A. Site Quality Plans

FIELD QUALITY PLAN FOR PUMPS AND MOTORS.
Category Frequency of Agencies Involved

Sl.No Characteristics / items Type of check Instrument Reference documents Acceptance criteria Format or records
of check check P W H
Transportation documents, Completeness and correctness of

1.1 Material Receipt Verification Major Visual Nil 100% Material Dispatch Clearence supply,free fromdamages,verification of JVR E E
Certificate./packing list identification marks.
Storage manual, No Quality detoriaration,

1.2 Material storage and preservation. Major Visual Nil Random JVR E E
Manufacturer’s Instructions Preservation measures are intact
List of documents and

2.1 Availability of the followings Major Verification Nil 100% Master document list Availability,correctness and completeness S E
availability ststus.
2.1.1 1. WPS
2.1.2 2. Field welding schedules
2.1.3 3. Drawings
2.1.4 4. Manuf. Erection guidelines
PQR Test ( only if qualified welding procedure is not To qualify the

2.2 Critical Mechanical Test Lab Test Standard WPS/ASME Sec IX. ASME Sec IX. PQR Test records S EF
available) WPS
Welder Qualification record

2.3 Welder Qualification Test Critical RT/Mechanical test Lab Test 100% Standard WPS/ASME Sec IX. ASME Sec IX. S EF
and welder's ID.
2.4 Erection marking before release for erection. Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings ITSR S E
Outer and inner surfaces to be free from

2.5 Check for cleanliness of equp/pipe before erection. Major Verification Nil 100% Nil ITSR S E
dust and sticking dirts.
2.6 Readiness of all safety aspects before erection. Major Verification Nil 100% Safety guidelines/manual Safety guidelines/manual Safety check list. S E
2.7 Front release Critical Measurements Water level,tape,dumpy level 100% Tech specification/Drawings Tech specification/Drawings Front release report. S EF
2.8 Check that surface is clean and dressed Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Front release report. S E
3.1 Check tht the dimention,oriantation is as per drawing. Major Measurements Water level,tape,dumpy level 100% Tech specification/Drawings Tech specification/Drawings Front release report. S E
3.2 Check centre line marking on foundation Major Measurements Water level,tape,dumpy level 100% Tech specification/Drawings Tech specification/Drawings Front release report. S E
Check bolt holes and pocket straightness and

3.3 Major Visual/Mesurement Water level,tape,dumpy level 100% Tech specification/Drawings Tech specification/Drawings Front release report. S E
cleanliness.
3.4 Check depth of sump Major Visual/Mesurement Water level,tape,dumpy level 100% Tech specification/Drawings Tech specification/Drawings Front release report. S E
check adequate distance between wall and centre of

3.5 Major Visual/Mesurement Water level,tape,dumpy level 100% Tech specification/Drawings Tech specification/Drawings Front release report. S E
pumps.
Intial/rough leveling,orientation and alingment of all Water level,tape,dumpy level,Feeler
3.6 Critical Measurements 100% Tech specification/Drawings Tech specification/Drawings Alingment report S EF
equipment gauge,dial gauge
3.7 Setting of foundation bolts Critical Visual/Mesurement Water level,tape,dumpy level 100% Tech specification/Drawings Tech specification/Drawings Grouting release reports S EF
3.8 Check filling condition of mortar Critical Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Grouting release reports S EF
3.9 Grouting Critical Visual/Mesurement Water level,tape,dumpy level 100% Tech specification/Drawings Tech specification/Drawings Grouting release reports S EF
Water level,tape,dumpy level,Feeler

4.1 Mounting of coupling hubs on all equpment shafts. Major Measurements 100% Tech specification/Drawings Tech specification/Drawings Alingment report S E
gauge,dial gauge
4.2 Coupling of pump and motor Critical Measurements 100% Tech specification/Drawings Tech specification/Drawings Alingment report S EF
gauge,dial gauge
4.3 Coupling gap Major Measurements 100% Tech specification/Drawings Tech specification/Drawings Alingment report S E
gauge,dial gauge
4.4 Final grouting of base frame Critical Visual/Mesurement Water level,tape,dumpy level 100% Tech specification/Drawings Tech specification/Drawings Grouting release reports S EF

4.5 Final coupling alignment without piping. Critical Measurements 100% Tech specification/Drawings Tech specification/Drawings Alingment report S EF
gauge,dial gauge
Tur 02 ALSTOM Confidential Page 1

4.6 Final coupling alignment with piping. Critical Measurements 100% Tech specification/Drawings Tech specification/Drawings Alingment report S EF
gauge,dial gauge
4.7 Fit up inspection Major Measurements Weld gauge/Template Random WPS/Drawing WPS/Drawing Fit Up inspection report S E
4.8 Dimention and alingment of piping Major Measurements Water level,tape,dumpy level 100% Tech specification/Drawings Tech specification/Drawings Pipe alingment report S E
4.9 Final weld inspection Major Measurements Weld gauge/Template Random WPS/Drawing WPS/Drawing/ASME/ANSI/API/AWS/DIN/IBR/IS/BS S E
Check lift of pump rotor Water level,tape,dumpy level,Feeler

5.1 Major Measurements 100% Tech specification/Drawings Tech specification/Drawings Alingment report S E
only for vertiical pumps gauge,dial gauge
5.2 Rotation check for pump coupled with motor Major Measurements 100% Tech specification/Drawings Tech specification/Drawings Alingment report S E
gauge,dial gauge
6.1 Final Inspection Critical Verification NIL 100% Tech specification/Drawings Tech specification/Drawings Check list S EF
Coat meter or
7.1 Painting thikness and shade Major Measurements Random Tech specification/Drawings Tech specification/Drawings Painting report S E
Elcometer
7.1 Verification of quality records for completeness Critical Verification NIL 100% Field quality plan Field quality plan ITSR S EF
Note: Abbreviations: P - Performed by, W - Witnessed by, H-Witness by customer, S – Avlon Supervisor, E – Avlon Engineer, F – Avlon Manager, C – Customer

FIELD QUALITY PLAN FOR EOT CRANES.
Category Type of Frequency of Agencies Involved
Sl.No Characteristics / items Instrument Reference documents Acceptance criteria Format or records
of check check check P W H



2.1.1 1. WPS
2.1.3 3. Drawings
PQR Test ( only if qualified welding procedure is Mechanical To qualify the

2.2 Critical Lab Test Standard WPS/ASME Sec IX. ASME Sec IX. PQR Test records S EF
not available) Test WPS
RT/Mechanic Welder Qualification record

2.3 Welder Qualification Test Critical Lab Test 100% Standard WPS/ASME Sec IX. ASME Sec IX. S EF
al test and welder's ID.
Check for cleanliness of EOT equpments before Outer and inner surfaces to be free from
2.5 Major Verification Nil 100% Nil ITSR S E
erection. dust and sticking dirts.
Pre assembly level,straightness,diagonal,bolt Measurement Water level,tape,torque

2.6 Major 100% Tech specification/Drawings Tech specification/Drawings SIR S E
tightness. s wrench.
Measurement Water level,tape,dumpy

2.8 Front release Critical 100% Tech specification/Drawings Tech specification/Drawings Front release report. S EF
s level
Measurement
3.1 Fit up inspection Major Weld gauge/Template Random WPS/Drawing WPS/Drawing Fit Up inspection report S E
s
Measurement
3.2 Final weld inspection Major Weld gauge/Template Random WPS/Drawing WPS/Drawing/ASME/ANSI/API/AWS/DIN/IBR/IS/BS WISR S E
s
Gantry rails
Visual/Mesur Water level,tape,dumpy

4.1 straightness Major 100% Tech specification/Drawings Tech specification/Drawings EOT inspection report S E
ement level
4.2 level of rail top Major 100% Tech specification/Drawings Tech specification/Drawings EOT inspection report S E
ement level
4.3 span Major 100% Tech specification/Drawings Tech specification/Drawings EOT inspection report S E
ement level
4.4 rail fixing Major 100% Tech specification/Drawings Tech specification/Drawings EOT inspection report S E
ement level
4.5 difference in height between rails. Major 100% Tech specification/Drawings Tech specification/Drawings EOT inspection report S E
ement level
Girders and end carriage
5.1 check for LT wheel free movement on gantry rail. Major Visual NIL 100% Tech specification/Drawings Tech specification/Drawings ITSR S E
Crab assembly
check for clearance of trolley track gauge with

6.1 respect to trolly wheel gauge and free movement Major Visual NIL 100% Tech specification/Drawings Tech specification/Drawings ITSR S E
of trolly on girders.
DSL erection

ement level

7.2 level Major 100% Tech specification/Drawings Tech specification/Drawings EOT inspection report S E
ement level

7.3 location with respect to gantry rails. Major 100% Tech specification/Drawings Tech specification/Drawings EOT inspection report S E
ement level
Measurement
7.4 Insulation test Major Megger 100% Tech specification/Drawings Tech specification/Drawings EOT inspection report S E
s
Measurement
7.5 Brake test and deflection load Critical NIL 100% Tech specification/Drawings Tech specification/Drawings EOT inspection report S EF
s
Measurement
7.6 Performance test Critical NIL 100% Tech specification/Drawings Tech specification/Drawings EOT inspection report S EF
s
Up and down creep movement of main hoist ,aux Measurement
7.7 Critical NIL 100% Tech specification/Drawings Tech specification/Drawings EOT inspection report S EF
hoist,traverses. s
Safe travel with full load( long travel and cross Measurement
travel ) s
Measurement
7.9 Abnormal sound or vibration Critical NIL 100% Tech specification/Drawings No abnormal sound or vibration during test ITSR S EF
s
Measurement Coat meter or

9.1 Painting thikness and shade Major Random Tech specification/Drawings Tech specification/Drawings Painting report S E
s Elcometer
10 Verification of quality records for completeness Critical Verification NIL 100% Field quality plan Field quality plan ITSR S EF

FIELD QUALITY PLAN FOR FEED WATER STORAGE TANK AND DEARATOR.



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
2.3 Welder Qualification Test Critical Lab Test 100% Standard WPS/ASME Sec IX. ASME Sec IX. Welder Qualification record and welder's
S EFID.
al test



s level
Check tht the dimention,oriantation is as per Measurement Water level,tape,dumpy

3.2 Major 100% Tech specification/Drawings Tech specification/Drawings Front release report. S E
drawing. s level
3.3 Check centre line marking on foundation Major 100% Tech specification/Drawings Tech specification/Drawings Front release report. S E
s level
Knock Down Condition:
Measurement
4.1 Dimention and levelling Major Water level,tape 100% Tech specification/Drawings Tech specification/Drawings SIR S E
s
4.2 Develop welding sequence Critical Visual Nil 100% Tech specification/Drawings Tech specification/Drawings WISR S EF
Measurement
s
Every day
Backing oven with temp
4.4 Check for the baking of electrodes (if applicable) Major Verification before start of WPS/Electrode manufatures recomandations
WPS/Electrode manufatures recomandations Backing registar S E
recorder
welding
Measurement Thermal chalk /thermo
4.5 Pre Heating Major As per WPS WPS WPS Heat treatment chart S E
s couple
4.6 Weld root penetration Minor Visual NIL 100% WPS/Drawing WPS/Drawing WISR S S
4.7 Inter pass cleaning Minor Visual NIL 100% WPS/Drawing WPS/Drawing WISR S S

4.8 Inter pass temperature Minor As per WPS WPS WPS Heat treatment chart S S
s couple
Measurement
s
5.1 Check installation of all internals Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings SIR S E

6.1 Cleaneness of dearator heaters Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings SIR S E
7.1 Check free sliding of base plate. Major Visual NIL 100% Tech specification/Drawings Tech specification/Drawings ITSR S E
Measurement
8.1 Welding dearator with FWST Major Weld gauge/Template Random WPS/Drawing WPS/Drawing/ASME/ANSI/API/AWS/DIN/IBR/IS/BS WISR S E
s
Measurement
8.2 NDT on welding Critical NDT report S EF
s

s Elcometer

FIELD QUALITY PLAN FOR HP / LP HEATERS.



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test

2.5 Check for cleanliness of Heaters before erection. Major Verification Nil 100% Nil ITSR S E

s level

drawing. s level

s level
Measurement
3.4 Dimention and levelling Major Water level,tape 100% Tech specification/Drawings Tech specification/Drawings SIR S E
s
3.6 Check free sliding of base plate. Major Visual NIL 100% Tech specification/Drawings Tech specification/Drawings ITSR S E
Measurement
s
Measurement
s
Measurement
s

FIELD QUALITY PLAN FOR CONDENSER.



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test



s level
Check for the beam parts,support plates,air cooler
Measurement
3 for drawing conformaty and dimention prior to Major Water level,tape 100% Tech specification/Drawings Tech specification/Drawings ITSR S E
s
welding.
Measurement
s
Every day
recorder
welding
s couple

s couple
Measurement
s
Measurement
s
Check for the condenser neck for drawing Measurement
4 Major Water level,tape 100% Tech specification/Drawings Tech specification/Drawings ITSR S E
conformaty and dimention prior to welding. s
Measurement
s
Every day
recorder
welding

s couple

s couple
Measurement
s
Measurement
s
Check for the condenser hotwell for drawing Measurement

conformaty and dimention prior to welding. s
Measurement
s
Every day
recorder
welding
s couple

s couple
Measurement
s
Measurement
s
Check for the for drawing conformaty and
Measurement
6 dimention prior to welding of condenser neck to Major Water level,tape 100% Tech specification/Drawings Tech specification/Drawings ITSR S E
s
the shell.
Measurement
s
Every day
recorder
welding
s couple

s couple
Measurement
s
Measurement
s
Inspection of all pipe connections for compliance Measurement
with drawing,piping plans etc. s
Measurement
s
Every day
recorder
welding
s couple

s couple
Measurement
s
Measurement
s
Condenser Tubes
8 Check for suppliers material test certificates. Critical Visual Nil 100% Tech specification/Drawings Availability of MTC ITSR S EF
Check marking of ref. holes for roller Measurement Water level,tape,dumpy

8.1 Critical 100% Tech specification/Drawings Tech specification/Drawings SIR S EF
expanding,recording of reference hole diameter. s level
8.2 Check of cleanliness prior to tubing. Minor Visual NIL 100% Tech specification/Drawings Surfaces to be free from dust and sticking dirts. ITSR S S
check during tubing,recording of the tube Visual/Mesur Water level,tape,dumpy

wallthickness at the marked ref. holes ement level
8.4 Check of cleanliness , prior to roller expanding. Major Visual NIL 100% Tech specification/Drawings Surfaces to be free from dust and sticking dirts. ITSR S E

8.5 Check during roller expanding of tubes. Major 100% Tech specification/Drawings Tech specification/Drawings SIR S E
ement level
check after roller expanding-milling back of tube Visual/Mesur Water level,tape,dumpy

ends,tube projections and tube inlets. ement level
Check for the for drawing conformaty and

Measurement
9 dimention prior to welding of condenser shell to Major Water level,tape 100% Tech specification/Drawings Tech specification/Drawings ITSR S E
s
the water boxes.
Measurement
s
Every day
recorder
welding
s couple

s couple
Measurement
s
Measurement
s
10 Pressure test on water side Critical Visual Pressure Gauge 100% Tech specification/Drawings Tech specification/Drawings Pressure test report S EF
10.1 Pressure test on shell side. Critical Visual Pressure Gauge 100% Tech specification/Drawings Tech specification/Drawings Pressure test report S EF
11 Check of water box prior to coating Major Visual NIL 100% Tech specification/Drawings Surfaces to be free from dust and sticking dirts. ITSR S E
11.1 Check of tubesheets prior to coating Major Visual NIL 100% Tech specification/Drawings Surfaces to be free from dust and sticking dirts. ITSR S E
12 Final Inspection Critical Verification NIL 100% Tech specification/Drawings Tech specification/Drawings Check list S EF

13 Painting thikness and shade Major Random Tech specification/Drawings Tech specification/Drawings Painting report S E
s Elcometer

FIELD QUALITY PLAN FOR HP PIPING,VALVES AND SUPPORTS.



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test

2.5 Check for cleanliness of pipe before erection. Major Verification Nil 100% Nil ITSR S E
Measurement Water level,tape,torque

2.6 Pre assembly level,straightness Major 100% Tech specification/Drawings Tech specification/Drawings SIR S E
s wrench.

s level
Check for pitch of threaded Measurement
3 Major Pitch guage Random Tech specification/Drawings Tech specification/Drawings Pipe alingment report S E
fittings s
Alignment of flange connections and bolt Measurement Sprit level and hand
3.1 Major 100% Tech specification/Drawings Tech specification/Drawings Pipe alingment report S E
tightening s tightning
Measurement
4 Fit up inspection Major Weld gauge/Template Random WPS/Drawing WPS/Drawing Fit Up inspection report S E
s
4.1 Dimention and alingment of piping Major 100% Tech specification/Drawings Tech specification/Drawings Pipe alingment report S E
s level
Every day
recorder
welding
s couple

s couple
Measurement
s
Measurement
4.8 Post Weld heat treatment Critical Tempreature recorder As per WPS WPS/PQR WPS/PQR Heat treatment chart S EF
s
Measurement Tape,
4.9 Pipe supports Major 100% Tech specification/Drawings Tech specification/Drawings Pipe alingment report S E
s Spirit level,water level
5 Final inspection before pressure test / leak test Critical Verification NIL 100% Tech specification/Drawings Tech specification/Drawings Check list S EF
6 Pressure test/Leak test/ Hydrotest/Pneumatic test Critical Visual Pressure Gauge 100% Tech specification/Drawings Tech specification/Drawings Pressure test report S EF


FIELD QUALITY PLAN FOR THERMAL INSULATIONS.



2.1.3 1. Drawings

s level
Thermal Insulation.
3 Surface cleanliness Minor Visual Nil 100% ------ Free from foreign particles. Insulation test record S S
3.1 Placement of spacers Minor Measurement Measuring tape 100% Specific Drg. as per SpecificDrg. Insulation test record S S
3.2 Support stud welding -completeness Minor Visual Nil 100% Specific Drg. as per Specific Drg. Insulation test record S S
3.3 Placing of correct insulation material Major Verification Nil 100% Specific Drg. or Datas sheet As per specific Drg. or Data sheet Insulation test record S E
3.4 Thickness of each layer Major Measurement Measuring tape Random Specific Drg. as per Specific Drg. Insulation test record S E
Clading
4 Use of correct fastners Major Verification Nil Random Specific Drg. or Datas sheet Data sheet Insulation test record S E
4.1 Void between insulation and cladding Major Verification Nil Random ------------- Free of voids Insulation test record S E
4.2 Overlap of cladding sheets Major Verification Nil 100% Specific Drg. As per specific Drg. Insulation test record S E
4.3 Flushing of vertical cladding Major Verification Nil 100% Specific Drg. As per specific Drg. Insulation test record S E
4.4 Sealing of cut outs Major Verification Nil 100% Specific Drg. As per specific Drg. Insulation test record S E
4.5 Damages to cladding Major Visual Nil 100% ----- Freedom from damages Insulation test record S E
4.6 Color coding/ band/ flow direction Major Verification Nil 100% Specific Drg. or Datas sheet As per specific Drg. or Data sheet Insulation test record S E

FIELD QUALITY PLAN FOR TURBINE.



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test



s level
Valve Blocks.

3 check for correct valve arrangment Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
check for the bolt prestress of the connection

3.1 turbine/valve casing.According to torque method Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
or streaching method.
check of alingment of swing arm supports and of Visual/Mesur Water level,tape,dumpy

3.2 Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
the welding-on of the support base. ement level
Measurement
3.3 visual check on swing arm support weld. Major Weld gauge/Template Random WPS/Drawing WPS/Drawing/ASME/ANSI/API/AWS/DIN/IBR/IS/BS WISR S E
s
3.4 NDT-DPT check on swing arm support weld. Critical Visual DPT Kit 5% Tech specification/Drawings Tech specification/Drawings/AWS D 1.1 DPT report S EF

3.5 Check on adjustment of swing arm supports. Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
check for correct assembly and tighting torqe of Visual/Mesur Water level,tape,dumpy
the seal ring ement level
check for correct assembly and tighting torqe of Visual/Mesur Water level,tape,dumpy
the valve steam packing. ement level
check of the bolt prestress on the stop valve and Visual/Mesur Water level,tape,dumpy
on the control valve (torque and cold tightened) ement level

3.9 check of vale stroke of stop valve. Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
4 check of vale stroke of control valve. Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
Valve steam packing should not be tightened for Visual/Mesur Water level,tape,dumpy
the stroke check. ement level

check of coupling adjustment of control valve Visual/Mesur Water level,tape,dumpy
actuator and control valve. ement level
check for correct execution of all connections and Visual/Mesur Water level,tape,dumpy
of all locks. ement level
General
Measurement
4.4 general record of turbine and shaft line. Major tape Random Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
s
Measurement
4.5 check of foundation leveling point. Major tape Random Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
s
Measurement
4.6 check of shaft defelection line Major tape Random Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
s
check of disassembly and assembly possibilities of Measurement

4.7 Major tape Random Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
rotors. s
Measurement
4.8 check of pre stress of foundation bolts Major tape Random Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
s
check of prestress of bolts which are not specially Measurement
4.9 Major tape Random Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
recorded. s
LP-Turbine
5 arrangments of slings for the turbine parts Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
check for uniform contact of casing on the Visual/Mesur Water level,tape,dumpy

foundation bedplates ement level
5.2 check for clearances of the welded in lateral guide. Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
NDT-DPT of the anchoring weld of the lateral

5.3 Critical Visual DPT Kit 5% Tech specification/Drawings Tech specification/Drawings/AWS D 1.1 DPT report S EF
guide
check of alingment of casing lower half,foundation Visual/Mesur Water level,tape,dumpy
bolts provisionaly tightened. ement level
verification of weld connection of LP-Exhaust with Visual/Mesur Water level,tape,dumpy
condenser has been carried out . ement level
5.6 positioning check of rotor in the LP-Blade carrier. Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
dimention check of radial cleareances of LP gland Visual/Mesur Water level,tape,dumpy

seal. ement level
check of the supporting guide and fixing element Visual/Mesur Water level,tape,dumpy
of LP-Blade carrier. ement level
5.9 check if all loose parts are removed Major 100% Tech specification/Drawings Tech specification/Drawings ITSR S E
ement level
6 check of cleanness of the inside of turbine. Major 100% Tech specification/Drawings Tech specification/Drawings ITSR S E
ement level
6.1 check of pre stress of bolts of the LP blade carrier. Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
check of pre stress of the flange bolting of the Visual/Mesur Water level,tape,dumpy
outer casing. ement level
check of flange bolting (without specific recording) Visual/Mesur Water level,tape,dumpy
of LP casing parts. ement level
6.4 check of LP-Outer casing foundation supports Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
6.5 check of pre stress of foundation bolts Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
position check of rotor to LP-Gland seal / coupling Visual/Mesur Water level,tape,dumpy
cover. ement level
dimentional check of clearances of differential Visual/Mesur Water level,tape,dumpy
expantion transmitters ement level
check of connection dimention,coupling cover / Visual/Mesur Water level,tape,dumpy
LP-Casing ement level
check of correction protection of turbine Visual/Mesur Water level,tape,dumpy

component. ement level
HP-Turbine
7 arrangments of slings for the turbine parts Major Visual NIL 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E

7.1 positioning check of rotor in the outer casing Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level

7.2 positioning check of steam duct (inlet) Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
7.3 positioning check of rotor in the bearing pedestal Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
positioning check of temp. sensor (starting probe.) Visual/Mesur Water level,tape,dumpy
in turbine ement level
check of weight distribution of casing on the Visual/Mesur Water level,tape,dumpy
bearing pedestal. ement level
check of axial sliding possibility of rotor and Visual/Mesur Water level,tape,dumpy
casing. ement level

IP-Turbine
7.8 arrangments of slings for the turbine parts Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E

7.9 check of prestress of bolts of the vertical flange. Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
check of alingment of the screwed IP/LP turbine Visual/Mesur Water level,tape,dumpy

8 Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
casing ement level
check of axial position of IP/LP inner parts in outer Visual/Mesur Water level,tape,dumpy
casing ement level
8.2 positining check between IP/LP inner parts Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
dimentional check of radial and axial cleareancess Visual/Mesur Water level,tape,dumpy

of IP gland seal. ement level
of position seal in the IP-Inner casing ement level
of IP/LP Blading ement level
check of the supporting guide and fixing element Visual/Mesur Water level,tape,dumpy
of IP-inner casing ement level

8.7 positioning check of the rotor in the inner casing Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
8.8 positioning check of the rotor in the outer casing Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
8.9 check if all loose parts are removed Major 100% Tech specification/Drawings Tech specification/Drawings ITSR S E
ement level
9 check for cleanness of the inside of turbine Major 100% Tech specification/Drawings Tech specification/Drawings ITSR S E
ement level
9.1 check of prestress of bolts of the IP-Inner casing Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
check of clearance between IP inner casing Visual/Mesur Water level,tape,dumpy

horizontal flange. ement level
check of axial sliding possibility of rotor and Visual/Mesur Water level,tape,dumpy
casing. ement level
9.4 check of prestress of bolts of the vertical flange. Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
9.5 check of clearance between IP/LP vertical flange. Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
check of prestress of the flange-bolting of the outer Visual/Mesur Water level,tape,dumpy
casing ement level
check of clearance between IP/LP horizontal Visual/Mesur Water level,tape,dumpy
flange. ement level
9.8 positioning check of steam duct (inlet) Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
positioning check of temp. sensor (starting probe.) Visual/Mesur Water level,tape,dumpy

in turbine ement level
Bearing Pedestal

10.1 arrangments of slings for the bearing pedestal Minor Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S S
check of alingment of bearing pedestal lower Visual/Mesur Water level,tape,dumpy

half,foundation bolts provisionally tightened. ement level
check of alingment and tack welding of fixing Visual/Mesur Water level,tape,dumpy
piese. ement level
10.4 Develop welding sequence for fixing plates Critical Visual Nil 100% Tech specification/Drawings Tech specification/Drawings WISR S EF
Measurement
10.5 Welding visual inspection of fixing plates Major Weld gauge/Template Random WPS/Drawing WPS/Drawing/ASME/ANSI/API/AWS/DIN/IBR/IS/BS WISR S E
s
Measurement
10.6 NDT on welding of fixing plates Critical NDT report S EF
s
check of adjustments of fixing piece and axial Visual/Mesur Water level,tape,dumpy

keyway of base plate/bearing pedestal. ement level
dimentional check of clearances between bearing Visual/Mesur Water level,tape,dumpy
pedestal and hold down bar. ement level
10.9 check of prestress of foundation bolts Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
Positioning check of rotor in the bearing pedestal

11 and dimentionalcheck of clearancess of combined Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
trust/journal bearing.
dimentional check of clearences of combined Visual/Mesur Water level,tape,dumpy

trust / journal bearing. ement level
dimentional check of clearences of axial fixation of Visual/Mesur Water level,tape,dumpy

turbine and bearing pedestal. ement level
dimentional check of clearences of casing support Visual/Mesur Water level,tape,dumpy

and bearing pedestal. ement level
dimentional check of clearences of vertical Visual/Mesur Water level,tape,dumpy
keyway. ement level
check of prestress of the bolts of bearing pedestal Visual/Mesur Water level,tape,dumpy

cover. ement level
11.6 dimentional check of clearences of oil wiper. Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
dimentional check of clearences of turbine gear Visual/Mesur Water level,tape,dumpy

and speed sensor. ement level
dimentional check of clearences of turbine Visual/Mesur Water level,tape,dumpy
instruments. ement level
End Bearing Pedestal
check of correct preparation and bonding of Visual/Mesur Water level,tape,dumpy

foundation bedplates. ement level
check of alingment of bearing pedestal lower Visual/Mesur Water level,tape,dumpy

half,foundation bolts provisionally tightened. ement level
check of alingment and tack welding of foundation Visual/Mesur Water level,tape,dumpy
keys. ement level
12.3 Develop welding sequence for foundation keys. Critical Visual Nil 100% Tech specification/Drawings Tech specification/Drawings WISR S EF
Measurement
12.4 Welding visual inspection of foundation keys. Major Weld gauge/Template Random WPS/Drawing WPS/Drawing/ASME/ANSI/API/AWS/DIN/IBR/IS/BS WISR S E
s
Measurement
12.5 NDT on welding of foundation keys. Critical NDT report S EF
s
Check of finally assembled bearing pedestal lower Visual/Mesur Water level,tape,dumpy
half-alingment and adjustment of foundation key. ement level
Positioning check of rotor in the bearing pedestal
12.7 and dimentional check of clearancess of journal Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
bearing.
dimentional check of clearences of journal Visual/Mesur Water level,tape,dumpy
bearing. ement level
check of prestress of the bolts of installed bearing Visual/Mesur Water level,tape,dumpy
pedestal cover. ement level
13 dimentional check of clearences of oil shields. Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level

13.1 measurement of insulation resistance of bearings. Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
dimentional check of clearences of adjustable Visual/Mesur Water level,tape,dumpy

instruments pick ups. ement level
Thermal Insulations
check that the anchor bolts have only been welded Visual/Mesur Water level,tape,dumpy
to the appropriate places(discs,screw heads,etc…) ement level
check that the areas specified in the drawing have Visual/Mesur Water level,tape,dumpy
been insulated by preformed,removable pieces. ement level
check that the insulation has been applied in

layers,that the contact between insulation and the Visual/Mesur Water level,tape,dumpy
casing outer wall is ensured and that sagging of ement level
the insulation at the lower part is avoided.
Check that the insulation thickness (in relation to Visual/Mesur Water level,tape,dumpy
the temp) is accroding to the supplier specification. ement level
Check that the casing lower part has been Visual/Mesur Water level,tape,dumpy
insulated 20% thicker than the upper part. ement level
check if there is a distance of at least 20mm Visual/Mesur Water level,tape,dumpy

between insulation and foundation. ement level
Check that the insulation surface is accroding to Visual/Mesur Water level,tape,dumpy

specification. ement level
Expan. Sleeve couplings.

14.1 Check of shaft line Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level
verification that honing has been carried out Visual/Mesur Water level,tape,dumpy
according to instruction. ement level
check of coupling parallelism,radial run-out and Visual/Mesur Water level,tape,dumpy
prestress of coupling bolts. ement level
14.4 check of correction protection Major 100% Tech specification/Drawings Tech specification/Drawings Turbine inspection reports S E
ement level

FIELD QUALITY PLAN FOR GENERATOR.



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test


s level
Leak test of flange connection ( stator housing-end Visual/Mesur Water level,tape,dumpy
3 Major 100% Tech specification/Drawings Tech specification/Drawings Generator inspecton report S E
cover,cooler flange,intermediate ring.) ement level
3.1 Tighting of end winding wedges Major 100% Tech specification/Drawings Tech specification/Drawings Generator inspecton report S E
ement level
Insulation measurement on the fasterning of the Visual/Mesur Water level,tape,dumpy

3.2 Major 100% Tech specification/Drawings Tech specification/Drawings Generator inspecton report S E
current transformer. ement level
3.3 Insulation resistance test of stator winding Major 100% Tech specification/Drawings Tech specification/Drawings Generator inspecton report S E
ement level
3.4 High potential test on stator winding Major 100% Tech specification/Drawings Tech specification/Drawings Generator inspecton report S E
ement level
3.5 visualcheck of rotor Major 100% Tech specification/Drawings Tech specification/Drawings Generator inspecton report S E
ement level
3.6 cleanliness check of rotor Major 100% Tech specification/Drawings Tech specification/Drawings ITSR S E
ement level
3.7 Insulation resistance test of rotor. Major 100% Tech specification/Drawings Tech specification/Drawings Generator inspecton report S E
ement level
3.8 check that air gap is free of foreign matter Major 100% Tech specification/Drawings Tech specification/Drawings Generator inspecton report S E
ement level

3.9 check of radial clearance,air-gap baffles Major 100% Tech specification/Drawings Tech specification/Drawings Generator inspecton report S E
ement level
check radial clearancess between inner end Visual/Mesur Water level,tape,dumpy
4 Major 100% Tech specification/Drawings Tech specification/Drawings Generator inspecton report S E
shielding and fan ement level
insulation resistance test of end shielding(DE and Visual/Mesur Water level,tape,dumpy
NDE) ement level
insulation resistance test of intermideate ring and Visual/Mesur Water level,tape,dumpy
pipes ement level
4.3 insulation resistance test of gas guide ring Major 100% Tech specification/Drawings Tech specification/Drawings Generator inspecton report S E
ement level
check radial clearancess between gas guide rings Visual/Mesur Water level,tape,dumpy
and rotor shaft ement level

insulation resistance test of oil baffle housing (H2 Visual/Mesur Water level,tape,dumpy
side) ement level
check radial clearancess between oil baffle Visual/Mesur Water level,tape,dumpy

housing and rotor shaft ement level
check radial clearancess between pre baffle ring Visual/Mesur Water level,tape,dumpy
and rotor shaft ement level
4.8 check position of shaft seal housing. Major 100% Tech specification/Drawings Tech specification/Drawings Generator inspecton report S E
ement level
insulation resistance test of shaft seal housing and Visual/Mesur Water level,tape,dumpy
pipes. ement level
5 check size of H2 Seal ring Major 100% Tech specification/Drawings Tech specification/Drawings Generator inspecton report S E
ement level

5.1 check clearancess of seal ring. Major 100% Tech specification/Drawings Tech specification/Drawings Generator inspecton report S E
ement level
5.2 check radial clearancess of baffle rings Major 100% Tech specification/Drawings Tech specification/Drawings Generator inspecton report S E
ement level
insulation resistance test of oil baffle housing (air Visual/Mesur Water level,tape,dumpy
side) ement level
5.4 check radial clearancess of oil baffle Major 100% Tech specification/Drawings Tech specification/Drawings Generator inspecton report S E
ement level

5.5 leakage test on generator cooler Major 100% Tech specification/Drawings Tech specification/Drawings Generator inspecton report S E
ement level
leakage test on generator and H2 system after Visual/Mesur Water level,tape,dumpy
compleate generator assembly ement level
5.7 Insulation test on brush brackets Major 100% Tech specification/Drawings Tech specification/Drawings Generator inspecton report S E
ement level

5.8 Insulation test on slipering cover. Major 100% Tech specification/Drawings Tech specification/Drawings Generator inspecton report S E
ement level
check clearancess between brush rocker and slip Visual/Mesur Water level,tape,dumpy
ring. ement level
6 Radial clearances deflector slipring cover. Major 100% Tech specification/Drawings Tech specification/Drawings Generator inspecton report S E
ement level
After insalation of PM-Generator(if provided)check Measurement Water level,tape,dumpy
setting of air gap and clarences of baffle rings s level
Measurement of insulation resistance of DE shaft Visual/Mesur Water level,tape,dumpy

grounding ement level
Measurement of insulation resistance of RC shaft Visual/Mesur Water level,tape,dumpy
grounding ement level

FIELD QUALITY PLAN FOR PAINTING WORKS.

1 Material Receipt Verification Major Visual Nil 100% Material Dispatch Clearence supply,free fromdamages,verification of JVR E E
No Quality detoriaration,
Storage manual,
1.1 Material storage and preservation. Major Visual Nil Random Preservation measures are intactStore in JVR E E
Manufacturer’s Instructions
cool ,dryplace.
2 Front release Critical 100% Tech specification/Drawings Tech specification/Drawings Front release report. S EF
s level
3 Surface preparation Major Visual Nil Random Tech specification/Drawings Tech specification/Drawings Painting report S E
Primer coat
Correctness of make,type grade and

4 Correct primer paint Major Verification Nil 100% Tech specification/Drawings Painting report S E
shade of paint.
Coat meter or
4.1 Dry film thickness Major Measurement Random Tech specification/Drawings Tech specification/Drawings Painting report S E
Elcometer
Intermediate coat

5 Correct paint Major Verification Nil 100% Tech specification/Drawings Painting report S E
shade of paint.
Coat meter or
Elcometer
Final coat

6 Correct paint Major Verification Nil 100% Tech specification/Drawings Painting report S E
shade of paint.
Coat meter or
6.1 Dry film thickness Critical Measurement Random Tech specification/Drawings Tech specification/Drawings Painting report S EF
Elcometer
Tech specification/Drawings
6.2 Color Major Verification Shade card Random Tech specification/Drawings Painting report S E
Check for shade and uniformity.
Make approx. 5mm square 25

blocks.Stick the cello-tap on 25mm sruare
6.3 Adhesion test Critical Verification Sharp knife,Adhesive tape Random Tech specification/Drawings Painting report S EF
and remove the cello-tap and ensure that
no paint comes out along with tap.

FIELD QUALITY PLAN FOR LP PIPING VALVES AND SUPPORTS.

2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test

2.5 Check for cleanliness of pipe before erection. Major Verification Nil 100% Nil ITSR S E
2.6 Pre assembly level,straightness Major 100% Tech specification/Drawings Tech specification/Drawings SIR S E
s wrench.

s level

fittings s
Measurement
s

s level
Every day
recorder
welding
s couple

s couple
Measurement
s
Measurement
4.8 Post Weld heat treatment Critical Tempreature recorder As per WPS WPS/PQR WPS/PQR Heat treatment chart S EF
s
Measurement Tape,
Testing of pipelines
6.1 Water lines-Hydraulic test Critical Visual Pressure Gauge 100% Tech specification/Drawings Tech specification/Drawings Pressure test report S EF
Bop 01 ALSTOM Confidential Page 22

6.2 Air lines-Air test Critical Visual Pressure Gauge 100% Tech specification/Drawings Tech specification/Drawings Pressure test report S EF
Painting work for above ground pipes.
Primer coat
7.1 Correct primer paint Major Verification Nil 100% Tech specification/Drawings Tech specification/Drawings Painting report S E
Coat meter or
Elcometer
Intermediate coat
7.3 Correct paint Major Verification Nil 100% Tech specification/Drawings Tech specification/Drawings Painting report S E
Coat meter or
Elcometer
Final coat
Coat meter or
Elcometer
7.7 Color Major Verification Shade card Random Tech specification/Drawings Tech specification/Drawings Painting report S E
7.8 Adhesion test Critical Verification Sharp knife,Adhesive tape Random Tech specification/Drawings Tech specification/Drawings Painting report S EF
Warping and coating for underground pipes.
8 Surface preparation Major Visual Nil Random Tech specification/Drawings Tech specification/Drawings Insulation test record S E
8.1 Thickness of layers Major Measurement Sharp knife, tape random Manufacturer’s Manual/ Specification Drawing/ Specification Insulation test record S E
8.2 Adhesion test Major Physical Sharp Knife random Manufacturer’s Manual/ Specification Drawing/ Specification Insulation test record S E
hoilday detector or spark

8.3 Spark test or holiday test Critical physical 100% Manufacturer’s Manual/ Specification Drawing/ Specification Insulation test record S EF
tester
8.4 Final inspection before laying underground Major Visual Nil 100% Manufacturer’s Manual/ Specification Drawing/ Specification Insulation test record S E
9 Final Inspection of the system. Critical Verification NIL 100% Tech specification/Drawings Tech specification/Drawings Check list S EF




2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test


s level

drawing. s level

s level
Check bolt holes and pocket straightness and Visual/Mesur Water level,tape,dumpy
cleanliness. ement level
3.4 Check depth of sump Major 100% Tech specification/Drawings Tech specification/Drawings Front release report. S E
ement level
check adequate distance between wall and centre Visual/Mesur Water level,tape,dumpy
of pumps. ement level
Water level,tape,dumpy
Intial/rough leveling,orientation and alingment of all Measurement
3.6 Critical level,Feeler gauge,dial 100% Tech specification/Drawings Tech specification/Drawings Alingment report S EF
equipment s
gauge
3.7 Setting of foundation bolts Critical 100% Tech specification/Drawings Tech specification/Drawings Grouting release reports S EF
ement level

3.9 Grouting Critical 100% Tech specification/Drawings Tech specification/Drawings Grouting release reports S EF
ement level
Measurement
4.1 Mounting of coupling hubs on all equpment shafts. Major level,Feeler gauge,dial 100% Tech specification/Drawings Tech specification/Drawings Alingment report S E
s
gauge
Measurement
4.2 Coupling of pump and motor Critical level,Feeler gauge,dial 100% Tech specification/Drawings Tech specification/Drawings Alingment report S EF
s
gauge
Measurement
4.3 Coupling gap Major level,Feeler gauge,dial 100% Tech specification/Drawings Tech specification/Drawings Alingment report S E
s
gauge
4.4 Final grouting of base frame Critical 100% Tech specification/Drawings Tech specification/Drawings Grouting release reports S EF
ement level
Measurement
4.5 Final coupling alignment without piping. Critical level,Feeler gauge,dial 100% Tech specification/Drawings Tech specification/Drawings Alingment report S EF
s
gauge

Measurement
4.6 Final coupling alignment with piping. Critical level,Feeler gauge,dial 100% Tech specification/Drawings Tech specification/Drawings Alingment report S EF
s
gauge
Measurement
s
s level
Measurement
s
Check lift of pump rotor Measurement
5.1 Major level,Feeler gauge,dial 100% Tech specification/Drawings Tech specification/Drawings Alingment report S E
only for vertiical pumps s
gauge
Measurement
5.2 Rotation check for pump coupled with motor Major level,Feeler gauge,dial 100% Tech specification/Drawings Tech specification/Drawings Alingment report S E
s
gauge

s Elcometer

FIELD QUALITY PLAN FOR CRANES AND HOISTS



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test
Check for cleanliness of EOT equpments before Outer and inner surfaces to be free from


s level
Measurement
s
Measurement
s
Gantry rails

ement level
4.2 level of rail top Major 100% Tech specification/Drawings Tech specification/Drawings EOT inspection report S E
ement level
4.3 span Major 100% Tech specification/Drawings Tech specification/Drawings EOT inspection report S E
ement level
4.4 rail fixing Major 100% Tech specification/Drawings Tech specification/Drawings EOT inspection report S E
ement level
4.5 difference in height between rails. Major 100% Tech specification/Drawings Tech specification/Drawings EOT inspection report S E
ement level
Girders and end carriage
5.1 check for LT wheel free movement on gantry rail. Major Visual NIL 100% Tech specification/Drawings Tech specification/Drawings ITSR S E
Crab assembly
check for clearance of trolley track gauge with

6.1 respect to trolly wheel gauge and free movement Major Visual NIL 100% Tech specification/Drawings Tech specification/Drawings ITSR S E
of trolly on girders.
DSL erection

ement level

7.2 level Major 100% Tech specification/Drawings Tech specification/Drawings EOT inspection report S E
ement level

7.3 location with respect to gantry rails. Major 100% Tech specification/Drawings Tech specification/Drawings EOT inspection report S E
ement level
Measurement
7.4 Insulation test Major Megger 100% Tech specification/Drawings Tech specification/Drawings EOT inspection report S E
s
Measurement
7.5 Brake test and deflection load Critical NIL 100% Tech specification/Drawings Tech specification/Drawings EOT inspection report S EF
s
Measurement
7.6 Performance test Critical NIL 100% Tech specification/Drawings Tech specification/Drawings EOT inspection report S EF
s
Up and down creep movement of main hoist ,aux Measurement
hoist,traverses. s
Safe travel with full load( long travel and cross Measurement
travel ) s
Measurement
7.9 Abnormal sound or vibration Critical NIL 100% Tech specification/Drawings No abnormal sound or vibration during test ITSR S EF
s

s Elcometer

FIELD QUALITY PLAN FOR FIRE FIGHTING SYSTEM.



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test
HYDRANT SYSTEM.
3 Erection marking before release for erection. Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings ITSR S E


s level
3.5 Pumps and Motors.

drawing. s level

s level
4 Check depth of sump Major 100% Tech specification/Drawings Tech specification/Drawings Front release report. S E
ement level
equipment s
gauge
ement level

ement level
Measurement
s
gauge
Measurement
s
gauge

Measurement
s
gauge
ement level
Measurement
5 Final coupling alignment without piping. Critical level,Feeler gauge,dial 100% Tech specification/Drawings Tech specification/Drawings Alingment report S EF
s
gauge
Measurement
s
gauge
Measurement
s
s level
Measurement
s
gauge
Measurement
s
gauge

s Elcometer
5.9 Piping,valves and support erection

fittings s
Measurement
s
s level
Every day
recorder
welding
Measurement
s
Measurement Tape,
6.7 Final inspection before pressure test / leak test Critical Verification NIL 100% Tech specification/Drawings Tech specification/Drawings Check list S EF
6.8 Testing of pipelines
7 Air lines-Air test Critical Visual Pressure Gauge 100% Tech specification/Drawings Tech specification/Drawings Pressure test report S EF
7.1 Painting work for above ground pipes.
7.2 Surface preparation Major Visual Nil Random Tech specification/Drawings Tech specification/Drawings Painting report S E
7.3 Primer coat
Coat meter or
Elcometer
7.6 Intermediate coat
Coat meter or
Elcometer
7.9 Final coat

8 Correct paint Major Verification Nil 100% Tech specification/Drawings Tech specification/Drawings Painting report S E
Coat meter or
Elcometer
8.4 Warping and coating for underground pipes.
8.5 Surface preparation Major Visual Nil Random Tech specification/Drawings Tech specification/Drawings Insulation test record S E

tester
9 Air compressers.

drawing. s level

s level
ement level

ement level
9.8 Hoses and hose boxes
9.9 check for installation of hose boxes.
10 MCC and Panel
10.1 Steadiness of fixing, interconnection of panels Major Major Visual 100% Approved drawings Approved drawings
10.2 Instruments, relays, meters etc.
10.3 Proper mounting Major Major Visual 100% Approved drawings & mfg. Catalogues Approved drawings & mfg. Catalogues
Proper earthing of all panels (continuity of

10.4 Major Major Visual 100% Approved drawings Approved drawings
earthing)
10.5 Electrical wiring including inter panel AC/DC wiring
10.6 Ferruling, lugs, crimping, dressing, continuity Major Major Visual, testing 100% Approved drawings Approved drawings, wiring diagram
10.7 Control cables
Connection, dressing, sealing of openings in gland Approved cable schedule & As per approved cable schedule &
10.8 Major Major Visual 100%
plate. interconnection drawings interconnection drawings
10.9 Knobs of relays
11 Accessibility & resetting of all operating points Major Major Visual 100% Approved drawings Approved drawings
11.1 KKS Labeling Major Visual Nil 100% Approved drawings Approved drawings SIR

11.2 Final Inspection OF HYDRANT SYSTEM Critical Verification NIL 100% Tech specification/Drawings Tech specification/Drawings Check list S EF
11.3 SPRAY SYSTEM.



s level
12 Check that surface is clean and dressed Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Front release report. S E

drawing. s level
s level

ement level
equipment s
gauge
ement level

ement level
Measurement
13 Mounting of coupling hubs on all equpment shafts. Major level,Feeler gauge,dial 100% Tech specification/Drawings Tech specification/Drawings Alingment report S E
s
gauge
Measurement
s
gauge
Measurement
s
gauge
ement level
Measurement
s
gauge
Measurement
s
gauge
Measurement
s
s level
Measurement
s
gauge
Measurement
14 Rotation check for pump coupled with motor Major level,Feeler gauge,dial 100% Tech specification/Drawings Tech specification/Drawings Alingment report S E
s
gauge

s Elcometer

14.4 Major Pitch guage Random Tech specification/Drawings Tech specification/Drawings Pipe alingment report S E
fittings s
Measurement
s
s level
Every day
recorder
welding
Measurement
s
Measurement Tape,
15 Pipe supports Major 100% Tech specification/Drawings Tech specification/Drawings Pipe alingment report S E
15.7 Primer coat
Coat meter or
Elcometer
16 Intermediate coat
Coat meter or
Elcometer
16.3 Final coat
Coat meter or
Elcometer
16.8 Air compressers.

17 Major 100% Tech specification/Drawings Tech specification/Drawings Front release report. S E
drawing. s level
s level

ement level

ement level


earthing)
18 Ferruling, lugs, crimping, dressing, continuity Major Major Visual, testing 100% Approved drawings Approved drawings, wiring diagram
18.1 Control cables
18.4 Accessibility & resetting of all operating points Major Major Visual 100% Approved drawings Approved drawings
18.6 Final Inspection OF SPRAY SYSTEM. Critical Verification NIL 100% Tech specification/Drawings Tech specification/Drawings Check list S EF
18.7 FORM SYSTEM.

19 Major 100% Tech specification/Drawings Tech specification/Drawings SIR S E

s level

19.4 Major Pitch guage Random Tech specification/Drawings Tech specification/Drawings Pipe alingment report S E
fittings s
Measurement
s
s level
Every day
recorder
welding
Measurement
s
Measurement Tape,
20 Pipe supports Major 100% Tech specification/Drawings Tech specification/Drawings Pipe alingment report S E
20.7 Primer coat

Coat meter or
Elcometer
21 Intermediate coat
Coat meter or
Elcometer
21.3 Final coat
Coat meter or
Elcometer
21.8 Foam Tank.

22 Major 100% Tech specification/Drawings Tech specification/Drawings Front release report. S E
drawing. s level

s level
ement level

ement level
22.6 Water fill test Critical Visual Pressure Gauge 100% Tech specification/Drawings Tech specification/Drawings Pressure test report S EF

earthing)
23 Electrical wiring including inter panel AC/DC wiring
23.2 Control cables
23.5 Accessibility & resetting of all operating points Major Major Visual 100% Approved drawings Approved drawings
23.7 Final Inspection OF FOAM SYSTEM. Critical Verification NIL 100% Tech specification/Drawings Tech specification/Drawings Check list S EF
23.8 FIRE ALARM SYSTEM.

24 Check for cleanliness of equp/pipe before erection. Major Verification Nil 100% Nil ITSR S E

s level
24.3 FIRE ALAM PANNEL
24.4 Steadiness of fixing, interconnection of panels Major Verification Visual 100% Approved drawings Approved drawings
24.5 Functional inspection check for completeness Critical Verification NIL 100% Tech specification/Drawings Tech specification/Drawings Check list S EF
Detectors,MCP's,hooters,response indicatoretc-
24.6 Major Verification NIL 100% Tech specification/Drawings Tech specification/Drawings SIR S E
fixing at appropriate location.
Measurement
24.7 Detectors-functional check Critical NIL 100% Tech specification/Drawings Tech specification/Drawings SIR S E
s
24.9 Final Inspection OF HYDRANT SYSTEM Critical Verification NIL 100% Tech specification/Drawings Tech specification/Drawings Check list S EF
25 CO2 SYSTEM.


s level
25.5 CO2 Cylinders
Measurement Tape,
25.6 Placement ,leveling and alingment Minor 100% Tech specification/Drawings Tech specification/Drawings SIR S S
25.7 Instruments
26 Final Inspection OF CO2 SYSTEM. Critical Verification NIL 100% Tech specification/Drawings Tech specification/Drawings Check list S EF

FIELD QUALITY PLAN FOR COMPRESSED AIR SYSTEM.



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test


s level

fittings s
Measurement
s
s level
Every day
recorder
welding
Measurement
s
Measurement Tape,
7.3 Primer coat

Coat meter or
Elcometer
Coat meter or
Elcometer
7.9 Final coat
Coat meter or
Elcometer

tester
9 Air compressers.

drawing. s level
s level
ement level

ement level
9 Air Recivers

drawing. s level
s level

ement level

ement level

9 Air dryers

drawing. s level
s level
ement level

ement level
10 MCC and Panel
10.1 Steadiness of fixing, interconnection of panels Major Major Visual 100% Approved drawings Approved drawings

earthing)
10.7 Control cables
11 Accessibility & resetting of all operating points Major Major Visual 100% Approved drawings Approved drawings
12 KKS Labeling Major Visual Nil 100% Approved drawings Approved drawings SIR
13 Final Inspection OF SYSTEM Critical Verification NIL 100% Tech specification/Drawings Tech specification/Drawings Check list S EF

FIELD QUALITY PLAN FOR STOP LOGS AND TRASH RACKS.




s level
Measurement Tape,
3 Placement ,leveling and alingment Minor 100% Tech specification/Drawings Tech specification/Drawings SIR S S
Free movements of stoplogs and trash racks in
3.1 Major Verification Nil 100% Tech specification/Drawings Tech specification/Drawings SIR S E
respective guides.
Intergengability of trashrack/stoplogs in their
3.2 Major Verification Nil 100% Tech specification/Drawings Tech specification/Drawings SIR S E
respective guides to be checked.
3.3 Leakage test for the stop logs Critical Visual Nil 100% Tech specification/Drawings Tech specification/Drawings SIR S EF

6 Painting thikness and shade Major Random Tech specification/Drawings Tech specification/Drawings Painting report S E
s Elcometer

FIELD QUALITY PLAN FOR EFFLUENT TREATMENT PLANT.



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test



s level

drawing. s level
s level
ement level
equipment s
gauge
ement level

ement level
Measurement
s
gauge
Measurement
s
gauge
Measurement
s
gauge

ement level
Measurement
s
gauge
Measurement
s
gauge
Measurement
s
s level
Measurement
s
gauge
Measurement
s
gauge

s Elcometer

fittings s
Measurement
s
s level
Every day
recorder
welding
Measurement
s
Measurement Tape,
Painting work for above ground pipes and

7.1
structures
7.3 Primer coat
Coat meter or
Elcometer
Coat meter or
Elcometer
7.9 Final coat

Coat meter or
Elcometer

tester
9 Skid mounted and static equipments.

drawing. s level
s level
ement level

ement level
10 MCC and Panel
10.1 Steadiness of fixing, interconnection of panels Major Visual Nil 100% Approved drawings Approved drawings
10.3 Proper mounting Major Visual Nil 100% Approved drawings & mfg. Catalogues Approved drawings & mfg. Catalogues

10.4 Major Visual Nil 100% Approved drawings Approved drawings
earthing)
10.6 Ferruling, lugs, crimping, dressing, continuity Major Visual Nil 100% Approved drawings Approved drawings, wiring diagram
10.7 Control cables
10.8 Major Visual Nil 100%
11 Accessibility & resetting of all operating points Major Visual Nil 100% Approved drawings Approved drawings
KKS Labeling Major Visual Nil 100% Approved drawings Approved drawings SIR
11.1 Final Inspection OF ETP SYSTEM Critical Verification NIL 100% Tech specification/Drawings Tech specification/Drawings Check list S EF

FIELD QUALITY PLAN FOR CLORINATION PLANT.



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test



s level

drawing. s level
s level
ement level
equipment s
gauge
ement level

ement level
Measurement
s
gauge
Measurement
s
gauge
Measurement
s
gauge

ement level
Measurement
s
gauge
Measurement
s
gauge
Measurement
s
s level
Measurement
s
gauge
Measurement
s
gauge

s Elcometer

fittings s
Measurement
s
s level
Every day
recorder
welding
Measurement
s
Measurement Tape,

7.1
structures
7.3 Primer coat
Coat meter or
Elcometer
Coat meter or
Elcometer
7.9 Final coat

Coat meter or
Elcometer

tester

drawing. s level
s level
ement level

ement level
10 MCC and Panel

earthing)
10.7 Control cables

FIELD QUALITY PLAN FOR FUEL OIL HANDLING SYSTEM.



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test



s level

drawing. s level
s level
ement level
equipment s
gauge
ement level

ement level
Measurement
s
gauge
Measurement
s
gauge
Measurement
s
gauge

ement level
Measurement
s
gauge
Measurement
s
gauge
Measurement
s
s level
Measurement
s
gauge
Measurement
s
gauge

s Elcometer

fittings s
Measurement
s
s level
Every day
recorder
welding
Measurement
s
Measurement Tape,

7.1
structures
7.3 Primer coat
Coat meter or
Elcometer
Coat meter or
Elcometer
7.9 Final coat

Coat meter or
Elcometer

tester

drawing. s level
s level
ement level

ement level
10 MCC and Panel

earthing)
10.7 Control cables

FIELD QUALITY PLAN FOR COAL HANDLING SYSTEM.



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test



s level

drawing. s level
s level
ement level
equipment s
gauge
ement level

ement level
Measurement
s
gauge
Measurement
s
gauge
Measurement
s
gauge

ement level
Measurement
s
gauge
Measurement
s
gauge
Measurement
s
s level
Measurement
s
gauge
Measurement
s
gauge

s Elcometer

fittings s
Measurement
s
s level
Every day
recorder
welding
Measurement
s
Measurement Tape,

7.1
structures
7.3 Primer coat
Coat meter or
Elcometer
Coat meter or
Elcometer
7.9 Final coat

Coat meter or
Elcometer

tester

drawing. s level
s level
ement level

ement level
10 MCC and Panel

earthing)
10.7 Control cables

FIELD QUALITY PLAN FOR ASH HANDLING SYSTEM.



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test



s level

drawing. s level
s level
ement level
equipment s
gauge
ement level

ement level
Measurement
s
gauge
Measurement
s
gauge
Measurement
s
gauge

ement level
Measurement
s
gauge
Measurement
s
gauge
Measurement
s
s level
Measurement
s
gauge
Measurement
s
gauge

s Elcometer

fittings s
Measurement
s
s level
Every day
recorder
welding
Measurement
s
Measurement Tape,

7.1
structures
7.3 Primer coat
Coat meter or
Elcometer
Coat meter or
Elcometer
7.9 Final coat

Coat meter or
Elcometer

tester

drawing. s level
s level
ement level

ement level
10 MCC and Panel

earthing)
10.7 Control cables

FIELD QUALITY PLAN FOR CONDENSATE POLISHING PLANT.



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test



s level

drawing. s level
s level
ement level
equipment s
gauge
ement level

ement level
Measurement
s
gauge
Measurement
s
gauge
Measurement
s
gauge

ement level
Measurement
s
gauge
Measurement
s
gauge
Measurement
s
s level
Measurement
s
gauge
Measurement
s
gauge

s Elcometer

fittings s
Measurement
s
s level
Every day
recorder
welding
Measurement
s
Measurement Tape,

7.1
structures
7.3 Primer coat
Coat meter or
Elcometer
Coat meter or
Elcometer
7.9 Final coat

Coat meter or
Elcometer

tester

drawing. s level
s level
ement level

ement level
10 MCC and Panel

earthing)
10.7 Control cables

FIELD QUALITY PLAN FOR DM PLANT



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test



s level

drawing. s level
s level
ement level
equipment s
gauge
ement level

ement level
Measurement
s
gauge
Measurement
s
gauge
Measurement
s
gauge

ement level
Measurement
s
gauge
Measurement
s
gauge
Measurement
s
s level
Measurement
s
gauge
Measurement
s
gauge

s Elcometer

fittings s
Measurement
s
s level
Every day
recorder
welding
Measurement
s
Measurement Tape,

7.1
structures
7.3 Primer coat
Coat meter or
Elcometer
Coat meter or
Elcometer
7.9 Final coat

Coat meter or
Elcometer

tester

drawing. s level
s level
ement level

ement level
10 MCC and Panel

earthing)
10.7 Control cables

FIELD QUALITY PLAN FOR CHEMICAL TREATMENT PLANT.



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test



s level

drawing. s level
s level
ement level
equipment s
gauge
ement level

ement level
Measurement
s
gauge
Measurement
s
gauge
Measurement
s
gauge

ement level
Measurement
s
gauge
Measurement
s
gauge
Measurement
s
s level
Measurement
s
gauge
Measurement
s
gauge

s Elcometer

fittings s
Measurement
s
s level
Every day
recorder
welding
Measurement
s
Measurement Tape,

7.1
structures
7.3 Primer coat
Coat meter or
Elcometer
Coat meter or
Elcometer
7.9 Final coat

Coat meter or
Elcometer

tester

drawing. s level
s level
ement level

ement level
10 MCC and Panel

earthing)
10.7 Control cables

FIELD QUALITY PLAN FOR SITE LEVELING AND GRADING.
Category Type of Agencies Involved
Sl.No Characteristics / items Instrument Frequency of check Reference documents Acceptance criteria Format or records


2 Material storage and preservation. Major Visual Nil Random JVR E E

3 Availability of the followings Major Verification Nil 100% Master document list Availability,correctness and completeness S E
1. Drawings
2. Constrution guidelines
4 Stripping of area Minor visual Random Tech specification/Drawings Tech specification/Drawings Inspection reports S S
Longnitudanal and
Measurement
5 Spot levels Major cross profile at 10mts Tech specification/Drawings Tech specification/Drawings Inspection reports S E
s
interval.
Measurement
6 Final ground level Major Random Tech specification/Drawings Tech specification/Drawings Inspection reports S E
s
once for each type
7 OMC/Dry density of soil for filling Critical visual and source of fill IS 2720 Part VII/Tech specification/Drawings IS 2720 Part VII/Tech specification/Drawings Inspection reports S EF
material
8 Moisture content Critical visual On each source of fill IS 2720 Part II/Tech specification/Drawings IS 2720 Part II/Tech specification/Drawings Inspection reports S EF
At every 2500sqmt. Of
9 Dry density by core cutter method Critical visual Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
each layer.
Measurement one set of 5 samples
10 Earth work in filling/cutting Critical IS 2720 Part VII/Tech specification/Drawings 95% maximum dry density at OMC Inspection reports S EF
s every 5000cum.
Subgrade.
one sample per

11 Density of compacted layers. Critical visual IS 2720 Part XXVIII/Tech specification/Drawings 95% maximum dry density at OMC Inspection reports S EF
500sqm
long and cross profiles
12 Levels Critical visual Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
at 10mtr interval.
13 Final Inspection of the system Critical Verification NIL 100% Tech specification/Drawings Tech specification/Drawings Check list S EF
C 01 ALSTOM Confidential Page 64

FIELD QUALITY PLAN FOR ROAD WORKS



1. Drawings
Water bound macadam
once per source or IS 383Clause 3.4/Tech

4 Aggregate impact volume Critical visual IS 2368 Part IV/Tech specification/Drawings Lab test reports S EF
every 2000cum. specification/Drawings
Once per every 250

5 Grading of Aggregate Critical visual IRC - 19 and IS 2386 Part I IRC - 19 close 3.2 Lab test reports S EF
CUM
Once per every 250
6 Flakiness Index Critical visual IS 2386 Part I IRC - 19 close 3.1 Lab test reports S EF
CUM
Once per every 250
7 Atterberg “ s limit of binding material Critical visual IRC IRC Lab test reports S EF
CUM
Long and cross
8 Final finished level Major visual profiles at 10 M Tech specification/Drawings Tech specification/Drawings Inspection reports S E
interval
Tack Coat
9 Bitumen content Critical visual random IRC-14 IRC -14 clause A.2.2.1 Inspection reports S EF
10 Laying of tack coat Critical visual random IRC -14 clause A.3.2 IRC -14 clause A.3.2 Inspection reports S EF
Bitumen Laying
11 Heating of Bitumen before Mixing Critical visual random IS 73, IS 454 IS 73, IS 454 Inspection reports S EF
12 Preparation of Mix Critical visual random IS 454 IS 454 Inspection reports S EF
One sample per every

13 Bitumen content of Laid Mix Critical visual As per IRC IRC - 14 Inspection reports S EF
1000 CUM
14 Gradation of Aggregate Critical visual Set of sieves One per 500 CUM IS 2386 Part I IRC - 27 Inspection reports S EF
Impact testing
15 Impact , Crushing value of Aggregate Critical visual Once per source IS 2386 Part IV IRC - 14 Inspection reports S EF
machine
Aggregate for Pre Mix
Maximum
17 Aggregate impact value Critical visual Once per source IS 2386 Part IV Inspection reports S EF
30 %
Maximum
18 Flakiness Index Critical visual Once per source IS 2386 Part I Lab test reports S EF
30 %
Maximum
19 Stripping value. Critical visual Once per source IS 6241 Inspection reports S EF
25 %
Maximum
20 Water absorption Critical visual Once per source IS 2386 Part III Inspection reports S EF
2%
Maximum
21 Soundness Critical visual Once per source IS 2386 Part V Inspection reports S EF
12 %
22 Bulk density Critical visual Once per source IS 2386 Part V Minimum 1120 Kg per CUM Inspection reports S EF

Seal coat
23 Grit for seal coat Critical visual Set of Sieves Once per 50 CUM IS 2386 Part I IRC - 14 Inspection reports S EF
24 Bitumen content Critical visual Once per 50 CUM IRC IRC - 14 Inspection reports S EF
Long and cross
interval

FIELD QUALITY PLAN FOR PCC,RCC AND BRICK WORKS.



1. Drawings
Coarse Aggregate
One per stack of 150

M 3 except during IS : 456, Cl. 9.2.3 , table 4 and
IS:2386 -Part III,
monsoon . During specification of Design mix. (According
Oven, frying pan IS-456, IS-2430,
4 Moisture content Critical visual monsoon this has to to the moisture content of aggregates , Inspection reports S EF
etc. IS-383
be done every day water content of concrete shall be
Tech. Spec
before starting the adjusted.)
work
Glass Vessel, One per 12 weeks or

IS:2386 -Part III,IS-456, IS-2430,
5 Specific gravity Critical visual Balance, oven change in source Mini. 2.6 Inspection reports S EF
IS-383,Tech. Spec
etc whichever is earlier
One sample per 200
M3 or change of IS:383, IS-2386Part-I, IS-2430 IS-383 clause - 4
6 Sieve analysis Critical visual Set of sieves Inspection reports S EF
source whichever is Tech. Spec. Table-2
earlier
mpact testing
m/c,
Los Angeles
Mechanical properties including impact, abrasion and IS : 2386
7 Critical visual m/c, Twice per source IS : 383,Cl. 3, Inspection reports S EF
crushing value (Part-IV)
compressive test
m/c and other
appliances
IS : 2386(Part-III) IS : 383 clause-3
8 Deleterious Materials Critical visual Physical balance Once per source Inspection reports S EF
Tech. Spec and Table-I
Sleeves,
9 Soundness Critical visual perforated Once per source IS : 2386 Part-V IS : 383 ,Cl.3 Inspection reports S EF
container
Scale, weights,
10 Acid and Alkali -Reactivity Critical visual sleeves, moulds Once per source IS : 2386,Part-VII IS: 2386 Part VII Page 24 Inspection reports S EF
etc
Fine Aggregates
IS : 456 , Cl.9.2.3 , table 4 and spec.mix

To be done every day
As per IS : design.(Volume of sand and quantity of
11 Bulkage and Moisture content Critical visual before starting the IS : 2386,Part-III, IS-383 Inspection reports S EF
2386,PartIII water shall be adjusted according to the
work
bulkage and moisture content)
One sample per 200

M3 or change of IS:383, IS-2386,Part-I, IS-2430 IS-383 clause - 4
earlier
One sample per 200
M3 or change of IS:383, IS-2386,Part-I, IS-2430
13 Particle size and shape Critical visual Set of sieves IS-383 clause C.3 Inspection reports S EF
source whichever is Tech. Spec.
earlier
14 Deleterious Materials Critical visual Physical balance Twice per source Inspection reports S EF
Sleeves,
15 Soundness Critical visual perforated Twice per source IS : 2386 Part-V IS : 383 ,Cl.3 Inspection reports S EF
container

Scale, weights,
etc

IS:2386 -Part III,IS-456, IS-2430,IS-383
Tech. Spec
18 Check silt and clay content Critical visual Once per source IS : 2386,Part-II Max.5% Inspection reports S EF
Reinforcement steel
Freedom from cracks surface flaws, lamination and rough IS : 1852,IS1786

19 Major Visual Random IS : 1852 ,IS : 1756 Inspection reports S E
jagged and imperfect edges. Tech. Spec.
Cement
Once per 100 MT or

20 Fineness Critical visual I S : 4031, IS :1489 IS 8112 Cl.6.1 Inspection reports S EF
part thereof
One sample of each

21 Initial & final setting time Critical visual IS : 4031, Part 5 IS : 8112 Cll. 6.3 Inspection reports S EF
lot or batch from store
One sample of each

22 Compressive strength Critical visual IS : 4031,Part 8 IS 8112 Cl.6.4 Inspection reports S EF
One sample of each
23 Soundness / Specificgravity Critical visual IS : 4031 Part 3 IS 8112 Cl. 6.2 Inspection reports S EF
Water
24 Tests for neutralization of water by using indicator Critical visual Once per source IS : 3025/Tech. Spec. IS : 456, Cl. 4.3 Inspection reports S EF
25 Test for ascertaining limits of solids Critical visual Once per source IS : 3025/Tech. Spec. IS : 456, Cl. 4.3 Inspection reports S EF
26 Tests for PH valve Critical visual Once per source IS : 3025/Tech. Spec. IS : 456, Cl. 4.3 Inspection reports S EF
Concrete
27 Staging Major visual 100% Tech specification/Drawings Tech specification/Drawings S E
pour card
Form work
Check wrapings, joints for tightness to avoid slurry leakage,

28 Major visual Random Inspection reports S E
damages
Measurement Concrete
29 Dimensions Major 100% Tech specification/Drawings IS:456 clause-10 S E
s pour card
30 Shape, alignment Major Plump , Line dori. 100% Tech specification/Drawings Tech specification/Drawings S E
s pour card
Measurement Cleanliness from foreign materials and Concrete
31 cleaning and oiling Major 100% IS : 456 Cl .10.2 S E
s oily surface pour card
32 Removal of shutturing Major visual Random Inspection reports S E
Placing of Reinforcement
33 Check cutting and bending of reinforcement bars Major Measuring tape Random Bar bending schedule Bar bending schedule S E
s pour card
Measurement Specific Drgs. and Concrete

34 Check bays, ties,chairs, bends, cover and laps Major Measuring tape Random IS : 456 ,clause 11 S E
s bar bending schedule / Tech. Spec pour card
Concrete
35 Mixing of concrere Critical 100% Tech specification/Drawings Tech specification/Drawings S EF
s pour card
36 Laying of concrete Critical 100% Tech specification/Drawings Tech specification/Drawings S EF
s pour card
37 Workability or slump test Major visual Slump cone Random IS : 456, IS : 1199 IS : 456, Cl. 6 Lab test report S E
38 Compaction factor test Major visual Slump cone Random IS : 456, IS : 1199 IS : 456, Cl. 6 Lab test report S E

Every 100 M 3 or
IS : 516,
Cube testing part thereof for each
39 Crushing strength Major visual IS : 1199, IS : 456,Cl. 14 and 15 Lab test report S E
machine grade of concrete per
IS : 456
8 hrs. or part thereof
Measurement
40 Water cement ratio Critical Random Specific mix design As per specific mix design. Lab test report S EF
s
Measurement
41 Check cement content Critical Random IS : 456 , IS :3025, Specific mix design As per specific mix design. Lab test report S EF
s
PCC/RCC structure in hardened conditions
Measurement As per IS :456,

42 Compressive strength( Core test ) Critical As per IS :456, Cl.16.2/ Tech. Spec. As per IS :456, Cl.16.3 Lab test report S EF
s Cl.16.2
Measurement
43 Dimensional , Damages , Distortion Major Measurement tape. 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S E
s
Measurement 1% or one piece from

44 Pre-cast RCC items Critical Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
s each lot of items
45 Curing Major visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S E
One sample per each

46 Lime-Chemical & physical properties of lime Major visual IS : 6932 IS : 6932 Inspection reports S E
lot / batch
Bitumin
Measurement One sample per each IS : 1201, IS :1220 IS : 1201, IS :1220

47 Physical properties of bitumen for expansion joints Critical Inspection reports S EF
s lot / batch IS : 838 IS : 838
Measurement One sample per each
48 Bitumen filled in damp proofing check Critical IS :1322, IS : 1340 IS :1322, IS : 1340 Inspection reports S EF
s lot / batch
Bricks
One for each stack of

Compressive
Measurement every IS : 1077, Cl. 5.1& 6.1
49 Compressive strength Critical strength testing IS : 3495,Part-I Inspection reports S EF
s 10,000 Bricks or less and Table 1
machine
part thereof

Measurement every
50 Water absorption Critical IS : 3495, Part-II IS : 1077, Cl. 6.2 Inspection reports S EF
s 10,000 Bricks or less
part thereof

Measurement every
61 Efflorescence Critical IS : 3495, Part-III IS : 1077, Cl. 6.3 Inspection reports S EF
part thereof
Measurement
62 Warpage Critical Measuring scale Random IS:3495 Part-IV Free from warpages Inspection reports S EF
s
Measurement
63 Dimensions and appearance Critical Measuring scale Random IS 1077 I S 1077 Clause -5 Inspection reports S EF
s
64 Brick work Major visual pumpbob/linedori 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S E
One sample per each

65 Foam concrete for Thermal insulation of roof Major visual IS : 6598 IS : 6598 Inspection reports S E
lot / batch
Grouting
66 Grouting pressure Major visual Random Tech specification/Drawings Tech specification/Drawings Inspection reports S E
67 Composition of grout Major visual Random Tech specification/Drawings Tech specification/Drawings Inspection reports S E
Measurement
68 Compressive strength Critical Random Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
s

FIELD QUALITY PLAN FOR EXCAVATION AND FILLING.



1. Drawings
Earth work in excavation
Measurement
4 Dimension of pit Minor Measurement Tape Random Tech specification/Drawings Tech specification/Drawings Inspection reports S S
s
Measurement
Measurement
5 Final bed level Major Tape/ Level Random Tech specification/Drawings Tech specification/Drawings Concrete pour card S E
s
instrument
Earth work in filling
6 Filling and compaction Critical visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
One in every 2000

Measurement CUM for each type
7 OMC / Dry density of soil for filling Critical IS2720 Part VII/ Tech. Spec IS2720 Part VII/ Tech. Spec Inspection reports S EF
s and source of fill
materials
Once in every 5000

Measurement
8 Moisture content Critical CUM and each source IS2720 Part - II IS2720 Part - II Inspection reports S EF
s
of Fill
Degree of compaction
For foundation filling ,

one for every ten
Measurement foundation for each
9 Dry density by core cutter method Critical IS2720 Part XXIX IS2720 Part XXIX Inspection reports S EF
s compacted layer
For area filling , one
for every 1000 sqm.

one for every ten
10 Dry density in place by sand displacement method Critical IS 2720 Part XXVIII IS 2720 Part XXVIII Inspection reports S EF
s compacted layer
for every 1000 sqm.

one for every ten
11 Relative density(density index) Critical IS 2720 Part XIV IS 2720 Part XIV Inspection reports S EF
s compacted layer
for every 1000 sqm.

FIELD QUALITY PLAN FOR BOUNDARY WALLS.



1. Drawings
Measurement
s
Measurement
Measurement
s
instrument
One in every 2000

materials
Once in every 5000

Measurement
s
of Fill

one for every ten
s compacted layer
for every 1000 sqm.
Solid block masonary
10 Mix major visual measuring boxes Random IS 2185 Part II IS 2185 Part II Inspection reports S E
Measurement
11 Compressive strength Major testing machines 3 nos for/5000 nos IS 2185 Part II IS 2185 Part II Inspection reports S E
s
Measurement
12 Block density Major Weighing machine 3 nos for/5000 nos IS 2185 Part II IS 2185 Part II Inspection reports S E
s
Measurement
13 Water absorption Major Weighing machine 3 nos for/5000 nos IS 2185 Part II IS 2185 Part II Inspection reports S E
s
Measurement
14 Drying shrinkage Major tape 3 nos for/5000 nos IS 2185 Part II IS 2185 Part II Inspection reports S E
s
Measurement
s
16 Solid Block Masonary work Major visual pumpbob/linedori 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S E
Angle post and gates.


FIELD QUALITY PLAN FOR RESIDENTATAL COLONY.



1. Drawings
Measurement
s
Measurement
Measurement
s
instrument
One in every 2000

materials
Once in every 5000

Measurement
s
of Fill

one for every ten
s compacted layer
for every 1000 sqm.
Coarse Aggregate

IS:2386 -Part III,
IS-456, IS-2430,
10 Moisture content Critical visual Oven, frying pan etc. monsoon this has to to the moisture content of aggregates , Inspection reports S EF
IS-383
Tech. Spec
work
IS:2386 -Part III,

IS-456, IS-2430,
IS-383
Tech. Spec
One sample per 200

IS:383, IS-2386
M3 or change of IS-383 clause - 4
12 Sieve analysis Critical visual Set of sieves Part-I, IS-2430 Inspection reports S EF
source whichever is Table-2
Tech. Spec.
earlier
mpact testing
m/c,
Los Angeles
compressive test
m/c and other
appliances

IS : 2386
IS : 383 clause-3
14 Deleterious Materials Critical visual Physical balance Once per source (Part-III) Inspection reports S EF
and Table-I
Tech. Spec
Sleeves,
container
Scale, weights,
etc
Fine Aggregates

design.(Volume of sand and quantity of
17 Bulkage and Moisture content Critical visual As per IS : 2386,PartIII before starting the IS : 2386,Part-III, IS-383 Inspection reports S EF
water shall be adjusted according to the
work
One sample per 200

IS:383, IS-2386
Tech. Spec.
earlier
One sample per 200
IS:383, IS-2386
M3 or change of
19 Particle size and shape Critical visual Set of sieves Part-I, IS-2430 IS-383 clause C.3 Inspection reports S EF
source whichever is
Tech. Spec.
earlier
Sleeves,
container
Scale, weights,
etc

Tech. Spec
Reinforcement steel

Cement
Once per 100 MT or

part thereof
One sample of each
One sample of each
One sample of each

Water
Concrete
pour card
Form work

damages

s pour card
s pour card
s pour card

Concrete
s pour card
s pour card
Every 100 M 3 or
IS : 516,
part thereof for each
45 Crushing strength Major visual Cube testing machine IS : 1199, IS : 456,Cl. 14 and 15 Lab test report S E
grade of concrete per
IS : 456
Measurement
s
Measurement
s
Compressive strength Measurement As per IS :456,

48 Critical As per IS :456, Cl.16.2/ Tech. Spec. As per IS :456, Cl.16.3 Lab test report S EF
( Core test ) s Cl.16.2
Measurement
s
s each lot of items
Lime One sample per each

52 Major visual IS : 6932 IS : 6932 Inspection reports S E
Chemical & physical properties of lime lot / batch
Bitumin
Physical properties of bitumen for expansion Measurement One sample per each IS : 1201, IS :1220 IS : 1201, IS :1220
53 Critical Inspection reports S EF
joints s lot / batch IS : 838 IS : 838
s lot / batch
Bricks

Compressive
machine
part thereof

Measurement every
part thereof

Measurement every
part thereof
Measurement
s
Measurement
s
One sample per each

lot / batch
Grouting
Measurement
s
Flooring (mosaic/glased tiles)
Measurement for 1000 nos of tiles/1

65 size of tiles Minor tape Tech specification/Drawings Tech specification/Drawings Inspection reports S S
s piece.
66 bed mortar preparation Critical visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
67 laying of tiles Critical visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
Measurement
68 top level Major level instrument 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S E
s
69 Gap mortor filling Critical visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
70 curing Major visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S E
Plastering
Measurement
71 Thick ness of plaster Minor tape 100 sqm Tech specification/Drawings Tech specification/Drawings Inspection reports S S
s
72 surface preparation. Critical visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
Measurement
73 mix of mortar Critical box Random Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
s
74 plastering work Minor visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S S
colour wash with cement paints
76 surface preparation. Major visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S E
77 colour wash work Minor visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S S
Painting
79 Painting work Minor visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S S
wood works for doors and windows
80 Quality of wood Critical visual once per source Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
Measurement
81 size of frames Major tape 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S E
s

82 finishes of wood works Critical visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
Glazed tiles works
83 Dimention and class Major visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S E
Measurement
s
85 laying Minor visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S S
Glass fixing works
Measurement
87 thickness of glass Major screw gauge Random Tech specification/Drawings Tech specification/Drawings Inspection reports S E
s
88 warpage Major visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S E
plumbing and sanitary

89 Material Receipt Verification Major Visual Nil 100% Material Dispatch Clearence supply,free fromdamages,verification of Inspection reports S E
90 level alingment and clearences Major visual tape,tube levels,plumb 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S E
91 jointing Critical visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
92 leakage test Critical visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
water line
93 pressure test Critical visual pressure gauge 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S EF

s every 5000cum.
Subgrade.
one sample per

500sqm
at 10mtr interval.
Water bound macadam
once per source or

97 Aggregate impact volume Critical visual IS 2368 Part IV/Tech specification/Drawings IS 383Clause 3.4/Tech specification/Drawings Lab test reports S EF
every 2000cum.
Once per every 250

CUM
Once per every 250

CUM
Once per every 250
CUM
Long and cross
interval
Tack Coat
Bitumen Laying


1000 CUM
108 Impact , Crushing value of Aggregate Critical visual Impact testing machine Once per source IS 2386 Part IV IRC - 14 Inspection reports S EF
Maximum
30 %
Maximum
30 %
Maximum
25 %
Maximum
2%
Maximum
12 %
Seal coat
Long and cross
interval

FIELD QUALITY PLAN FOR AUX. AND NON TECHNICAL BUILDINGS.



1. Drawings
Measurement
s
Measurement
Measurement
s
instrument
One in every 2000

materials
Once in every 5000

Measurement
s
of Fill

one for every ten
s compacted layer
for every 1000 sqm.
Coarse Aggregate

IS:2386 -Part III,
IS-456, IS-2430,
IS-383
Tech. Spec
work
IS:2386 -Part III,

IS-456, IS-2430,
IS-383
Tech. Spec
One sample per 200

IS:383, IS-2386
Tech. Spec.
earlier
mpact testing
m/c,
Los Angeles
compressive test
m/c and other
appliances

Sleeves,
container
Scale, weights,
etc
Fine Aggregates

work
One sample per 200

IS:383, IS-2386
Tech. Spec.
earlier
One sample per 200

IS:383, IS-2386
M3 or change of
19 Particle size and shape Critical visual Set of sieves Part-I, IS-2430 IS-383 clause C.3 Inspection reports S EF
source whichever is
Tech. Spec.
earlier

Sleeves,
container
Scale, weights,
etc

Tech. Spec
Reinforcement steel

Cement
Once per 100 MT or

part thereof
One sample of each

One sample of each
One sample of each
Water
Concrete
pour card
Form work

damages
s pour card
s pour card
s pour card
Concrete
s pour card
s pour card
Every 100 M 3 or
IS : 516,
IS : 456
Measurement
s
Measurement
s

s Cl.16.2
Measurement
s
s each lot of items
One sample per each

52 Lime-Chemical & physical properties of lime Major visual IS : 6932 IS : 6932 Inspection reports S E
lot / batch
Bitumin
Measurement One sample per each IS : 1201, IS :1220 IS : 1201, IS :1220

53 Physical properties of bitumen for expansion joints Critical Inspection reports S EF
s lot / batch IS : 838 IS : 838
s lot / batch
Bricks

Compressive
machine
part thereof

Measurement every
part thereof

Measurement every
part thereof
Measurement
s
Measurement
s
One sample per each

lot / batch
Grouting
Measurement
s
Flooring (mosaic/glased tiles)
Measurement for 1000 nos of tiles/1

65 size of tiles Minor tape Tech specification/Drawings Tech specification/Drawings Inspection reports S S
s piece.
66 bed mortar preparation Critical visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
67 laying of tiles Critical visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
Measurement
68 top level Major level instrument 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S E
s
69 Gap mortor filling Critical visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
70 curing Major visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S E
Plastering
Measurement
71 Thick ness of plaster Minor tape 100 sqm Tech specification/Drawings Tech specification/Drawings Inspection reports S S
s
72 surface preparation. Critical visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
Measurement
s
74 plastering work Minor visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S S
colour wash with cement paints
77 colour wash work Minor visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S S
Painting
79 Painting work Minor visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S S
wood works for doors and windows
80 Quality of wood Critical visual once per source Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
Measurement
81 size of frames Major tape 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S E
s

82 finishes of wood works Critical visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
Glazed tiles works
83 Dimention and class Major visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S E
Measurement
s
85 laying Minor visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S S
Glass fixing works
Measurement
87 thickness of glass Major screw gauge Random Tech specification/Drawings Tech specification/Drawings Inspection reports S E
s
88 warpage Major visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S E
plumbing and sanitary

89 Material Receipt Verification Major Visual Nil 100% Material Dispatch Clearence supply,free fromdamages,verification of Inspection reports S E
tape,tube
90 level alingment and clearences Major visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S E
levels,plumb
91 jointing Critical visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
92 leakage test Critical visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
water line
93 pressure test Critical visual pressure gauge 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S EF

s every 5000cum.
Subgrade.
one sample per

500sqm
at 10mtr interval.
Water bound macadam
once per source or

97 Aggregate impact volume Critical visual IS 2368 Part IV/Tech specification/Drawings IS 383Clause 3.4/Tech specification/Drawings Lab test reports S EF
every 2000cum.
Once per every 250
CUM
Once per every 250
CUM
Once per every 250

CUM
Long and cross
interval
Tack Coat
Bitumen Laying


1000 CUM
Impact testing
108 Impact , Crushing value of Aggregate Critical visual Once per source IS 2386 Part IV IRC - 14 Inspection reports S EF
machine
Maximum
30 %
Maximum
30 %
Maximum
25 %
Maximum
2%
Maximum
12 %
Seal coat
Long and cross
interval

FIELD QUALITY PLAN FOR CHIMNEY.



1. Drawings
Measurement
4 Site cleaning and layout. Minor visual Tape/ Level Random Tech specification/Drawings Tech specification/Drawings Inspection reports S S
instrument
Measurement
5 Coordinate fixing Major visual Tape/ Level 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S E
instrument
Measurement
6 Temporary bench mark fixing Minor visual 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S S
Tape
Measurement
s
Measurement
8 Side slope Critical Measurement Tape Random Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
s
Measurement
Measurement
s
instrument
10 Stability of shoring Minor visual Random IS 3764-1966 IS 3764-1966 Inspection reports S S
One in every 2000

materials
Once in every 5000

Measurement
s
of Fill

one for every ten
s compacted layer
for every 1000 sqm.

one for every ten
15 Dry density in place by sand displacement method Critical IS 2720 Part XXVIII IS 2720 Part XXVIII Inspection reports S EF
s compacted layer
for every 1000 sqm.

one for every ten
16 Relative density(density index) Critical IS 2720 Part XIV IS 2720 Part XIV Inspection reports S EF
s compacted layer
for every 1000 sqm.
Coarse Aggregate

IS:2386 -Part III,
IS-456, IS-2430,
IS-383
Tech. Spec
work

Tech. Spec
One sample per 200

IS:383, IS-2386
Tech. Spec.
earlier
mpact testing
m/c,
Los Angeles
compressive test
m/c and other
appliances
IS : 2386
IS : 383 clause-3
21 Deleterious Materials Critical visual Physical balance Once per source (Part-III) Inspection reports S EF
and Table-I
Tech. Spec
Sleeves,
container
Scale, weights,
etc
Flakiness and
24 Flakiness and elongation index. Critical visual elongation Twice per source IS : 2386,Part-VII IS: 2386 Part VII Page 24 Inspection reports S EF
apparutus.
Fine Aggregates

work
One sample per 200

earlier
One sample per 200
earlier
IS : 2386,(Part-III) IS : 383 clause-3
Sleeves,
container
Scale, weights,
etc

IS:2386 -Part III,
IS-456, IS-2430,IS-383,Tech. Spec

Measurement
33 Pentrography. Critical Once per source IS : 2386,Part-VII IS : 2386,Part-VII Inspection reports S EF
s
Reinforcement steel

Measurement
35 Tolerance of dimention. Minor vernier calliper per consignment IS 1852 IS 1852 Inspection reports S S
s
Measurement
36 rolling margin Minor weigh balance per consignment IS 1852 IS 1852 Inspection reports S S
s
37 Storage Minor visual nil random nil no quality deterioation Inspection reports S S
Cement
Once per 100 MT or

part thereof
One sample of each
One sample of each
One sample of each

42 Storage Minor visual nil random nil no quality deterioation Inspection reports S S
Water
Concrete
pour card
Form work

damages
s pour card
s pour card
s pour card
Concrete
s pour card
s pour card
Every 100 M 3 or
IS : 516,
Cube testing part thereof for each
56 Crushing strength Major visual IS : 1199, IS : 456,Cl. 14 and 15 Lab test report S E
machine grade of concrete per
IS : 456
Measurement
s

Measurement
s

s Cl.16.2
Measurement Measurement
60 Dimensional , Damages , Distortion Major 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S E
s tape.
s each lot of items
Every 24 hrs
concreting or
Measurement plump , Line
63 Verticality / centre Critical whenever the Tech specification/Drawings Tech specification/Drawings slip form twist format S EF
s dori./laser
concreate starts after
a stoppage.
Every 5mt height or

whereever the
Measurement diameter changes
64 Diameter Major tape and plumb Tech specification/Drawings Tech specification/Drawings slip form twist format S E
s abnormally as per the
drg or wherever slope
is zero.
Every 24 hrs
concreting or
Measurement
65 Wall thickness Major plump , Line dori./laser whenever the wall Tech specification/Drawings Tech specification/Drawings slip form twist format S E
s
thickness variation is
more.
Every hour during

Measurement concreting only
66 Twisting of system Major plump , Line dori./laser nil + or - 100 mm from axes of the system. slip form twist format S E
s I.e;during lifting of slip
form system.

FIELD QUALITY PLAN FOR ASH POND



1. Drawings
4 Stripping of area Minor visual Random Tech specification/Drawings Tech specification/Drawings Inspection reports S S
Longnitudanal and
Measurement
5 Spot levels Major cross profile at 10mts Tech specification/Drawings Tech specification/Drawings Inspection reports S E
s
interval.
Measurement
6 Final ground level Major Random Tech specification/Drawings Tech specification/Drawings Inspection reports S E
s
once for each type
7 OMC/Dry density of soil for filling Critical visual and source of fill IS 2720 Part VII/Tech specification/Drawings IS 2720 Part VII/Tech specification/Drawings Inspection reports S EF
material
8 Moisture content Critical visual On each source of fill IS 2720 Part II/Tech specification/Drawings IS 2720 Part II/Tech specification/Drawings Inspection reports S EF
At every 2500sqmt. Of
9 Dry density by core cutter method Critical visual Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
each layer.
s every 5000cum.
Subgrade.
one sample per

500sqm
at 10mtr interval.
Water bound macadam
once per source or IS 383Clause 3.4/Tech

13 Aggregate impact volume Critical visual IS 2368 Part IV/Tech specification/Drawings Lab test reports S EF
every 2000cum. specification/Drawings
Once per every 250

CUM
Once per every 250
CUM
Once per every 250
CUM
Long and cross
interval
Coarse Aggregate

IS:2386 -Part III,
Oven, frying pan IS-456, IS-2430,
18 Moisture content Critical visual monsoon this has to to the moisture content of aggregates , Inspection reports S EF
etc. IS-383
Tech. Spec
work
Glass Vessel, One per 12 weeks or IS:2386 -Part III,

19 Specific gravity Critical visual Balance, oven change in source IS-456, IS-2430, Mini. 2.6 Inspection reports S EF
etc whichever is earlier IS-383,Tech. Spec

One sample per 200
IS:383, IS-2386
Tech. Spec.
earlier
mpact testing
m/c,
Los Angeles
compressive test
m/c and other
appliances
IS : 2386 (Part-III) IS : 383 clause-3
Sleeves,
container
Scale, weights,
etc
Fine Aggregates

work
One sample per 200

earlier
One sample per 200
earlier
IS : 383 clause-3
28 Deleterious Materials Critical visual Physical balance Twice per source IS : 2386 (Part-III),Tech. Spec Inspection reports S EF
and Table-I
Sleeves,
container
Scale, weights,
etc

IS:2386 -Part III, IS-456, IS-2430,
IS-383,Tech. Spec
Cement
Once per 100 MT or

part thereof
One sample of each
One sample of each

One sample of each
Water
Concrete
pour card


s Cl.16.2
Measurement
s
s each lot of items
Bricks

Compressive
machine
part thereof

Measurement every
part thereof

Measurement every
part thereof
Measurement
s
Measurement
s
Geo Membrane
51 Check for smooth surface of bed before membrane lining Major visual nil 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S E
Measurement
52 Field joints air pressure test/vaccume test Critical vaccume test kit 100% Tech specification/Drawings Tech specification/Drawings Vaccume test report S EF
s
Pre cast slab
check for any damage on membrane before laying of

53 Major visual nil 100% Tech specification/Drawings Tech specification/Drawings Inspection reports S E
precast slab
Measurement
54 Pre cast RCC items load test Critical once per each lot Tech specification/Drawings Tech specification/Drawings Load test report S EF
s

FIELD QUALITY PLAN FOR PILING WORKS.



1. Drawings
Concrete
s pour card
s pour card
Every 100 M 3 or
IS : 516,
IS : 456
Measurement
s
Measurement
s

s Cl.16.2
Measurement
s
s each lot of items
Pile boring
Measurement sounding chain

15 Bulb location Critical 100% Tech specification/Drawings Tech specification/Drawings Bore log registar. S EF
s and tape
Measurement sounding chain

16 termination level Critical 100% Tech specification/Drawings Tech specification/Drawings Bore log registar. S EF
s and tape
routine pile testing
Testing
Measurement
17 pull out test Critical equipments and 1-2 % or as specified IS 2911 Part IV IS 2911 Part IV Inspection reports S EF
s
loads.
Testing
Measurement
18 Axial load test Critical equipments and 1-2 % or as specified IS 2911 Part IV IS 2911 Part IV Inspection reports S EF
s
loads.
Testing
Measurement
19 Lateral load test Critical equipments and 1-2 % or as specified IS 2911 Part IV IS 2911 Part IV Inspection reports S EF
s
loads.

Measurement
20 Thikness Critical vernier Random Tech specification/Drawings Tech specification/Drawings Inspection reports S EF
s
Note: `

FIELD QUALITY PLAN FOR STRUCTURAL STEEL FABRICATION AND ERECTION.
Category Frequency of Agencies Involved
Sl.No Characteristics / items Type of check Instrument Reference documents Acceptance criteria Format or records



1. WPS
2. Field welding schedules
3. Drawings
4. Manuf. Erection guidelines
PQR Test ( only if qualified welding procedure is To qualify the

4 Critical Mechanical Test Lab Test Standard WPS/ASME Sec IX. ASME Sec IX. PQR Test records S EF
not available) WPS
RT/Mechanical
5 Welder Qualification Test Critical Lab Test 100% Standard WPS/ASME Sec IX. ASME Sec IX. Welder Qualification record and welder's
S EFID.
test
6 Fabrication Work
6.1 Marking and cutting Major Measurements Water level,tape 100% Tech specification/Drawings Tech specification/Drawings Log Book
6.2 Fit up inspection Major Measurements Weld gauge/Template Random WPS/Drawing WPS/Drawing Fit Up inspection report S E
Every day
Backing oven with temp WPS/Electrode manufatures WPS/Electrode manufatures
6.3 Check for the baking of electrodes (if applicable) Major Verification before start of Backing registar S E
recorder recomandations recomandations
welding
NDT on field weld joints

7 Main welds and principal components for
columns crane girders, framing beams,etc.
7.1 Fillet welds Major Visual Nil 100% WPS/Drawing/AWS D 1.1 WPS/Drawing/AWS D 1.1 NDT report S E
Major Measurement Weld gauge Random WPS/Drawing/AWS D 1.1 WPS/Drawing/AWS D 1.1 NDT report S E
Major LPT Test kit 5% Drawing/AWS D 1.1 Drawing/AWS D 1.1 NDT report S E
7.2 Butt welds Major Visual Nil 100% WPS/Drawing/AWS D 1.1 WPS/Drawing/AWS D 1.1 NDT report S EF
LPT after back

Critical Test kit 100% WPS/Drawing/AWS D 1.1 WPS/Drawing/AWS D 1.1 NDT report S EF
gouging
Critical RT 100%Film
for tension
viewer flange of crane girder,10% for remaining
WPS/Drawing/AWS
butt welds D 1.1 WPS/Drawing/AWS D 1.1 NDT report S EF
Final Dimention and alingment of welded Water level,tape,dumpy

8 Critical Measurements 100% Tech specification/Drawings Tech specification/Drawings SIR S EF
structures. level

Dimensional check for items not covered by Sl. Water level,tape,dumpy
8.1 Major Measurement 100% Tech specification/Drawings Tech specification/Drawings Site register to be maintained S E
No. 7 level
9 Final inspection Critical Visual Nil 100% Tech specification/Drawings Tech specification/Drawings SIR
10 Surface preparation and Primer painting
Primer coat
10.2.1 Correct primer paint Major Verification Nil 100% Tech specification/Drawings Tech specification/Drawings Painting report S E
10.2.2 Dry film thickness Major Measurement Coat meter or Elcometer Random Tech specification/Drawings Tech specification/Drawings Painting report S E
Intermediate coat
10.3.1 Correct paint Major Verification Nil 100% Tech specification/Drawings Tech specification/Drawings Painting report S E
10.3.2 Dry film thickness Major Measurement Coat meter or Elcometer Random Tech specification/Drawings Tech specification/Drawings Painting report S E
Final coat
10.4.1 Correct paint Major Verification Nil 100% Tech specification/Drawings Tech specification/Drawings Painting report S E
10.4.2 Dry film thickness Critical Measurements Coat meter or Elcometer Random Tech specification/Drawings Tech specification/Drawings Painting report S EF
12 Erection Works
Check for cleanliness of structures before Outer and inner surfaces to be free from
Pre assembly level,straightness,diagonal,bolt Water level,tape,torque

12.3 Major Measurements 100% Tech specification/Drawings Tech specification/Drawings SIR S E
tightness. wrench.
12.5 Front release Critical Measurements 100% Tech specification/Drawings Tech specification/Drawings Front release report. S EF
level
12.6 Check for the coloumn oriantation Major Visual Water level,tape,theodolite 100% Tech specification/Drawings Tech specification/Drawings Coloumn Verticality report S E
12.7 Check for coloumn axis and level Major Measurements Water level,tape,theodolite 100% Tech specification/Drawings Tech specification/Drawings Coloumn Verticality report S E
12.8 Check for coloumn verticality-before grouting Major Measurements Water level,tape,theodolite 100% Tech specification/Drawings Tech specification/Drawings Coloumn Verticality report S E
Visual/Mesurem
12.9 Grouting Critical Tape 100% Tech specification/Drawings Tech specification/Drawings Grouting release reports S EF
ent
13 Check for coloumn verticality-after grouting. Critical Measurements Water level,tape,theodolite 100% Tech specification/Drawings Tech specification/Drawings Coloumn Verticality report S EF
Level of supports of beams,trusses,purlins,girders

13.1 Major Measurements Water level,tape,theodolite Random Tech specification/Drawings Tech specification/Drawings Coloumn Verticality report S E
etc.

Torque tightening of nuts and bolts(whereever
13.2 Major Verification Torque wrench. Random Tech specification/Drawings Tech specification/Drawings Torque tighting report S E
applicable)
Welding on attachments,brazing,etc where ever

13.3 Major Visual Nil Random Tech specification/Drawings/AWS D 1.1 Tech specification/Drawings/AWS D 1.1 WISR S E
applicable
14 NDT on structural welding Critical Visual NDT kit As per NDT plan Tech specification/Drawings/AWS D 1.1 Tech specification/Drawings/AWS D 1.1 NDT report S EF
Stage wise deflection measurement of structure

15 Major Measurements Water level,tape,theodolite 100% Tech specification/Drawings Tech specification/Drawings Coloumn Verticality report S E
after pressure part erection
Surfaces to be free from dust and sticking

16 Surface preparation for painting the structure Major Visual Wire brush Random Nil Painting report S E
dirts.
17 Dry film thickness Major Measurements Coat meter or Elcometer Random Tech specification/Drawings Tech specification/Drawings Painting report S E

FIELD QUALITY PLAN FOR CABLE LAYING AND TERMINATION.

1 Material Receipt Verification Major Visual Nil 100% Material Dispatch Clearence supply,free fromdamages,verification of

2 Material storage and preservation. Major Visual Nil Random

1. Drawings
Pre Erection
Cable termination / jointing kits

Final check
Check suitability of kit for the cable size and availability of all
Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Register at site
accessories.
Final check
Check all accessories are in good condition. Minor Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Register at site
Final check
Check expiry dates of compounds Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Register at site
Final check
Check that materials stored are covered as per
Minor Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Register at site
manufacturer's instructions
Power and control cables

Final check
Check whether drum has been placed properly on the jack
to unroll the cable.
Final check
Check whether rollers are placed in the cable routes if
required
Final check
Check all rollers are free from sharp edges Minor Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Register at site
Final check
Check proper size of cable is being laid and in the direction
it is to be unrolled.
Final check
Measurement
Check continuity of cable in drum Major Continuity Tester 100% Tech specification/Drawings Tech specification/Drawings Register at site
s
Final check
Measurement
Check IR of cable Major 500 V Megger 100% Tech specification/Drawings Tech specification/Drawings Register at site
s
Final check
Check that all relevant cable schedule termination details
are received .
Final check
Check that the various openings, pockets,etc. have been
provided as per drawings.
Final check
Check that all tools, tackles and machines are available at
site for erection
Final check
Check for the qualifications of technicians for cable
Critical Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Register at site
termination and jointing.
Cable trays, covers and accessories

Final check
Check proper size of trays and accessories are being used Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Register at site
Final check
Check damages to welding/galvanisation etc. Minor Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Register at site
Final check
Check supports are strong and painted Minor Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Register at site
Final check
Check tray route is free from obstruction Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Register at site
Final check
Ensure that if there is any change in the cable layout
drawings, it has the approval of APIL
E 01 ALSTOM Confidential Page 97

Final check
Ensure that identification designation as per the drawings
are painted at each end of tray
Final check
Ensure that cable tray mounting arrangements are as per
the cable trench layout drawings
Final check
Ensure that provision of plates/inserts for cable tray are in
line with the requirement
Check WPS/WPQ/PQR Critical Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Checklist
Welder qualification
Ensure that qualified persons are employed for welding Critical Visual Nil 100% WPS/ASME SEC IX WPS/ASME SEC IX
report.
Erection
Final check
Check clean/ tight fitting of conductor Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Register at site
Final check
Check proper bending of all conductors Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Register at site
Final check
Check proper alignment of complete jointing or termination Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Register at site
Final check
Check / identify each phase before jointing Major Visual Continuity Tester 100% Tech specification/Drawings Tech specification/Drawings Register at site
Final check
Check whether all components are fixed properly Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Register at site
Final check
Ensure that entire work is done as per manufacturer's
instructions
Final check
Ensure that adequate space is available in the proposed
cable route
Final check
While pulling the cables, by machinery, tension should not Measurement
Minor Nil 100% Tech specification/Drawings Tech specification/Drawings Register at site
exceed the recommended limit s
Final check
Ensure that cables are pulled through hume/ steel pipes for
road crossing, etc.as per drwg
Final check
Ensure that laying procedures are followed while laying
cables in excavated trenches
Final check
Ensure cable tags are fixed as per specs. Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Register at site
Cable tray/ conduits/ PVC duct laying- fabrication

Final check
Installation : Connection/jointing Bending/ Threading in case
of more than single piece
Cable tray: Pre-fabrication

Tray fabrication and support fabrication Tightness / Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Inspection reports
Firmness / weld quality
Installation of cable tray before cable laying: Bolting,Welding

for tray supports Earthing Alignment of cross over cable Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Inspection reports
trays Completion/ workmanship
Check the maximum clearance between the top most tray

Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Inspection reports
tier and the structural member
Check the minimum vertical clearance between the lowest

cable and structural member
Ensure that all top tier cable trays are covered with steel
tray cover as per specs
Ensure that all continuous length of cable trays are earthed Critical Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Inspection reports
Check Galvanising of tray / absence of rust Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Inspection reports
Check continuity of cable tray route Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Inspection reports
Check the spacing between the supports of cable trays Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Inspection reports
Check all trays and covers are fixed properly Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Inspection reports
Check that no deflections in tray due to improper support Critical Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Inspection reports


FIELD QUALITY PLAN FOR LV SWITCHGEARS
Material Receipt Verification Major Visual Nil 100% Material Dispatch Clearence supply,free fromdamages,verification of
Material storage and preservation. Major Visual Nil Random

1. Drawings
Pre Erection
Check that all required installation manual , drawings factory

Major Visual Nil 100% Master drawing list Master drawing list Site register
test report are available
Check the layout of base channels and ensure the correct

Major Visual Nil 100% Layout drawings Layout drawings Site register
provisions for cable entry openings
Ensure, level and centre lines are within the prescribed
Measuring tape
limits and they match with the requirements of incoming Major Visual 100% Tech specification/Drawings Tech specification/Drawings Site register
and Spirit level
busducts, if any
Erection
Check that panel is placed on foundation as per drawing . Minor Visual Nil 100% Layout drawings Layout drawings Site register
Check that gasket is provided between two shipping

Minor Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Site register
sections before joining of shipping sections
Check that earthing of various cubicles with main earthing

Major Visual Nil 100% Earthing LayOut Drawing Earthing LayOut Drawing Site register
grid as per approved earthing layout drawing
Check that terminations are proper Major Visual Nil 100% Approved External Connection Drawing Approved External Connection Drawing Site register
Check tightness of bolted joints of bus bars by torque Measurement

Major Torque wrench 100% IS: 1367 Part 5 IS: 1367 Part 5 Site register
wrench s
Check all components as per approved drawings are
Minor Visual Nil 100% Bill of Mate rial Drawings- Bill of Mate rial Drawings- Site register
available and properly fitted .
Check the condition of inside connections & their connection
Minor Visual Nil 100% Approved SLD/ GA/Scheme Approved SLD/ GA/Scheme Site register
for any damage/dispalcement
Check all the supports are intact and have not been
damaged in transit particularly check chipping and crack, if Minor Visual Nil 100% Bill of Mate rial Drawings- Bill of Mate rial Drawings- Site register
any
Check that all fish plates of main control and earth bus bars Measurement
Major Torque wrench 100% IS: 1367 Part 5 IS: 1367 Part 5 Site register
are tightened properly s
Check that through cleaning of insulators/ bus bars support

Minor Visual Nil 100% Erec. Check List Dirt free Site register
is done
Check that all doors and covers of panels are properly
Minor Visual Nil 100% Erec. Check List Easy Movement & Lockable Site register
closing.
Check that equipments structure is properly tack welded /
bolted to the foundation

FIELD QUALITY PLAN FOR MV SWITCHGEARS

1. Drawings
Pre Erection
Check that all required installation manual , drawings factory

Major Visual Nil 100% Master drawing list Master drawing list Site register
test report are available
Check the layout of base channels and ensure the correct

Major Visual Nil 100% Layout drawings Layout drawings Site register
provisions for cable entry openings
Ensure, level and centre lines are within the prescribed
Measuring tape
limits and they match with the requirements of incoming Major Visual 100% Tech specification/Drawings Tech specification/Drawings Site register
and Spirit level
busducts, if any
Ensure proper grouting of the base channel Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Site register
Ensure proper transport of panels from store to erection site

and on to the base channel
Erection
Check sequence wise (starting from one end or bus duct Spirit level and
Major Visual 100% Tech specification/Drawings Tech specification/Drawings Site register
pannel) installation, final levelling and bolting-up Torque wrench
Check main busbar connection Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Site register
Preparation of bus joint(removing oxidised layer with steel

Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings Site register
wire brush and application of conductive grease)
Measurement
Tightning of bus joints to the recomended torque values Major Torque wrench 100% IS: 1367 Part 5 IS: 1367 Part 5 Site register
s
Check interpanel control wiring, fixing of loose accessories
and wiring
Ensure the smooth opening of panel doors and drawing-out
and in of breaker trolleys, removal of rear and end cover

FIELD QUALITY PLAN FOR SWITCHYARD

1. Drawings
Pre Erection
Check for availability of all approved documents especially,

erection instruction manual, bill of material, packing lists,
Major Visual Nil 100% Master Drawing List Master Drawing List Record register
layout drawings, structural arrangement and erection
drawings as per the schedule.
Check that all approved factory test certificates are received

Minor Visual Nil 100% Master drawing list Master drawing list Record register
for equipment such as CT, PT, LA Isolators CBs etc.
Check the earthing scheme and ensure that all necessary

Earthing layout,
points have been brought out from station earth mat. for Major Visual Nil 100% IS : 3043 Record register
equipment earthing drawing
connecting with equipments towers etc. at required location
Check that CTs, CVTs, CBs etc. are in good conditions and
Major Visual Nil 100% O E M Manual O E M Manual Record register
are ready for assemblies/erection
Check that all tools & tackles, instruments etc. required for
Minor Visual Nil 100% List of tools & tackles In working condition Record register
erection are available at site.
Check that all necessary testing kits and accessories are

available at site duly calibrated wherever necessary for Major Visual Nil 100% List of testing instruments / kits, Calibration reports Record register
carrying out testing during erection.
Check for the availability of required erection hardwares,

Minor Visual Nil 100% Bill of Mate rial Drawings- Bill of Mate rial Drawings- Site register
foundation bolts, earthing
Erection
General
Check that the structures are properly tightened/grouted Torque Wrench

Minor Visual 100% Structure & layout drawing Structure & layout drawing Record register
only after exact alignment and Spirit level
Check that all assemblies required are available at site. Major Visual Nil 100% Equipment drawing Equipment drawing Record register
Check that associated equipment are placed in their proper

Major Visual Nil 100% Equipment drawing & layout drawing Equipment drawing & layout drawing Record register
position during the erection
Check that the clearances between phases and with earth
Major Visual Measuring tape 100% Equipment drawing & layout drawing Equipment drawing & layout drawing Record register
are as per layout drg.
Check that CTs are erected strictly as per layout drawing

and in correct order such that the polarity is OK. Ensure that
Major Visual Nil 100% Equipment drawing & layout drawing Equipment drawing & layout drawing Record register
the secondaries remain shorted until the secondaries are
connected to their respective instruments/relays.
Check oil levels Major Visual Nil 100% Instruction manual Instruction manual Record register
Check that earthing of various equipment structures etc. are

Major Visual Nil 100% Equipment drawing & layout drawing IS : 3043 Record register
done as per approved earthing drawing.
Circuit Breakers
Ensure that breakers are erected with proper handling

Major Visual crane 100% Instruction manual O E M Manual Record register
equipment, check slings.
Ensure correct phase sequence and location of operating
Major Visual Nil 100% Equipment drawing & layout drawing O E M Manual Record register
mechanism as per drawing.

Measurement
Check tightness of nuts and bolts with torque wrench. Major Torque wrench 100% Instruction manual O E M Manual Record register
s
Measurement Multimeter,
Check continuity of electrical connections. Major 100% Single line diagram, breaker schematic diagram O E M Manual Record register
s continuity tester
Ensure that operating mechanism is correctly assembled

and erected with use of proper hardener / locktite wherever Major Visual Nil 100% Instruction manual O E M Manual Record register
necessary
Check alignment of structures Major Visual Nil 100% Structure drawing O E M Manual Record register
Check erection & alignment of air receiver Major Visual Nil 100% Equipment drawing O E M Manual Record register
Check mounting of poles, control cubicle, density monitor,

Critical Visual Nil 100% Equipment drawing O E M Manual Record register
compressor etc
Ensure proper tightening of density monitor and SF6 piping. Critical Visual Torque wrench 100% Equipment drawing O E M Manual Record register
Check SF6 gas leakage Critical Visual Pr. Gauge 100% Equipment drawing O E M Manual Record register
Current Transformer
Check case for oil marks, damage or any other defect to

Major Visual Nil 100% Equipment drawing O E M Manual Record register
primary and secondary terminals.
Ensure the lifting of CT using lifting lugs only (protect
Major Visual Nil 100% Instruction manual O E M Manual Record register
porcelain)
Check earthing terminal for connection to earthmat at
correct location.
Check mounting of CT on structure, ensuring correct Rating plate,
Major Visual Nil 100% O E M Manual Record register
polarity and level with Aluminium Tube. Connection diagram section drawing
Measurement
Check insulation resistance before & after erection. Critical 500 V Megger 100% Instruction manual O E M Manual Record register
s
Check all CT secondary cores are connected or cores Measurement
Critical Nil 100% Instruction manual O E M Manual Record register
shorted. s
Check oil level of CT Major Visual Nil 100% Instruction manual O E M Manual Record register
Voltage Transformer/CVT
Check case for oil marks/damage Major Visual Nil 100% Equipment drawing O E M Manual Record register
Ensure lifting of CVT using lifting lugs only Major Visual Nil 100% Instruction manual O E M Manual Record register
Ensure mounting of base of CVT on the supporting structure

with respect to correct orientation and level.
Check wiring of secondary terminals and ensure that it is Rating plate,

done as per the wiring diagram Connection diagram
Rating plate,
Ensure proper connection of secondary terminal. Major Visual Nil 100% O E M Manual Record register
Connection diagram
Instruction manual
Ensure earthing of HT if HF connection is not used. Critical Visual Nil 100% O E M Manual Record register
Connection diagram
Check that the shorting wire between primary terminal and
HT terminal or tank is removed.
Measurement
Check secondary fuses for continuity and rating Major Continuity tester 100% Instruction manual O E M Manual Record register
s
Check for level of oil in the tank Major Visual Nil 100% Instruction manual O E M Manual Record register
Check removal of breather plug(if any) Major Visual Nil 100% Instruction manual O E M Manual Record register
Centre Break Isolator
Check rigidity of foundation bolts Major Visual Nil 100% Structure drawing O E M Manual Record register
Check erection & alignment of structure Major Visual Nil 100% Structure drawing O E M Manual Record register
Check level of the base, housing assembly and flange. Major Visual Spirit level 100% Equipment drawing O E M Manual Record register

Ensure proper erection of poles with respect to drive
mechanism.
Check installation of insulator stacks and tightness of the

Major Visual Torque wrench 100% Equipment drawing O E M Manual Record register
bolts.
Check installation of all components and assemblies
completely as per drawing.
Check operation of the isolator by rotating one of the

insulator stack manually and adjust the length of the
crossed tandem assembly to ensure proper engagement of
contacts during closing
Check alignment of isolators as per manufacturer’s

Major Visual Nil 100% Instruction manual layout drawing O E M Manual Record register
instruction manual.
Check mounting of appropriate connector on the terminal

Major Visual Nil 100% Erection key diagram O E M Manual Record register
pads and its tightness.
Ensure that stringing of conductor / bus bar do not strain
rotating insulator columns.
Check wiring of motor operating mechanism and power
Major Visual Nil 100% Wiring diagram O E M Manual Record register
supply connection
Phase sequence
Check the polarity of DC and phase sequence of AC Measurement
Critical meter / 100% Wiring diagram O E M Manual Record register
sources. s
Multimeter
Check installation of main and earth blade operating
mechanism and check its functioning by operating it couple Major Visual Nil 100% Equipment drawing O E M Manual Record register
of times manually.
Ensure that there is no undue downward thrust on the

flanges of the operating mechanism and operating pipes are Major Visual Nil 100% Equipment drawing O E M Manual Record register
vertical.
Check electrical gang operation through common control
cubicle locally.
Check proper operation of auxiliary contacts during manual
operation.
Lightning Arrester
Check cleanliness of surfaces of the arrester and IR value Measurement

Major megger 100% Equipment drawing O E M Manual Record register
with 1000 Megger s
Check for order of assembly as per drawing. Major Visual Nil 100% Equipment drawing O E M Manual Record register
Ensure erection with proper lifting device. Major Visual Nil 100% Instruction manual layout drawing O E M Manual Record register
Check that the insulating base is properly bolted with the

structure
Check mounting of surge monitor as per drawing and its
connection in series with arrestor & parallel to insulating Major Visual Nil 100% Equipment drawing O E M Manual Record register
base.
Ensure that corona rings do not strike with the porcelain
during erection.
Aluminium Tube welding & Erection of Bus
Ensure thickness of tube is as per specification by Measurement

Major Vernier Calliper 100% Bill of material Specification sheet Record register
measuring ID & OD. s
Inspect the tube visually for damages Major Visual Nil 100% Bill of material No deep cuts Record register
Check for proper alignment of tube and well fitting of sleeve

Major Visual Nil 100% Work instruction Erection Drawing Record register
before welding.
Before commencing the welding check that no inflammable
Major Visual Nil 100% Safety Manual Safety Manual Record register
material is present around the work spot.
Ensure that the welding of aluminium tube is done as per

Major Visual Nil 100% Welding procedure Welding procedure Record register
WPS and PQR
Check that alignment is achieved correctly & proper

tightness.
Check soundness of aluminium pipe joints-DPT/RT Critical Visual TEST KIT 100% ANSI ANSI TEST REPORT
Stringing of Main Bus Bars
Ensure use of correct type of insulator Major Visual Nil 100% Bill of material Erection Drawing Record register

Measurement
Check for tension or sag Major Dynamometer 100% Sag-tension chart Sag-tension chart Record register
s
Check clamping of conductor, tightness of clamp, Measurement

Major Torque wrench 100% Layout drawing / IS:1367 - Part 5 Layout drawing / IS:1367 - Part 5 Record register
orientation and looping without loss of tension s
Tight the bolts of clamps and connector using torque Measurement
Major Torque wrench 100% Layout drawing / IS:1367 - Part 5 Layout drawing / IS:1367 - Part 5 Record register
wrench. s
Measurement
Check mV drop of the equipment power connectors. Major Micro-ohmmeter 100% Work instruction Less than 200 Micro-ohms Record register
s

FIELD QUALITY PLAN FOR TRANSFORMERS AND REACTORS

1. Drawings
Pre-Erection
Availability of Instructions, erection manual/ drgs and

Minor Physical Nil 100% Master Drawing List Master Drawing List Register
documents
Check for the complete receipt of material/ Accessories with

Major Physical Nil 100% O.E.M. Manual/ Appd. Drg. O.E.M. Manual/ Appd. Drg. do
all mountings
Check that all terminals are smooth and free of dirt /dents
Major Visual Nil 100% O.E.M. Manual O.E.M. Manual do
etc.
Check the availability of all necessary
Major Physical Nil 100% O.E.M. Manual O.E.M. Manual do
equipment’s/hardware as per O.E.M
Check the Earthing scheme Major Physical Nil 100% Earthing layout /equipment. earthing Drg. All necessary points should be available do
Vacuum Pump with accessories (Oil & Filtration plant )
Capacity Critical Visual Nil 100% O.E.M. Manual O.E.M. Manual do
Boost capacity Major Visual Nil 100% O.E.M. Manual O.E.M. Manual Register
Oil Storage Tank
Capacity Major Visual Nil 100% O.E.M. Manual O.E.M. Manual do
Air Tightness Major Visual Nil 100% O.E.M. Manual O.E.M. Manual do
Interior of Tank should be painted with oil resistant paint Major Visual Nil 100% O.E.M. Manual O.E.M. Manual do
Main Transformer (Gas filled)
Gas pressure Critical Physical Nil 100% O.E.M. Manual O.E.M. Manual Register
Check for Dirt / Dust on terminals Major Visual Nil 100% O.E.M.Manual should be clean do
Tightness of Bolts Major Physical Torque wrench 100% O.E.M.Manual O.E.M.Manual do
Oil level ( if oil filled) Critical Visual Nil 100% O.E.M. Manual O.E.M. Manual do
Check on Gaskets for leakage Major Visual Nil 100% O.E.M. Manual O.E.M. Manual do
Condenser Bushing
Physical check for Damage Major Visual Nil 100% O.E.M. Manual O.E.M. Manual do
Oil leakage’s Critical Visual Nil 100% O.E.M. Manual O.E.M. Manual do
Check for Bushing leads sufficient length. Major Physical Measuring tape 100% O.E.M.Manual O.E.M. Manual Register
elec-
Insulation Resistance and tan dellta Major 5 KV Megger &TanDelta kit 100% O.E.M. Manual > 5000M ohms. do
measurement

All Pipe Work
Oil flushing Major Physical Oil filteration Unit 100% free of foreign mtls do
Leakage check Major Visual Nil 100% No Leakage
Paint Major Visual Nil 100% No rust or peel of paint do
OIL (Drum and Transformer)
Resistivity Major Measurement Lab Testing Sample O.E.M. Manual O.E.M. Manual do
Break Down Voltage Major -do- Lab Testing Sample O.E.M. Manual O.E.M. Manual do
Erection
Civil Foundation
Foundation ,centre lines and levels for transformer&NGR

Major Physical
Measuring tape and Spirit level 100% Appd.Drg. Appd.Drg. Report
etc. cable trenches, tail alignments .
Dimensions levels etc. Major Physical do 100% ABB.Drgs/ Site Drgs. ABB Drgs / Site Drgs. do
Transformer Placement
Placing main tank on plinth and centring on both axes Major Physical do 100% do do do
check that the rollers are cleaned and greased properly

Major Physical Nil 100% do do
before assembly under the transformer tank.
Dimension and level Major Physical

Measuring tape and Spirit level 100% do do do
Erection of headers, radiators, pipe work, conservator,

breather etc.
Conformity with approved drgs Major Physical do 100% Instruction manual/GA Drawings Instruction manual / GA Drawings do
Erection of HV and LV Bushings
check that items to be mounted on, transformer are cleared

Major Visual Nil 100% O.E.M.Manual O.E.M.Manual do
and fibrous material
Check for correct oil level and absence of physical
Major Visual Nil 100% O.E.M. Manual O.E.M. Manual Report
damages.
Mounting of instruments like B. Relay OTI,WTI , OSR
etc. .
Check that secondary leads are intact and kept shorted
Major Visual Nil 100% O.E.M. Manual O.E.M. Manual do
(bushing CT)
Check for absence of physical damages Major Visual Nil 100% O.E.M. Manual O.E.M. Manual do
Check for correct operations. Major Electrical
Operation major Verification 100% O.E.M. Manual O.E.M. Manual
Cooler pumps and fans
Check for IR. Values Major Measurement 500 V Megger 100% O.E.M. Manual O.E.M. Manual Report
Damages Major Visual Nil 100% O.E.M. Manual O.E.M. Manual do
Check for Alignment Major Visual Nil 100% O.E.M. Manual O.E.M. Manual do
Fitting of M. Box . O.E.M. Manual O.E.M. Manual do
Paper insertion test on gasketting Major Physical Paper 100% Appd. Drg./ O.E.M. Manual Appd. Drg./ O.E.M. Manual do
Check for gland fittings Major Visual Nil 100% do do do

Check for physical damages. Major Visual Nil 100% O.E.M.Manual O.E.M.Manual Report
Fitting of tap changer driver.
End limits Major Visual Nil 100% O.E.M.Manual O.E.M.Manual Report
Rotation lag Major Visual Nil 100% O.E.M.Manual O.E.M.Manual do
Matching of taps Major Visual Nil 100% O.E.M.Manual O.E.M.Manual do
IR. Values Major Measurement 500v Megger 100% O.E.M.Manual O.E.M.Manual do
Filtration, testing , top up of oil after filling.
To be Tested in
Oil Test after filling(filling to be done under vacuum) Major Phys./Elect. 100% O.E.M. Manual/Tech. Spec. O.E.M. Manual do
Near by lab
BDV+PPM(before and after filling) Major Electrical do 100% IS:1866 IS:1866 do
Check for oil level(after filling) Major Visual Nil 100% O.E.M. Manual O.E.M. Manual do

FIELD QUALITY PLAN FOR LIGHTING



1. Drawings
Pre Erection
Check if all erection drawings are available Major Visual Nil 100% Master Drawing List Master Drawing List Register at site
Check if all safety clearance have been obtained Major Visual Nil 100% O E M Manual O E M Manual -do-
Check if all components of lighting fixtures are available Major Visual Nil 100% Mfg. Manuals / Appd. Drwg Mfg. Manuals / Appd. Drwg -do-
Lighting Wires
Check if all the sizes and colours are available Major Visual Nil 100% -do- -do- -do-
C heck if all types conduits and Lighting Poles are

Major Visual Nil 100% -do- -do- -do-
available.
Check for the plan and layouts Major Visual Nil 100% -do- -do- -do-
Check if all fittings are also available Major Visual Nil 100% -do- -do- -do-
Check if all poles and coundits have protective coatings Major Visual Nil 100% -do- -do- -do-
Erection
Check that the receptacles is securely fixed to the

Major Visual Nil 100% Mfg. Manuals / Appd. Drwg Mfg. Manuals / Appd. Drwg Register at site
wall/coloumn/steel structure
Check the alignment of the receptacle Major Visual Nil 100% -do- -do- -do-
Check that earth line is connected to the earth pin Major Visual Nil 100% -do- -do- -do-
Check that the connection/looping of the sub-circuit is in line

Major Visual Nil 100% -do- -do- -do-
with the approved drawing
Check that switches are properly identified Major Visual Nil 100% -do- -do- -do-
Check the continuity of earth wire and IR of the cables Major Visual Nil 100% -do- -do- -do-
Check the making of the portion that would go in the earth Major Visual Nil 100% -do- -do- -do-
Check if the poles are standing straight Major Visual Nil 100% -do- -do- -do-
Check if the poles are in line with others Major Visual Nil 100% -do- -do- -do-
Check if GI condiuts is also plumbed Major Visual Nil 100% Mfg. Manuals / Appd. Drwg Mfg. Manuals / Appd. Drwg Register at site
Check if T arms are properly bolted Major Visual Nil 100% -do- -do- -do-
Lighting Panels

Check that unpacking the panels and rolling upto foundation
Major Visual Nil 100% Appd drawings/ Specifications Appd drawings/ Specifications Register at site
is done in open way
Check that panel is placed on foundation properly Major Visual Nil 100% -do- -do- -do-
Check proper drilling of gland plates Major Visual Nil 100% -do- -do- -do-
Check the power and control terminations as per approved

Critical Visual Nil 100% -do- -do- -do-
drawing
Check that connections are tight Major Physical Hand tight 100% -do- -do- -do-
Check if paint touch up is done proplerly Major Visual Nil 100% -do- -do- -do-

FIELD QUALITY PLAN FOR CIRCUIT BREAKER.



1. Drawings
Ensure that breakers are erected with proper handling

Major Visual crane 100% Instruction manual O E M Manual Record register
equipment, check slings.
Ensure correct phase sequence and location of operating
Major Visual Nil 100% Equipment drawing & layout drawing O E M Manual Record register
mechanism as per drawing.
Measurement
Check tightness of nuts and bolts with torque wrench. Major Torque wrench 100% Instruction manual O E M Manual Record register
s
Measurement Multimeter,
Check continuity of electrical connections. Major 100% Single line diagram, breaker schematic diagram O E M Manual Record register
s continuity tester
Ensure that operating mechanism is correctly assembled

and erected with use of proper hardener / locktite wherever Major Visual Nil 100% Instruction manual O E M Manual Record register
necessary
Check alignment of structures Major Visual Nil 100% Structure drawing O E M Manual Record register
Check erection & alignment of air receiver Major Visual Nil 100% Equipment drawing O E M Manual Record register
Check mounting of poles, control cubicle, density monitor,

Critical Visual Nil 100% Equipment drawing O E M Manual Record register
compressor etc
Ensure proper tightening of density monitor and SF6 piping. Critical Visual Torque wrench 100% Equipment drawing O E M Manual Record register
Check SF6 gas leakage Critical Visual Pr. Gauge 100% Equipment drawing O E M Manual Record register

FIELD QUALITY PLAN FOR CURRENT TRANSFORMER.


1. Drawings
Check case for oil marks, damage or any other defect to

primary and secondary terminals.
Ensure the lifting of CT using lifting lugs only (protect

porcelain)
Check earthing terminal for connection to earthmat at
correct location.
Check mounting of CT on structure, ensuring correct Rating plate,
polarity and level with Aluminium Tube. Connection diagram section drawing
Measurement
Check insulation resistance before & after erection. Critical 500 V Megger 100% Instruction manual O E M Manual Record register
s
Check all CT secondary cores are connected or cores Measurement
Critical Nil 100% Instruction manual O E M Manual Record register
shorted. s
Check oil level of CT Major Visual Nil 100% Instruction manual O E M Manual Record register

FIELD QUALITY PLAN FOR VOLTAGE TRANSFORMER/CVT

1. Drawings
Check case for oil marks/damage Major Visual Nil 100% Equipment drawing O E M Manual Record register
Ensure lifting of CVT using lifting lugs only Major Visual Nil 100% Instruction manual O E M Manual Record register
Ensure mounting of base of CVT on the supporting structure

with respect to correct orientation and level.
Check wiring of secondary terminals and ensure that it is Rating plate,
done as per the wiring diagram Connection diagram
Rating plate,
Ensure proper connection of secondary terminal. Major Visual Nil 100% O E M Manual Record register
Connection diagram
Instruction manual
Ensure earthing of HT if HF connection is not used. Critical Visual Nil 100% O E M Manual Record register
Connection diagram
Check that the shorting wire between primary terminal and
HT terminal or tank is removed.
Measurement
Check secondary fuses for continuity and rating Major Continuity tester 100% Instruction manual O E M Manual Record register
s
Check for level of oil in the tank Major Visual Nil 100% Instruction manual O E M Manual Record register
Check removal of breather plug(if any) Major Visual Nil 100% Instruction manual O E M Manual Record register

FIELD QUALITY PLAN FOR CENTRE BREAK ISOLATOR.

1. Drawings
Check rigidity of foundation bolts Major Visual Nil 100% Structure drawing O E M Manual Record register
Check erection & alignment of structure Major Visual Nil 100% Structure drawing O E M Manual Record register
Check level of the base, housing assembly and flange. Major Visual Spirit level 100% Equipment drawing O E M Manual Record register
Ensure proper erection of poles with respect to drive

mechanism.
Check installation of insulator stacks and tightness of the
bolts.
Check installation of all components and assemblies
completely as per drawing.
Check operation of the isolator by rotating one of the

insulator stack manually and adjust the length of the
crossed tandem assembly to ensure proper engagement of
contacts during closing
Check alignment of isolators as per manufacturer’s

Major Visual Nil 100% Instruction manual layout drawing O E M Manual Record register
instruction manual.
Check mounting of appropriate connector on the terminal

pads and its tightness.
Ensure that stringing of conductor / bus bar do not strain
rotating insulator columns.
Check wiring of motor operating mechanism and power
Major Visual Nil 100% Wiring diagram O E M Manual Record register
supply connection
Phase sequence
Check the polarity of DC and phase sequence of AC Measurement
Critical meter / 100% Wiring diagram O E M Manual Record register
sources. s
Multimeter
Check installation of main and earth blade operating
mechanism and check its functioning by operating it couple Major Visual Nil 100% Equipment drawing O E M Manual Record register
of times manually.
Ensure that there is no undue downward thrust on the
flanges of the operating mechanism and operating pipes are Major Visual Nil 100% Equipment drawing O E M Manual Record register
vertical.
Check electrical gang operation through common control
cubicle locally.
Check proper operation of auxiliary contacts during manual
operation.

FIELD QUALITY PLAN FOR LIGHTNING ARRESTOR.

1. Drawings
Check cleanliness of surfaces of the arrester and IR value Measurement

Major megger 100% Equipment drawing O E M Manual Record register
with 1000 Megger s
Check for order of assembly as per drawing. Major Visual Nil 100% Equipment drawing O E M Manual Record register
Ensure erection with proper lifting device. Major Visual Nil 100% Instruction manual layout drawing O E M Manual Record register
Check that the insulating base is properly bolted with the

structure
Check mounting of surge monitor as per drawing and its
connection in series with arrestor & parallel to insulating Major Visual Nil 100% Equipment drawing O E M Manual Record register
base.
Ensure that corona rings do not strike with the porcelain
during erection.

FIELD QUALITY PLAN FOR C & R PANELS.


1. Drawings
Position of Panel
Steadiness of fixing, interconnection of panels Major Major Visual 100% Approved drawings Approved drawings
Instruments, relays, meters etc.
Proper mounting Major Major Visual 100% Approved drawings & mfg. Catalogues Approved drawings & mfg. Catalogues
Proper earthing of all panels (continuity of earthing) Major Major Visual 100% Approved drawings Approved drawings
Electrical wiring including inter panel AC/DC wiring
Ferruling, lugs, crimping, dressing, continuity Major Major Visual, testing 100% Approved drawings Approved drawings, wiring diagram
Control cables
Approved cable schedule & interconnection As per approved cable schedule &
Connection, dressing, sealing of openings in gland plate. Major Major Visual 100%
drawings interconnection drawings
Knobs of relays
Accessibility & resetting of all operating points Major Major Visual 100% Approved drawings Approved drawings
TESTING & PRE-COMMISSIONING :
Earth continuity Major Major Testing 100% Approved drawings Approved drawings
Insulation Resistance Withstand test Critical Major Measuring 100% As per tech. spec. & relevant Standards As per tech. spec. & relevant Standards
Meters
As per technical spec. & relevant

Operational & functional checks Major Major Testing 100% As per approved drawings
standard
Relays
Operational Check for individual relays: Operation of relays

& time setting. Faultless operation as per Approved Commissioning Test
Major Critical Testing 100% Manfuacturing catalogue Y
Integrated Testing : Testing of the Electrical system and for Schematic Drawings. Report
all relays
Electrical System Check
Protection alarm, trip ckt. Annunciation, Indicating Operation, fault Commissioning Test
Critical Critical 100% Approved drawings. Approved drawings. Y
lamps,operation of bell/ hooter etc. simulation Report
COMMISSIONING :
Commissioning Test
Performance Critical Critical Visual 100% Approved drawings. No abnormality Y
Report


FIELD QUALITY PLAN FOR GENERATOR TRANSFORMER.

1. Drawings
Record reading of impact recorder Minor Visual impact recorder on recipt erection and maintaince manual erection and maintaince manual MIER
If permanaent location is not ready ensure that temporary

Minor Visual Nil at the time of storage erection and maintaince manual hard and leveled ground ITSR
storage is done in a suitable location
Checkthat the equipment is never stored in a polluted area Minor Visual Nil at the time of storage erection and maintaince manual unpolluted ITSR
check that the equipment is kept on sleepers/rollers

Minor Visual Nil at the time of storage erection and maintaince manual normal air direction shall be considered ITSR
mounted facilitating free flow of air underneath.
for gas filled storage,periodically check the gas pressure
major Visual pr. Gauge weekly erection and maintaince manual maintain gaspressur of 0.1 to 0.2 kg/cm2 PRC
and record
Oil drum
check that drum are stored in protected area and not stored
Minor Visual Nil at the time of storage erection and maintaince manual seals intact and no leakages MIER
on their face side
oil levelgauge,buchholz relay,silica

gelbreather,thermometers etc
check tht these are stored indoor without damage to fragile
Minor Visual Nil at the time of storage erection and maintaince manual no physical damage MIER
parts.
check that the supports,pipes and turrets are stored in
respective cases where there is nowater logging alos check
Minor Visual Nil at the time of storage erection and maintaince manual no physical damage MIER
pipes ,turrets,radiators etc for tightness of their blanking
plates.
bushing
check that bushings are stored in respective cases in

protected area.Bushing to be stored in horizontal condition Minor Visual Nil at the time of storage erection and maintaince manual no physical damage MIER
with oil level gauge facing downwards
Marshalling box
check that the marshalling box are stored vertical Minor Visual Nil at the time of storage erection and maintaince manual no physical damage MIER

FIELD QUALITY PLAN FOR BOILER SUPPORTING STRUCTURE.



1. WPS
3. Drawings

4 Critical Lab Test Standard WPS/ASME Sec IX. ASME Sec IX. PQR Test records S EF
RT/Mechanic
S EFID.
al test
Check for cleanliness of structures before Outer and inner surfaces to be free from
7 Major Verification Nil 100% Nil ITSR S E

8 Major 100% Tech specification/Drawings Tech specification/Drawings SIR S E
9 Readiness of all safety aspects before erection. Major Verification Nil 100% Safety guidelines/manual Safety guidelines/manual Safety check list. S E

s level
11 Check for the coloumn oriantation Major Visual Water level,tape,theodolite 100% Tech specification/Drawings Tech specification/Drawings Coloumn Verticality report S E
Measurement
12 Check for coloumn axis and level Major Water level,tape,theodolite 100% Tech specification/Drawings Tech specification/Drawings Coloumn Verticality report S E
s
Measurement
13 Check for coloumn verticality-before grouting Major Water level,tape,theodolite 100% Tech specification/Drawings Tech specification/Drawings Coloumn Verticality report S E
s
Visual/Mesur
14 Grouting Critical Tape 100% Tech specification/Drawings Tech specification/Drawings Grouting release reports S EF
ement
Measurement
15 Check for coloumn verticality-after grouting. Critical Water level,tape,theodolite 100% Tech specification/Drawings Tech specification/Drawings Coloumn Verticality report S EF
s
Level of supports of beams,trusses,purlins,girders Measurement

16 Major Water level,tape,theodolite Random Tech specification/Drawings Tech specification/Drawings Coloumn Verticality report S E
etc. s

17 Major Verification Torque wrench. Random Tech specification/Drawings Tech specification/Drawings Torque tighting report S E
applicable)

18 Major Visual Nil Random Tech specification/Drawings/AWS D 1.1 Tech specification/Drawings/AWS D 1.1 WISR S E
applicable
19 NDT on structural welding Critical Visual NDT kit As per NDT plan Tech specification/Drawings/AWS D 1.1 Tech specification/Drawings/AWS D 1.1 NDT report S EF
Stage wise deflection measurement of structure Measurement

20 Major Water level,tape,theodolite 100% Tech specification/Drawings Tech specification/Drawings Coloumn Verticality report S E
after pressure part erection s

21 Surface preparation for painting the structure Major Visual Wire brush Random Nil Painting report S E
dirts.
Measurement
22 Dry film thickness Major Coat meter or Elcometer Random Tech specification/Drawings Tech specification/Drawings Painting report S E
s
Blr 01 ALSTOM Confidential Page 119


FIELD QUALITY PLAN FOR BOILER PRESSURE PARTS



1. WPS
3. Drawings

4 Critical Lab Test Standard WPS/ASME Sec IX. ASME Sec IX. PQR Test records S EF
RT/Mechanic
S EFID.
al test

7 Check for cleanliness of pipe before erection. Major Verification Nil 100% Nil ITSR S E

8 Pre assembly level,straightness,diagonal Major 100% Tech specification/Drawings Tech specification/Drawings SIR S E
s wrench.
9 Readiness of all safety aspects before erection. Major Verification Nil 100% Safety guidelines/manual Safety guidelines/manual Safety check list. S E
Measurement
s
11 Dimention and alingment of piping Major 100% Tech specification/Drawings Tech specification/Drawings Pipe alingment report S E
s level
Every day
12 Check for the baking of electrodes (if applicable) Major Verification before start of WPS/Electrode manufatures recomandations
recorder
welding
Measurement Thermal chalk /temp
13 Pre Heating Major As per WPS WPS/PQR WPS/PQR Heat treatment chart S E
s recorder
14 Weld root penetration Minor Visual NIL 100% WPS/Drawing WPS/Drawing WISR S S
15 Inter pass cleaning Minor Visual NIL 100% WPS/Drawing WPS/Drawing WISR S S
Measurement Thermal chalk /temp

16 Inter pass temperature Minor As per WPS WPS/PQR WPS/PQR Heat treatment chart S S
s recorder
Measurement
17 Final weld inspection Major Weld gauge/Template Random WPS/Drawing WPS/Drawing/ASME/ANSI/API/AWS/DIN/IBR/IS/BS WISR S E
s
Measurement
18 Post Weld heat treatment Critical Tempreature recorder As per WPS WPS/PQR WPS/PQR Heat treatment chart S EF
s
Tech Tech
19 NDT on field weld joints Critical Visual NDT kit As per NDT plan specification/Drawings/ASME/ANSI/IBR/DI specification/Drawings/ASME/ANSI/IBR/D NDT report S EF
N IN
fittings s
21 Major 100% Tech specification/Drawings Tech specification/Drawings Pipe alingment report S E
Measurement Tape,
22 Cold and hot settings of Pipe supports/hangers Major 100% Tech specification/Drawings Tech specification/Drawings Pipe alingment report S E
Final setting of disc spring plates for walls and
23 Major Visual NIL 100% Tech specification/Drawings Tech specification/Drawings SIR S E
tubes
Measurement Tape,
24 Tube pitch and tube to wall distances Major 100% Tech specification/Drawings Tech specification/Drawings SIR S E

25 Cleaning of drumholes and tubes Minor Visual NIL 100% Boiler bank tube expantion procedure Surfaces to be free from dust and sticking dirts. ITSR S S
Measurement
26 Boiler bank tube + furnance expantion Critical Micrometer/go-nogo gauge 100% Boiler bank tube expantion procedure Boiler bank tube expantion procedure Expantion reports. S EF
s
28 Pressure test/Leak test/ Hydrotest/Pneumatic test Critical Visual Pressure Gauge 100% Tech specification/Drawings/IBR rules Tech specification/Drawings/IBR rules Pressure test report S EF

FIELD QUALITY PLAN FOR ROTORY AIR PRE HEATERS.


2.1.1 1. WPS

2.1.3 3. Drawings
RT/Mechanic
2.3 Welder Qualification Test Critical Lab Test 100% Standard WPS/ASME Sec IX. ASME Sec IX. Welder Qualification record and S
welder's
EF ID.
al test
Check for cleanliness of air pre heaters before Outer and inner surfaces to be free from

s level
Measurement Tape,
3.1 Placement and leveling Minor 100% Tech specification/Drawings Tech specification/Drawings SIR S S
Measurement
3.2 Coupling alingment Critical level,Feeler gauge,dial 100% Tech specification/Drawings Tech specification/Drawings Alingment report S EF
s
gauge
3.3 Bolt tightening Major Verification Torque wrench. 100% Tech specification/Drawings Tech specification/Drawings Torque tighting report S E
Checking of correct instalation of heating element Measurement Tape,

container s Spirit level,water level
Measurement
s
Measurement
s
Measurement
4.3 NDT- UT on inear and outrer brek points Critical UT equipment 100% Tech specification/Drawings Tech specification/Drawings/ANSI NDT Report S EF
s
4.4 NDT- DPT on housing edge welds Critical Visual DPT Kit 5% Tech specification/Drawings Tech specification/Drawings/ANSI NDT report S EF
Measurement
6.1 Painting thikness and shade Major Coat meter or Elcometer Random Tech specification/Drawings Tech specification/Drawings Painting report S E
s

FIELD QUALITY PLAN FOR TUBULAR AIR PRE HEATERS.


2.1.1 1. WPS

2.1.3 3. Drawings
RT/Mechanic
2.3 Welder Qualification Test Critical Lab Test 100% Standard WPS/ASME Sec IX. ASME Sec IX. Welder Qualification record and S
welder's
EF ID.
al test
Check for cleanliness of air pre heaters before Outer and inner surfaces to be free from

s level
Tubes
8 Check for suppliers material test certificates. Critical Visual Nil 100% Tech specification/Drawings Availability of MTC ITSR S EF
Check marking of ref. holes for roller Measurement Water level,tape,dumpy

8.1 Critical 100% Tech specification/Drawings Tech specification/Drawings SIR S EF
expanding,recording of reference hole diameter. s level
8.2 Check of cleanliness prior to tubing. Minor Visual NIL 100% Tech specification/Drawings Surfaces to be free from dust and sticking dirts. ITSR S S
check during tubing,recording of the tube Visual/Mesur Water level,tape,dumpy

wallthickness at the marked ref. holes ement level
8.4 Check of cleanliness , prior to roller expanding. Major Visual NIL 100% Tech specification/Drawings Surfaces to be free from dust and sticking dirts. ITSR S E

8.5 Check during roller expanding of tubes. Major 100% Tech specification/Drawings Tech specification/Drawings SIR S E
ement level
check after roller expanding-milling back of tube Visual/Mesur Water level,tape,dumpy

ends,tube projections and tube inlets. ement level
Measurement
s
Blr 03A ALSTOM Confidential Page 124

FIELD QUALITY PLAN FOR STEAM AIR PRE HEATERS.



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test
Check for cleanliness of ateam air heaters before Outer and inner surfaces to be free from


s level
Measurement Tape,
Measurement
s
gauge
Measurement
s
Measurement
s
4.3 Tubular expanstion Critical Verification Nil 100% Tech specification/Drawings Tech specification/Drawings SIR S EF
Measurement
s

FIELD QUALITY PLAN FOR MILL SYSTEM



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test
Check for cleanliness of equpment before Outer and inner surfaces to be free from


s level
Measurement Tape,
Measurement
s
gauge
3.3 Foundation bolt tightening Major Verification Torque wrench. 100% Tech specification/Drawings Tech specification/Drawings Torque tighting report S E
Visual/Mesur
ement
4.1 Flange connection of inlet and outlet ducts Major Verification Torque wrench. 100% Tech specification/Drawings Tech specification/Drawings SIR S E
Measurement
s
Measurement
s
Measurement
s

FIELD QUALITY PLAN FOR BUNKERS



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test

2.5 Check for cleanliness of bunker before erection. Major Verification Nil 100% Nil ITSR S E

2.6 Pre assembly level,straightness,diagonal Major 100% Tech specification/Drawings Tech specification/Drawings SIR S E
s wrench.

s level
Measurement Tape,
Measurement WPS/Drawing/ASME/ANSI/API/AWS/DIN
4.1 Final weld inspection Major Weld gauge/Template Random WPS/Drawing WISR S E
s /IBR/IS/BS
5.1 KALEN plates installation Major Visual NIL 100% Tech specification/Drawings Tech specification/Drawings ITSR S E
5.2 Tiling works Major Visual NIL 100% Tech specification/Drawings Tech specification/Drawings SIR S E
Measurement
s

FIELD QUALITY PLAN FOR FORCED AND INDUCED DRAFT FANS



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test

2.5 Check for cleanliness of fans before erection. Major Verification Nil 100% Nil ITSR S E


s level
Measurement Tape,
Measurement
s
gauge
3.3 Foundation bolt tightening Major Verification Torque wrench. 100% Tech specification/Drawings Tech specification/Drawings Torque tighting report S E
Visual/Mesur
ement
4.1 Flange connection of inlet and outlet ducts Major Verification Torque wrench. 100% Tech specification/Drawings Tech specification/Drawings SIR S E
Measurement
s
Measurement
s
Measurement
s

FIELD QUALITY PLAN FOR COAL FEEDERS



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test
Check for cleanliness of coal feeders before Outer and inner surfaces to be free from


s level
Measurement Tape,
Measurement
s
Measurement
s
Measurement
4.1 Expantion joints Major 100% Tech specification/Drawings Tech specification/Drawings SIR S E
s
Measurement
s

FIELD QUALITY PLAN FOR SOOT BLOWERS.



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test

2.5 Check for cleanliness of blowers before erection. Major Verification Nil 100% Nil ITSR S E


s level
Measurement Tape,
Measurement
s
gauge
Measurement Tape,
3.4 Level and straitness of piping Major 100% Tech specification/Drawings Tech specification/Drawings Pipe alingment report S E
Measurement
s
Measurement
s
Measurement
s

FIELD QUALITY PLAN FOR WATER JET BLOWERS.



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test

2.5 Check for cleanliness of blowers before erection. Major Verification Nil 100% Nil ITSR S E


s level
Measurement Tape,
Measurement
s
gauge
Measurement Tape,
3.4 Level and straitness of piping Major 100% Tech specification/Drawings Tech specification/Drawings Pipe alingment report S E
Measurement
s
Measurement
s
Measurement
s

FIELD QUALITY PLAN FOR SCRAPPER CONVEYOR.



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test

2.5 Check for cleanliness of conveyor before erection. Major Verification Nil 100% Nil ITSR S E


s level
Measurement Tape,
3.2 Tiling works Major Visual NIL 100% Tech specification/Drawings Tech specification/Drawings SIR S E
Measurement
s
Measurement
s
Measurement
s
Measurement
s

FIELD QUALITY PLAN FOR DUCTS.



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test

2.5 Check for cleanliness of all ducts before erection. Major Verification Nil 100% Nil ITSR S E

2.6 Pre assembly level,straightness,diagonal Major 100% Tech specification/Drawings Tech specification/Drawings SIR S E
s wrench.

s level
Measurement Tape,
Measurement
3.2 Expantion joints Major 100% Tech specification/Drawings Tech specification/Drawings SIR S E
s
Measurement
s
Measurement
s
3.5 NDT-DPT Critical Visual DPT Kit 5% Tech specification/Drawings Tech specification/Drawings/AWS D 1.1 NDT report S EF
Measurement Tape,
4.1 Hanger supports Major 100% Tech specification/Drawings Tech specification/Drawings SIR S E




2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test


s level

drawing. s level
s level
ement level
equipment s
gauge
ement level

ement level
Measurement
s
gauge
Measurement
s
gauge
Measurement
s
gauge
ement level
Measurement
s
gauge

Measurement
s
gauge
Measurement
s
s level
Measurement
s
gauge
Measurement
s
gauge
Measurement
s

FIELD QUALITY PLAN FOR PAINTING WORKS.



s level
Primer coat
4 Correct primer paint Major Verification Nil 100% Tech specification/Drawings Tech specification/Drawings Painting report S E
4.1 Dry film thickness Major Measurement Coat meter or Elcometer Random Tech specification/Drawings Tech specification/Drawings Painting report S E
Intermediate coat
5.1 Dry film thickness Major Measurement Coat meter or Elcometer Random Tech specification/Drawings Tech specification/Drawings Painting report S E
Final coat
Measurement
6.1 Dry film thickness Critical Coat meter or Elcometer Random Tech specification/Drawings Tech specification/Drawings Painting report S EF
s

FIELD QUALITY PLAN FOR REFRACTORY AND INSULATIONS.



2.1.3 1. Drawings

s level
3.1 Surface preparation Major Visual NIL 100% Tech specification/Drawings Tech specification/Drawings SIR S E
check of installation works(esp anchor

Measurement
3.2 welding,bracket expanstion joints,mixing Major Random Tech specification/Drawings Tech specification/Drawings SIR S E
s
proportion of bricks,size of seperation pannel.)
Measurement
4.1 Water quality (PH,NH4,Ca,Cl,kand So4 values) Critical Lab test Once per source Tech specification/Drawings Tech specification/Drawings Lab Test report S EF
s
Measurement
4.2 Quantity of fiber added Major NIL 100% Tech specification/Drawings Tech specification/Drawings Log sheet S E
s
Measurement
4.3 Quantity of water added Major NIL 100% Tech specification/Drawings Tech specification/Drawings Log sheet S E
s
Measurement
4.4 Selection of samples and testing Major Random Tech specification/Drawings Tech specification/Drawings Log sheet S E
s
Measurement
4.5 Mixing time Major NIL 100% Tech specification/Drawings Tech specification/Drawings Log sheet S E
s
5 Final inspection before insullation. Major Verification NIL 100% Tech specification/Drawings Tech specification/Drawings Check list S E
Thermal Insulation.
6 Surface cleanliness Minor Visual Nil 100% ------ Free from foreign particles. Insulation test record S S
6.1 Placement of spacers Minor Measurement Measuring tape 100% Specific Drg. as per SpecificDrg. Insulation test record S S
6.2 Support stud welding -completeness Minor Visual Nil 100% Specific Drg. as per Specific Drg. Insulation test record S S
6.3 Placing of correct insulation material Major Verification Nil 100% Specific Drg. or Datas sheet As per specific Drg. or Data sheet Insulation test record S E
6.4 Thickness of each layer Major Measurement Measuring tape Random Specific Drg. as per Specific Drg. Insulation test record S E
Clading
7 Use of correct fastners Major Verification Nil Random Specific Drg. or Datas sheet Data sheet Insulation test record S E
7.1 Void between insulation and cladding Major Verification Nil Random ------------- Free of voids Insulation test record S E
7.2 Overlap of cladding sheets Major Verification Nil 100% Specific Drg. As per specific Drg. Insulation test record S E
7.3 Flushing of vertical cladding Major Verification Nil 100% Specific Drg. As per specific Drg. Insulation test record S E
7.4 Sealing of cut outs Major Verification Nil 100% Specific Drg. As per specific Drg. Insulation test record S E
7.5 Damages to cladding Major Visual Nil 100% ----- Freedom from damages Insulation test record S E

7.6 Color coding/ band/ flow direction Major Verification Nil 100% Specific Drg. or Datas sheet As per specific Drg. or Data sheet Insulation test record S E

FIELD QUALITY PLAN FOR ELECTROSTATIC PRECIPETATORS.



2.1.1 1. WPS
2.1.3 3. Drawings

RT/Mechanic
S EFID.
al test



s level
ESP Supporting structure
3 Check for the coloumn oriantation Major Visual Water level,tape,theodolite 100% Tech specification/Drawings Tech specification/Drawings Coloumn Verticality report S E
Measurement
3.1 Check for coloumn axis and level Major Water level,tape,theodolite 100% Tech specification/Drawings Tech specification/Drawings Coloumn Verticality report S E
s
Measurement
3.2 Check for coloumn verticality-before grouting Major Water level,tape,theodolite 100% Tech specification/Drawings Tech specification/Drawings Coloumn Verticality report S E
s
Visual/Mesur
ement
Measurement
3.4 Check for coloumn verticality-after grouting. Critical Water level,tape,theodolite 100% Tech specification/Drawings Tech specification/Drawings Coloumn Verticality report S EF
s
Level of supports of beams,trusses,purlins,girders Measurement
3.5 Major Water level,tape,theodolite Random Tech specification/Drawings Tech specification/Drawings Coloumn Verticality report S E
etc. s
applicable)
3.7 Major Visual Nil Random Tech specification/Drawings Tech specification/Drawings/AWS D 1.1 WISR S E
applicable

3.8 Surface preparation for painting the structure Major Visual Wire brush Random Nil Painting report S E
dirts.
Measurement
3.9 Dry film thickness Major Coat meter or Elcometer Random Tech specification/Drawings Tech specification/Drawings Painting report S E
s
Supporting slide and fixed bearing
Dimention,levelling and diagonals of support slides Measurement

4 Major level,tape 100% Tech specification/Drawings Tech specification/Drawings ESP Inspection report S E
and fixed bearings befroe wall erection. s
Casing

Casings center to centre distance before roof Measurement
beams s
Measurement
5.1 Diagonal checkbefore welding Major level,tape 100% Tech specification/Drawings Tech specification/Drawings ESP Inspection report S E
s
Measurement
s
Measurement
s
5.4 NDT- DPT on casing welding. Critical Visual DPT Kit 5% Tech specification/Drawings Tech specification/Drawings/AWS D 1.1 NDT report S EF
Hooper and funnels
Dimention,levelling and diagonals of hooper and Measurement

funnels. s
Diagonal checkbefore welding of hooper and Measurement
6.1 Major level,tape 100% Tech specification/Drawings Tech specification/Drawings ESP Inspection report S E
funnels. s
Measurement
s
Measurement
s
6.4 NDT- DPT on hooper and funnels. Critical Visual DPT Kit 5% Tech specification/Drawings Tech specification/Drawings/AWS D 1.1 NDT report S EF
Outer roof
Measurement
7 Dimention,levelling and diagonals of outer roof Major level,tape 100% Tech specification/Drawings Tech specification/Drawings ESP Inspection report S E
s
Measurement
7.1 Diagonal checkbefore welding of outer roof Major level,tape 100% Tech specification/Drawings Tech specification/Drawings ESP Inspection report S E
s
Measurement
s
Measurement
s
7.4 NDT- DPT on outer roof Critical Visual DPT Kit 5% Tech specification/Drawings Tech specification/Drawings/AWS D 1.1 NDT report S EF
GD screen ( inlet and outlet) GD Rapping.
Measurement
8 Dimention and levelling Major level,tape 100% Tech specification/Drawings Tech specification/Drawings ESP Inspection report S E
s
Measurement
8.1 Motor (rapping) alingment Major level,Feeler gauge,dial 100% Tech specification/Drawings Tech specification/Drawings Alingment report S E
s
gauge
Emitting suspention
Measurement
s
9.1 Cleaning Major Visual Nil Random Nil Surfaces to be free from dust and sticking dirts. ITSR S E
Measurement
9.2 Motor alingment Major level,Feeler gauge,dial 100% Tech specification/Drawings Tech specification/Drawings Alingment report S E
s
gauge
Emitting electrodes
Measurement
s
For first 20
electrodes
100% checking
Measurement tobe carried
10.1 Streaching values Critical Tape Tech specification/Drawings Tech specification/Drawings ESP Inspection report S EF
s out.Thereafter
one out of every
50 electrodes is
to be checked.
Emitting rapping and drive
Measurement
11 Positioning of rapping shafts Major level,tape 100% Tech specification/Drawings Tech specification/Drawings ESP Inspection report S E
s

Measurement
11.1 CL Bearing play and alingment Major level,tape 100% Tech specification/Drawings Tech specification/Drawings ESP Inspection report S E
s
11.2 Engagment of pin wheel Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings ITSR S E
11.3 Locking of bolts and nuts and tack welds Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings ESP Inspection report S E
Measurement
11.4 Checking of hammer assy motor alingment Major level,Feeler gauge,dial 100% Tech specification/Drawings Tech specification/Drawings Alingment report S E
s
gauge
Collecting frame/rapping/drive.
Measurement
s
Measurement
12.1 straightness/buckling/twisting Major level,tape 100% Tech specification/Drawings Tech specification/Drawings ESP Inspection report S E
s
Measurement
12.2 Checking of hammer assy motor alingment Major level,Feeler gauge,dial 100% Tech specification/Drawings Tech specification/Drawings Alingment report S E
s
gauge
Insulator housing and support insulators
Measurement
s
13.1 Tightness of insulator housing casing Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings ESP Inspection report S E
Inspection door
14 Tightness ,easy to open and close. Major Visual Nil 100% Tech specification/Drawings Tech specification/Drawings ESP Inspection report S E
TR set,bus ducts,HT insulators
Measurement
s
Measurement
15.1 Oil test for TR sets Critical Transformer oil testing kit 100% Tech specification/Drawings Tech specification/Drawings ESP Inspection report S EF
s
Collecting electrodes with stock bar and guide
Measurement
s
Measurement
16.1 straightness/buckling/twisting Major level,tape 100% Tech specification/Drawings Tech specification/Drawings ESP Inspection report S E
s
applicable)
16.3 Gas tightness test Critical Visual Nil 100% Tech specification/Drawings Tech specification/Drawings ESP Inspection report S EF

A. Site Quality Plans

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

A. Site Quality Plans

Uploaded by

Copyright:

Available Formats

FIELD QUALITY PLAN FOR PUMPS AND MOTORS.

Category Frequency of Agencies Involved

Transportation documents, Completeness and correctness of

Storage manual, No Quality detoriaration,

List of documents and

2.1.2 2. Field welding schedules

2.1.4 4. Manuf. Erection guidelines

PQR Test ( only if qualified welding procedure is not To qualify the

Welder Qualification record

Outer and inner surfaces to be free from

Check bolt holes and pocket straightness and

check adequate distance between wall and centre of

Water level,tape,dumpy level,Feeler

Water level,tape,dumpy level,Feeler

Tur 02 ALSTOM Confidential Page 1

Check lift of pump rotor Water level,tape,dumpy level,Feeler

Tur 02 ALSTOM Confidential Page 2

Transportation documents, Completeness and correctness of

Storage manual, No Quality detoriaration,

List of documents and

2.1.2 2. Field welding schedules

2.1.4 4. Manuf. Erection guidelines

PQR Test ( only if qualified welding procedure is Mechanical To qualify the

RT/Mechanic Welder Qualification record

Pre assembly level,straightness,diagonal,bolt Measurement Water level,tape,torque

Measurement Water level,tape,dumpy

Visual/Mesur Water level,tape,dumpy

Girders and end carriage

check for clearance of trolley track gauge with

Visual/Mesur Water level,tape,dumpy

Tur 03 ALSTOM Confidential Page 3

Visual/Mesur Water level,tape,dumpy

Measurement Coat meter or

Tur 03 ALSTOM Confidential Page 4

Transportation documents, Completeness and correctness of

Storage manual, No Quality detoriaration,

List of documents and

2.1.2 2. Field welding schedules

2.1.4 4. Manuf. Erection guidelines

PQR Test ( only if qualified welding procedure is Mechanical To qualify the

Outer and inner surfaces to be free from

Pre assembly level,straightness,diagonal,bolt Measurement Water level,tape,torque

Measurement Water level,tape,dumpy

Check tht the dimention,oriantation is as per Measurement Water level,tape,dumpy

Knock Down Condition:

Measurement Thermal chalk /thermo

Tur 04 ALSTOM Confidential Page 5

Measurement Coat meter or

Tur 04 ALSTOM Confidential Page 6

Transportation documents, Completeness and correctness of

Storage manual, No Quality detoriaration,

List of documents and

2.1.2 2. Field welding schedules

2.1.4 4. Manuf. Erection guidelines

PQR Test ( only if qualified welding procedure is Mechanical To qualify the

Outer and inner surfaces to be free from

Measurement Water level,tape,dumpy

Check tht the dimention,oriantation is as per Measurement Water level,tape,dumpy

Measurement Water level,tape,dumpy

Tur 05 ALSTOM Confidential Page 7

Transportation documents, Completeness and correctness of

Storage manual, No Quality detoriaration,

List of documents and

2.1.2 2. Field welding schedules