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A. TRAJECTORY
Casing
Section Depth (ft) Bit (in)
OD (in) ID (in)
Casing Conductor 0 200 - 30 28,75
Casing Surface 0 4200 26 20 19
Casing Intermediate I 0 7500 17 1/2 13 3/8 12,415
Casing Intermediate II 0 9514 12 1/4 9 5/8 8,835
Casing Production 0 11302,49 7,875 5 1/2 4,67
B. UJI LABORATORIUM
a. Komposisi Semen
Wsemen = 350 gr
Wbarite = 12 gr
WNaCl =3 gr
Volume air = 163,46 ml
b. Hasil Uji Laboratorium
Densitas = 15,2 ppg
C600 = 178
C300 = 96
PV = C600 - C300 = 82 cp
YP = C300 – PV = 14 lb/100ft2
Filtration Loss = 12,5 ml @5 menit
C. PERENCANAAN
1) INTERMEDIET CASING 1
a. Material Design
- Berat semen (Ws) = 350 gr
- Berat barite = 12 gr
- Berat garam =3 gr
- BWOC barite = 0,20 %
- BWOC garam = 0,02 %
- Densitas barite = 4,48 gr/cc
- Densitas garam = 1,095 gr/cc
- Densitas Semen = 3,14 gr/cc
Perhitungan :
Volume Air Total =
= 1,885 × 8,33
= 15,702 ppg
% Kesalahan =
Data Laboratorium
Densitas 15,2 ppg
PV 82 cp
YP 14 lb/ft^2
Filtration loss 61,724599 ml
Data Trayek Intermediete I
OD Casing 13,375 in
ID Casing 12,415 in
Tubing Production
OD tubing 2,875 inch
ID tubing 2,441 inch
Fraksi Slurry
Semen 0,3976
Air 0,5831
Additive 1 0,0096
Additive 2 0,0098
Total 1
Perhitungan :
Perhitungan volume semen
- Kapasitas tubing
L=
[ ( Gr H − SF ) − ( 0 . 052 H ρ c ) ]
0 .052 ( ρ − ρ c ) = 2003,489 ft
- Volume semen
Vs = Ct x L
= 0,0324 x 2003,489
= 65,0773 ft^3
- Yield
Yield = Vs / 7,48
= 65,0773 / 7,48
= 8,700 ft^3/sak
- Semen yang dibutuhkan
S = Vs / yield
= 65,0773 ft^3/8,700 ft^3/sak
= 55,95 sak
- Tekanan eksternal
Pe = Psq + (0.052 x D1 x rs) - (0.052 x D2 x rc)
= 5722,704458 psi
- Tekanan hidrostatik fluida
Ph = 0.052 x D1 x rc
= 5670,498 psi
Perhitungan Spacer dan displacement
- Level slurry = 2003,489 ft
- Volume water ahead = 10 bbl
- Volume water behind
Vwa x C tubing
Vwb = = 2,293 bbl
C annulus
- Total volume spacer
Vspacer = Vwa + Wwb
= 10 + 2,293 = 12,293 bbl
- h Spacer
Total Spacer (bbls)
h spacer (ft)= Cap. annulus bbl +cap . tubing bbl
( )
ft ( )
ft ¿
¿
= 70,571 ft
- Level Spacer
Level spacer = Lever slurry – h spacer
= 2003,489 - 70,571
= 1932,918 ft
- Displacement volume
Dis. Volume = (Open end – (h slurry + h spacer)) x Cap. Tubing
= 169,016 bbl
Pehitungan lapangan
Volume di lapangan = Vs x Fraksi Slurry
Massa di lapangan = Densitas semen x volume semen lapangan
Volume Massa
cuf 2301,82 k
Volume semen 25,8879814 t Massa semen 7 g
cuf 78,9197 k
Volume air 37,9639406 t Massa Barite 9 g
cuf 19,7299 k
Volume Barite 0,62210404 t Massa NaCl 5 g
cuf
Volume NaCl 0,63630733 t
c. Thickening Time
- Saat ditubing
Target NRe = 4100
Nre×PV
Valir @tubing =
928 ×ρsemen×ID Tubing
4100 × 82
=
928 × 15,2 x 2,441
= 9,764 ft/s
= 585,854 ft/min
Rate Pompa =
Rate Pompa =
Kecepatan Alir (ftmin ) × (IDcasing 2)
24,5
2,809 × (12,415 2 )
=
24,5
= 17,675 gpm
Volume Semen Total ( bbl ) × 42 gal/bbl
Waktu Pompa =
Rate Pompa (gpm)
11,597 × 42 gal/bbl
=
17,675
= 27,557 menit
- Thickening time
Thickening Time = Waktu pemompaan (@casing +@tubing) + 90
= 3,418 + 27,557 + 90
= 120,975 menit
= 2,016 jam
d. Pump Plan
- Perhitungan rate
Rate total = Rate tubing + Rate casing
= 142,4817 gpm + 17,6747 gpm
= 160,1564 gpm
Effisiensi = 80%
Rate effisiensi = Rate total x Effisiensi
= 0,8 x 160,1564 gpm
= 200,1956 gpm
Rate pompa = 200 gpm
- Perhitungan pressure lost
Desitas semen = 15,2 ppg
PV = 82 cP
YP = 14 lb/100ft^2
ID casing = 12 2/5 in
OD casing = 2 7/8 in
ID tubing = 2 4/9 in
Kedalaman tubing = 7304,79 ft
Kecepatan alir casing = 0,0047 ft/s
Pressure Lost =
= 1,922× 8,33
= 16,01 ppg
Tail Slurry
- Berat semen (Ws) = 350 gr
- Berat barite = 135 gr
- Berat CMHEC =3 gr
- BWOC barite = 0,2 %
- BWOC CMHEC = 0,3 %
- Densitas barite = 4,48 gr/cc
- Densitas CMHEC = 1,9 gr/cc
- Densitas Semen = 3,14 gr/cc
Volume Air Total =
= 2,038 × 8,33
= 16,98 ppg
b. Cement Volume
Data :
INTERMEDIATE II
ID 8,835 inch
OD 9 5/8 inch
OH 12 1/4 inch
%excess 1
L C-C (lead) 7500 ft
LC-OH (lead) 1007 ft
L C-OH (tail) 1007 ft
L C-ST (tail) 14,146 ft
L pocket (tail) 6,890 Ft
c. Thickening Time
- Lead saat di casing
Target NRe = 4100
Nre×PV
Valir @tubing =
928 ×ρsemen×ID Casing
4100 × 82
=
928 × 16,01 x 8,835
= 1,562 ft/s
= 93,705 ft/min
Rate Pompa =
Kecepatan Alir (ftmin ) × (IDcasing 2)
24,5
93,705 × (8,835 2 )
=
24,5
= 298,544 gpm
Volume Semen Total ( bbl ) × 42 gal/bbl
Waktu Pompa =
Rate Pompa (gpm)
2067,47 × 42 gal/bbl
=
142,482
= 290,857 menit
- Lead saat di annulus
Target NRe = 100
Nre×PV
Valir @tubing =
928 ×ρsemen× (Bit size - OD Casin g )
100 × 82
=
928 × 16,01 x (12,25 - 9,625)
= 2,308 ft/s
= 138,461 ft/min
Rate Pompa =
3) PRODUCTION CASING
a. Material Design
Lead Slurry
- Berat semen (Ws) = 350 gr
- Berat CMHEC = 12 gr
- BWOC CMHEC = 0,3 %
- Densitas CMHEC = 1,9 gr/cc
- Densitas Semen = 3,14 gr/cc
0,46 + ( 0,3 x 3,42857143)
Volume Air Total =( ) x 350
100
= 164,6 ml
Wadditive 12
Volume CMHEC = = = 6,31578947 ml
ρadditive 1,9
W semen 350
Volume semen (Vs) = ρsemen = 3,14 = 111,465 cc
W air + W add + W semen
ρsemen teoritis =( )
V air + V add + V semen
× 8,33
=1,86 × 8,33
= 15,53 ppg
Tail Slurry
- Berat semen (Ws) = 350 gr
- Berat CaCO3 = 154 gr
- Berat CMHEC = 12 gr
- BWOC CaCO3 = 0,05 %
- BWOC CMHEC = 0,3 %
- Densitas CaCO3 = 2,71 gr/cc
- Densitas CMHEC = 1,9 gr/cc
- Densitas Semen = 3,14 gr/cc
Volume Air Total =
= 1,984 × 8,33
= 16,53 ppg
b. Cement Volume
PRODUCTION
ID 4,67 inch
OD 5 1/2 inch
OH 7,875 inch
%excess 1
L C-C (lead) 9514 ft
LC-OH (lead) 894,245 ft
LC-OH (tail) 894,245 ft
L C-ST (tail) 31,743 ft
L pocket (tail) 6,890 ft
c. Thickening Time
- Lead saat di casing
Target NRe = 4100
Nre×PV
Valir @casing =
928 ×ρsemen×ID Casing
4100 × 82
=
928 × 15,53 x 4,67
= 3,654 ft/s
= 219,246 ft/min
Rate Pompa =
Kecepatan Alir (ftmin ) × (IDcasing 2)
24,5
219,246 × (4,67 2 )
=
24,5
= 195,163 gpm
Volume Semen Total ( bbl ) × 42 gal/bbl
Waktu Pompa =
Rate Pompa (gpm)
497,017 × 42 gal/bbl
=
195,163
= 106,69 menit
- Lead saat di annulus
Target NRe = 100
Nre×PV
Valir @tubing =
928 ×ρsemen× (Bit size - OD Casin g )
100 × 82
=
928 × 16,98 x (7,875 - 5,5)
= 2,308 ft/s
= 138,461 ft/min
Rate Pompa =
Rate Pompa =
Kecepatan Alir (ftmin ) × (IDcasing 2)
24,5
137,379 × (4,67 2 )
=
24,5
= 122,289 gpm
Volume Semen Total ( bbl ) × 42 gal/bbl
Waktu Pompa =
Rate Pompa (gpm)
56,69 × 42 gal/bbl
=
122,289
= 19,47 menit
- Tail saat di annulus
Target NRe = 100
Nre×PV
Valir @tubing =
928 ×ρsemen× (Bit size - OD Casin g )
100 × 82
=
928 × 16,53 x (7,875 - 5,5)
= 1,977 ft/s
= 118,594 ft/min
Rate Pompa =