troubleshooting Process alarm investigation
Process alarm investigation
Alarm ID is used to
locate alarm in the alarm list
205
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Troubleshooting Process alarm investigation
Process alarm investigation
206
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Troubleshooting Process alarm investigation
Process alarm investigation
207
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Troubleshooting Process alarm investigation
Process alarm investigation
208
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Troubleshooting Process alarm investigation
Process alarm investigation
209
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Troubleshooting Process alarm investigation
Process alarm investigation
210
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Troubleshooting Diagnostic counter display
Diagnostic counters
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Troubleshooting Diagnostic counter display
Diagnostic counters
212
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Troubleshooting Diagnostic alarms
Diagnostic alarms
PRC Turbine process control alarm (and trip) PRC Alarm text PRC Alarm text PRC Alarm text
DIAG Signal unhealty and controller faults DIAG Alarm text DIAG Alarm text DIAG Alarm text
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Troubleshooting Board replacement procedure
Mark V board replacement
214
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Troubleshooting Board replacement procedure
Mark V board replacement
215
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Troubleshooting Board replacement procedure
Mark V board replacement
216
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Index
217
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218
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GE
Oil & Gas
SPEEDTRONIC MARK* V
TRAINING MANUAL
INDEX
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CLIENTE - CUSTOMER
BROWN & ROOT for SONATRACH/ANADARKO
LOCALITA' – PLANT LOCATION
FIRENZE
HASSI BERKINE (ALGERIA)
COMMESSA - JOB IMPIANTO – PLANT
160.5598-9 HBNS STAGE II DEVELOPMENT
TITOLO - TITLE
CONTROL SYSTEM
FUNCTIONAL DESCRIPTION
CERTIFIED FINAL
4 Rev. for JOB 284.6859 sh.1,2,3,4,11,12,13, ADDED 14 PREI Miceli R. Falco D. 03.07.09
3 Revised sh.1 with added Tag number PROMEL 25.10.00 ITEM 0016
2 Revised as built 8,9,10,12,13 PROMEL 05.10.00
1 Revised sh.7-12-13 PROMEL 06.09.00 N. SOM58327 /4
0 ISSUE PROMEL BOGANI 20.04.00 LINGUA-LANG. PAGINA-SHEET
1. INTRODUCTION
This document describes the startup, operating and shutdown sequencies of the
“Sonatrach/Anadarko HBNS stage II development” compression plant.
The following sequencies are implemented inside a Unit Control Panel (UCP) that is
equipped with a Speedtronic Mark V - TMR (MK V).
The UCP is interconnected with the following equipments.
Fire Fighting System and Gas Protection System (inside UCP). <4>
Motor Control Center (MCC)
Direct Current Panel (DCP)
Customer Supervisory Control System (SCS)
Customer Compressor Control Panel (Ditronics)
Customer ESD (S.S.)
Reference Drawings:
“Sequential Interlocks Between Ditronics & UCP”…………………… SOM58326/4
“Schematic Control Loops” ………….………………………….. SOM58328/4
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2. STARTUP SEQUENCE
The following shutdown conditions will be checked by the MK V logic before initiating
the start-up sequence.
DESCRIPTION MK V TAG
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DESCRIPTION MK V TAG
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“REMOTE” Mode.
When in “Remote” mode, every command (such as unit start, stop etc.) are accepted only
from the Ditronics system. The commands that are accepted locally (MK V <HMI>
operator interface) are the following:
manual motor start/stop commands and backup motor selection (where applicable).
“LOCAL” Mode.
When the condition listed to the above points 2.1 to 2.46 and from 2.49 to 2.52 are
satisfied the MKV send to the Ditronics the “Turbine Available” signal (XC-KT8-401/2-
40).
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When the conditions listed to the above point 2.1÷2.54 are satisfied, the message “READY
TO START” will be shown on the MK V <HMI> operator interface main display. The
“START” command can be initiated by the software/hardware pushbutton on UCP/ MK V
<HMI> operator interface main display (when in “LOCAL”), or by the Ditronics (when in
“REMOTE”) with the “Start Request Command”(XC-K8-401/2-46). Also if the start
command is issued locally (on UCP/MK V HMI) the MK V will wait the start
confirmation from Ditronics issued by means of “Start Request Command”(XC-K8-
401/2-46). Then the “START SELECT” will appear on the MK V <HMI> operator
interface main display, and the following actions will be initiated by MKV sequences:
4.1 Auxiliary lube oil pump start-up (when the lube oil pump is started the “Cooldown
Sequence Complete” (XC-KT8-401/2-47) signal to Ditronics will change the
status to open contact.
4.3 Checking again the points listed in section 2.1÷2.54, the “MASTER PROTECTIVE
SIGNAL” (L4) will be activated inside the MK V software logic; then the message
“STARTING” will be shown on the MK V <HMI> operator interface main display
(“STATUS_FLD” row) and the message “SEQUENCE IN PROGRESS” will be
shown on the MK V <HMI> operator interface main display (MSG_FLD” row).
When the master relay (L4) pick-up the “Master Relay” (XC-KT8-401/2-41)
signal to Ditronics and the “Unit Shutdown” (XC-KT8-401/2-26) signal to ESD
will change the status to close contact.
4.4 Should the above conditions be satisfied, the “READY TO RUN” condition will be
achieved and if no shutdown condition is present (the “MASTER PROTECTIVE
SIGNAL” is still activated), the Mark V logic will give the command to start the
starting motor (L4CR; contact closed).
4.5 Moreover the starting sequence will wait for the combustor flame detector to
identify the presence of flame in the gas turbine combustion chambers (MK V
software signal tag L28FD).
During that phse MKV will check for excessive fuel flow, if that condition is
detected the signal L2SFT pick-up and a trip is initiated.
When the flame is detected, the fuel amount is reduced to the warm-up. At the end
of the warm-up period, the fuel is increased to reach the minimum operating speed.
During the acceleration sequence, when the MK V speed software signal L14HC is
detected, the MK V send the command to stop the starting motor (L4CR; contact
open).
During the acceleration of HP shaft the LP shaft start to rotate. When the HP shaft
speed reach 50% MKV check the LP status, if it is locked a trip is initiated.
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4.6 When the HP shaft reaches the 95% speed (MKV signal L14HS) and LP shaft reach
the minimum control speed, set for this project at XX% (MKV signal name
L14LS), the “TURBINE END OF SEQUENCE / UNIT READY TO LOAD.”
signal (L3) will be generated inside the MK V.
In that status “Ready to Load” (XC-KT-401/2-42) contact is sent to the Ditronics,
to permit the loading of the compression unit.
4.7 If the master selector is in “REMOTE” or “AUTO” position the panel will receive
the “Power Turbine Speed Setpoint” (SY-K8-401/2-50 4-20mA=0-100%
operating range ) from Ditronics otherwise if the selector is in “MANUAL” the
speed/load of the compressor is adjustable from HMI or from the pushbuttons
mounted on the UCP front.
MKV send continuosly to Ditronics the “Power Turbine Speed” signal
(XC-KT8-401/2-44 4-20mA=0-105% speed ) and to ESD system, if alarm occur,
the “Unit alarm” signalization (XA-KT8-401/2-25).
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When one of the above conditions is detected, the following steps are executed.
5.5 The “MASTER PROTECTIVE SIGNAL” (MK V software signal name L4) will be
deactivated and fuel valves are immediately shut-off.
5.8 When the gas turbine has reached the “ZERO SPEED” (MK V software signal
name L14HR), the cooldown sequence is started by DCP panel. IF AC power is not
available, the cooldown sequence will be performed by the DC emergency lube oil
pump. Refer to para. 7.
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6.2 Turbine normal stop signal from UCP (<HMI> or front panel pushbutton) or from
Ditronics (“Stop Initiated” signal XC-K8-401/2-48) or from ESD system
(“Normal Stop Request”. signal XC-KT8-401/2-24).
When one of the above conditions is detected, the following steps are executed.
6.6 When the gas turbine HP shaft has reached the “MINIMUM OPERATING
SPEED” (MK V software signal name L14HS=0), the auxiliary lube oil pump
88QA is started.
If AC power is not available, the emergency lube oil pump will be started when the
condition “LUBE OIL HEADER PRESSURE LOW” (MK V software signal name
L63QL) is detected, in order to drive the gas turbine normal stop sequence.
6.7 When the gas turbine has reached the “ZERO SPEED” (MK V software signal
name L14HR), the cooldown sequence is started by DCP panel. If AC power is not
available, the cooldown sequence will be performed by the DC emergency lube oil
pump. Please, refer to para. 7.
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The auxiliary lube oil pump 88QA will be started as described at para 4.
When the gas turbine reaches the “OPERATING SPEED” (MK V
software signal name L14HS: speed relay energized), the below listed
actions will be initiated.
The AC auxiliary lube oil pump is stopped and the turbocompressor lube
oil flow amount is guaranteed by the accessory gear driven MAIN LUBE
OIL PUMP.
As long as the gas turbine is above the “OPERATING SPEED”, if the
conditions “LUBE OIL HEADER PRESSURE LOW” (MK V software
signal name L63QA2L) will be detected, the AC auxiliary lube oil pump
will be automatically started.
After shutdown the AC auxiliary lube oil pump still remain in operation
until the cooldown time is expired (10 hours set in DCP panel). If the
condition “LUBE OIL HEADER PRESSURE LOW” (MK V software
signal name L63QL) is detected, please refere to the following para.
After shutdown the AC auxiliary lube oil pump still remain in operation
until the cooldown time is expired (10 hours). If the condition “LUBE OIL
HEADER PRESSURE LOW” (MK V software signal name L63QL) is
detected, the DC emergency lube oil pump will be started.
The DC emergency lube oil pump will be stopped as soon as the condition
“LUBE OIL HEADER PRESSURE NORMAL” (MK V software signal
name L63QN) is detected.
If after a shutdown, the condition “LUBE OIL HEADER PRESSURE
LOW” (MK V software signal name L63QL) is detected, the DC
emergency lube oil pump will remain in operation continuously for 15
minutes. After this period a cycle of 3 minutes OFF and 30 seconds ON
will be initialized. The total time of cooldown is 10 hours.
The cooldown logic is inside DCP panel, in case of gas detected inside
control room the MarkV is deenergized by DCP and the turbine is shutted
down immediately. If that occurs the costing down and cooldown
sequences will be safely driven by DCP.
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The two turbine compartment ventilation air fans can be operate both as "MAIN"
and "AUXILIARY". The selection is performed by means of the MK V <HMI>
operator interface software pushbutton (MK V software signal name
L43BT_CMD).
The turbine compartment ventilation air fan, selected as "MAIN", will be started as
described at para. 4. During the turbocompressor normal operation, it will be
possible, by means of the above mentioned software pushbutton (MK V software
signal name L43BT_CMD), to change the turbine compartment ventilation air fan
selected as "MAIN", which will be automatically started, while the turbine
compartment ventilation air fan that become "AUXILIARY" will be stopped.
After the activation of "MASTER PROTECTIVE SIGNAL" (MKV software signal
name L4), if one of the following conditions:
<4>
are detected, the turbine compartment ventilation air fan selected as "AUXILIARY"
will be automatically started. The turbine compartment ventilation air fans will be
immediately stopped if one of the following condition is detected:
DESCRIPTION MK V TAG
Otherwise they will be stopped after an adjustable time from when the "presence of
flame" signal drops out (MK V software signal name L28FD signal is "OFF”).
<4> Ventilation fans in case of fire are also hardwired cut off directly from the fire
fighting system on MCC by:
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The fire detection system is designed to operate with a 2 out of 3 sensor logic. Each heat
rise sensor group is acquired with the others of the same compartment by means of a line
wired to the fire detection monitor. The system is designed to drive the fire strobo lamps,
fire horns and the CO2 discharge solenoid valves.
The fire detection sensors are located as follow:
8.1 “AUTOMATIC MODE”. When the fire condition is detected, the fire strobo lamps
and horns are immediately activated, the turbine is tripped and, if the field selector
switch is not on “INHIBITED” position (tag 43HS), the CO2 discharge is
automatically activated after a programmable delay.
8.2 “MANUAL MODE”. When the fire condition is detected, the fire strobo lamps and
horns are immediately activated, the turbine is tripped and, if the field selector switch
is not on “INHIBITED” position (tag 43HS), the CO2 discharge must be manually
activated by means of local mechanical device close to the CO2 bottles skid, without
delay.
The doors limit switches when detect the open condition will put the fire fighting system in
“INHIBITED” mode regardless the field selector switch position
ITEM 0016
Following the interconnection signals between the Fire Detection System and the MK V.
DESCRIPTION MK V TAG
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The gas detection system is designed to operate with 1 out of 6 detectors logic. Each
detector is individually acquired by a gas detection monitor.
The gas detectors are located as follow:
When 1 gas detector (45IR-1/2/4-6) detect a concentration greater than (20%) L.E.L., an
alarm is generated (tag L45HA1/3) and the auxiliary turbine compartment ventilation air
fan is started, in order to decrease the high gas concentration inside the compartment.
When 1 gas detector (45IR-1/2/4-6) detect a concentration greater than (40%) L.E.L., an
alarm is generated (tag L45HT1/3), the turbine is tripped and the two turbine compartment
ventilation air fans still running, in order to eliminate the high high gas concentration
inside the compartment.
When the gas detector 45IR-3 detect a concentration greater than (20%) L.E.L., an alarm is
generated (tag L45HA2) and the turbine compartment ventilation air fans are stopped to
avoid more gas injection in the turbine compartment.
When the gas detector 45IR-3 detect a concentration greater than (40%) L.E.L., an alarm is
generated (tag L45HT2), the turbine is tripped and the two turbine compartment ventilation
air fans still stopped.
Following the interface signals between the Gas Detection System (inside UCP structure)
and the MK V.
DESCRIPTION MK V TAG
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