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PROJECT TITLE

HAWIYAH GAS PLANT (HGP) EXPANSION PROJECT SNAMPROGETTI


SAUDI ARABIA CO. LTD.

SUBCONTRACT NO. :1210649 JOB H02755 UNIT 00


CUSTOMER:SAUDI ARAMCO OIL COMPANY Doc. no. H99-ZA-E-0004258
PLANT LOCATION:HAWIYAH – SAUDI ARABIA Sh1of 16 Rev. A

METHOD OF STATEMENT FOR HVAC EQUIPMENT INSTALLATION


CONTRACT NO. : 6600041164 (IK)
BI/JO NO. : 10-02145
CONSTRUCTION CONTRACTOR: PETROJET
1: Approved 4: Not Applicable
CONTRACTOR review result by: 2: Approved with comments
3: Rejected

Department Date Name Designation Signature

Technical
1 2 3 4
Discipline

Field Engineering
1 2 3 4
Dept.

HSE Dept. 1 2 3 4

QA/QC Dept. 1 2 3 4

1: Approved 4: Not Applicable


2: Approved with comments 5: revise and submit
COMPANY review
result by: 3: Rejected

1 2 3 4 5 Name Signature

A IFR 21-May-19 Issued For Review Mohamed Allam Ateia Hamed Khaled Mosad

Construction Construction
Designation Engineer
E&I Manager
Manager

Rev. Status Date Revision memo Issued by: Checked by: Approved by:
PROJECT TITLE
HAWIYAH GAS PLANT (HGP) EXPANSION PROJECT SNAMPROGETTI
SAUDI ARABIA CO. LTD.

SUBCONTRACT NO. :1210649 JOB H02755 UNIT 00


CUSTOMER:SAUDI ARAMCO OIL COMPANY Doc. no. H99-ZA-E-0004258
PLANT LOCATION:HAWIYAH – SAUDI ARABIA Sh2of 16 Rev. A

TABLE OF CONTENT

TABLE OF CONTENTS.....................................................................................................................
1. GENERAL............................................................................................................................... 1
2. SCOPE.................................................................................................................................... 2
3. DEFINITIONS.......................................................................................................................... 3
4. REFERENCES........................................................................................................................ 4
5. RESPONSIBILIES...................................................................................................................5
6. MATERIAL INSPECTION........................................................................................................6
7. INSTALLATION....................................................................................................................... 7
8.QUALITY RECORDS……………………………………………………………………………. 8
9. LIST OF EQUIPMENT 9
10.SAFETY PRECAUTIONS………………………………………………………………………10

11..ATTACHMENT………………………………………………………………………………………11

12INSPECTION………………………………………………………………………………………...12
PROJECT TITLE
HAWIYAH GAS PLANT (HGP) EXPANSION PROJECT SNAMPROGETTI
SAUDI ARABIA CO. LTD.

SUBCONTRACT NO. :1210649 JOB H02755 UNIT 00


CUSTOMER:SAUDI ARAMCO OIL COMPANY Doc. no. H99-ZA-E-0004258
PLANT LOCATION:HAWIYAH – SAUDI ARABIA Sh3of 16 Rev. A

1. GENERAL

1.1 SITE DESCRIPTION


The Saudi Arabian Oil COMPANY (COMPANY) is the owner of the development of
HAWIYAH GAS PLANT EXPANSION Project (HGP). The proposed projectis located in
the Eastern Province of Saudi Arabia, approximately 65 km southwest of the City of
Hofuf in the Al-Hasa region and approximately 175 km southwest of Dammam Haradh
Gas Increment. SAIPEM has been awarded the construction engineering,
procurement, construction, installation and other activities envisaged to provide
additional gas processing facilities at Hawiyah Gas Plant (HGP) to process 1070
million standard cubic feet per day (MMSCFD). CONSTRUCTION CONTRACTOR was
subcontracted by SAIPEM to perform execution of the Civil, Mechanical, Electrical,
Instrumentation and Telecom works at Procurement, Construction and Pre-
commissioning phases.

PURPOSE
The method statement must ensure that the installation of HVAC Equipment is carried
out safely, and in accordance with good engineering practices, as per project
specifications.
This method statement is intended to provide general guidance and establish controls
COMPANY Saudi Arabian Oilpreparation
during Company and installation.
This statement outlines the methods to be followed for the installation work of HVAC
equipment activity.
contractor SNAMPROGETTI SAUDI ARABIA CO. LTD.

Contract 2 SCOPE OF WORK


TheagreemententeredbetweenSnamprogetti Saudi Arabia Co. Ltd.andPTJforProject

PETROJET To describe
The Petroleum the& detailed
Projects Technicalscope of work toCo.
Consultations be followed
Acting asfor the HVAC equipment’s
subcontractor for
(PTJ) installation at Hawiyah Gas Plant (HGP)
construction and pre-commissioning activities, also referred as subcontractor

RFI/AFI ThisInspection/Application
Request For method of statement For
includes the following Activities:
Inspection

QCIP A)Control
Quality Coordination forPlan
Inspection the preparation of Concrete Pad and clearing of HVAC room.
B) Transport, Unloading and Installation of Equipment to its final place.
AFC Approved For Construction
C) Protection of newly installed HVAC Equipment prior to commissioning works.
PPE Personal Protection Equipment

QA/QC 3 Assurance
Quality DEFINITIONS/ABBREVATION
/ Quality Control

PCI Power and Control cables installation


Method Statement
LV Low Voltage cables (1000 V and below)

HV MSDS High Voltage


Material Safety
cables Data than
(greater Sheet1000 V)

ITP JSTI Joband


Inspection Safety
TestTask
Plan Instruction

PTW Permit To Work

JSA Job Safety Analysis


PROJECT TITLE
HAWIYAH GAS PLANT (HGP) EXPANSION PROJECT SNAMPROGETTI
SAUDI ARABIA CO. LTD.

SUBCONTRACT NO. :1210649 JOB H02755 UNIT 00


CUSTOMER:SAUDI ARAMCO OIL COMPANY Doc. no. H99-ZA-E-0004258
PLANT LOCATION:HAWIYAH – SAUDI ARABIA Sh4of 16 Rev. A

4 REFERENCES

Schedule Q Quality requirements

SAES-P-114 Power System and Equipment Protection

SAES-P-100 Basic Power System Design Criteria

SAES-P-104 Wiring Methods and Materials

ANSI C2 National Electrical Safety Code

IEEE -142 Recommended Practice of Grounding of Industrial and Commercial Power

NFPA 70 National Electrical Code

UL 467 Grounding and Bonding Equipment

IEEE 399 IEEE Recommended Practice for Power Systems Analysis

SAES-J-902 Electrical Systems for Instrumentation

SATIP-P-113-03 Diesel Generator Set

ANSI C37.101 Guide for Generator Ground Protection

5. RESPONSIBILITIES:

5.1. The Mechanical work Site Engineer (MSE) shall be responsible for the implementation
of this Method Statements is as follows
A) Ensure that the delivery equipment compiled with approved submittal&
specification
B) Coordination with main contractor at site for the required access and for the
preparation of concrete pads of HVAC Equipment’s
C) Monitoring and supervise the installationof HVAC Equipment

5.2. The Surveyor shall be responsible for providing the correct reference, elevation, invert
.level, location and position at site if required

5.3.The Mechanical Supervisor/ Foreman shall be responsible for the following:


PROJECT TITLE
HAWIYAH GAS PLANT (HGP) EXPANSION PROJECT SNAMPROGETTI
SAUDI ARABIA CO. LTD.

SUBCONTRACT NO. :1210649 JOB H02755 UNIT 00


CUSTOMER:SAUDI ARAMCO OIL COMPANY Doc. no. H99-ZA-E-0004258
PLANT LOCATION:HAWIYAH – SAUDI ARABIA Sh5of 16 Rev. A

1. Ensure Proper and safe procedures in handling, transporting and installation


Of HVAC equipment’s to its final location.
2. Prepare necessary measures in securing and protecting of newly installed
equipment’s at final place.
5.4. Mechanical Works Quality Control Inspector (MQCI) shall be responsible for the
Following:
A)Check the newly installed HVAC equipment are installed as per approved
construction drawings with equipment tag nos. matched accordingly to the
approved material submittals and specifications.
B.) Prepare, submit and secure approvals of RFI accordingly.

C.) Regular monitoring of newly installed equipment to ensure that it is in

accordance with quality standards and as per manufacturer’s recommendations.


6.MATERIAL INSPECTION, Storage & Handling PROCEDURE

A) Secure approvals of MRI for the delivered HVAC equipment prior to start the
installation.
B) Prior to start of works, it shall be ensured that the relevant shop drawings are
approved and issued for construction.

C) Ensure that the concrete pads are released from civil (paint inspection), cleaned,
free from dust, debris and other unnecessary materials.
D) Ensure that there is proper and enough access inside & outside the Mechanical
Room in order to execute the works freely.
E) Mechanical Rooms shall be cleared of unnecessary equipment and materials to
avoid tripping / blocking which may cause delay or injury.
F) Prepare proper handling equipment such as lifting beams, reinforced canvas
slings, protective padding, struts, cradles, rollers, etc., required to handle the
HVAC equipment without damaging hardware, linings or coatings.
G) Coordinate with other trades (civil, electrical, firefighting, etc.) and HSE for proper
and safe procedures.
H) Upon receipt of materials at warehouse it will be inspected by store man for any missing
parts, damage, deformations or dent to external surface. Ensure that they are as per the
project requirements.

I) If any of the item found have damage or not meeting the project requirements, a damage
report shall be initiated jointly by the construction/stores/QC and a corrective action shall
be prompted.

A) Any minor damage in nature shall be immediately attended before it is accepted for site
PROJECT TITLE
HAWIYAH GAS PLANT (HGP) EXPANSION PROJECT SNAMPROGETTI
SAUDI ARABIA CO. LTD.

SUBCONTRACT NO. :1210649 JOB H02755 UNIT 00


CUSTOMER:SAUDI ARAMCO OIL COMPANY Doc. no. H99-ZA-E-0004258
PLANT LOCATION:HAWIYAH – SAUDI ARABIA Sh6of 16 Rev. A

J) Any shortage or damage identified during the inspection will be recorded and shall be
reported and corrective action shall be taken.

K) The storage area will be dry and free from water and moisture.

L) The materials will be shifted to the site by proper means of transport, by using approved
and certified lifting equipment. Smaller quantities shall be hand carried or transported in
pick-ups to where it is intended to be used.

M) HVAC Equipment shall be clearly identified for its location through the name plate and as
per AFC drawings.

7. INSTALLATION EQUIPMENT’S

7-A AIR HANDLING


The following procedure shall be followed for the installation of Air Handling Units:
A) Materials shall be submitted for Consultant approval before proceeding with
installation.
B) Visually inspect the exterior casing of the Air Handling Units for any damages
during transporting and transferring of the units.
C) Cut all banding (if applicable) loose from skid but do not remove the skids until the
unit is shifted to the installation area.
D) Check the equipment weight to ensure that the rigging equipment can handle the
load safely.
E) Sections of Air Handling Units shall be transported to installation site by trailers and
shall be loaded and unloaded by means of crane.
F) Wooden blocks will be removed from the equipment manually prior to placing the
equipment in foundation.
G) Air Handling Units sections will be lowered to skid or roller inside the Mechanical
Room and then manually shifted to its concrete pads.
H) Hydraulic jacks and/ or chain blocks can be used to assist the workers in setting the
Air Handling Units to the concrete pad.
I) AHU shall be mounted on a concrete pad at minimum of 100mm above the floor.
J) Ensure that the orientation of AHU's is matching with direction of supply and return
duct as per approved shop drawings.
K) Equipment Tag No. is provided in the units as per approved equipment submittals
and shop drawings. Ensure the unit model number, location, tag nos. are same as
indicated.
L) Assemble the air handling unit by aligning the sections. Use the matching bolt of
each section and gasket supplied by manufacturer.
M) Ensure the base is free from corrosion and factory used (RAL 9002) touch-up paint
shall be applied if necessary.
PROJECT TITLE
HAWIYAH GAS PLANT (HGP) EXPANSION PROJECT SNAMPROGETTI
SAUDI ARABIA CO. LTD.

SUBCONTRACT NO. :1210649 JOB H02755 UNIT 00


CUSTOMER:SAUDI ARAMCO OIL COMPANY Doc. no. H99-ZA-E-0004258
PLANT LOCATION:HAWIYAH – SAUDI ARABIA Sh7of 16 Rev. A

N) Approved Rubber pads/ vibration isolators shall be provided between AHU base
and concrete pad as indicated in the drawing.
O) Ensure that the newly installed AHUs are properly aligned and levelled.
P) Secure the AHUs by providing angular stopper on all four corners.
Q) The stopper will be fixed to the concrete base by means of drop in anchors.
R) Supply Air, Return Air and Fresh Air Ducts shall be isolated from Air Handling Units
by means of Flexible duct connector.
S) Metal ducts will be grounded and will be provided with jumpers at flexible
connections in HVAC Room.
T) Connect the refrigerant piping network to the air handling unit as per approved shop
drawing.
U) The refrigerant pipe size should be as per Manufacturer’s recommendation as
shown in the approved shop drawings.
V) Drain pans shall be connected with pipe as per approved material submittal.
W) Condensate drain pipes shall be connected to a trap. Trap water seal shall not be
less than the external static pressure of Air Handling Unit.
X) All electrical connections will be as per manufacturer’s recommendation and should
be carried out by skilled electrician/ technician.
Y) Site Engineer shall ensure that the installation of the Air Handling Unit is carried out
in accordance with manufacturer's installation recommendations and specification.
Z) Provide protective covering for the newly installed equipment at all times until start-
up to avoid external damage.
AA) Pre-filter and bag filters shall be installed prior to start-up of equipment.
BB) All installation activities will be in accordance with manufacturer
recommendations.
7- B Air Cooled Condensing Units

The following procedure shall be followed for the installation of air-cooled Condensing units:

A) Materials shall be submitted for Consultant approval before proceeding with


installation.
B) Visually inspect the exterior casing of the air-cooled Condensing Units for any
damages during transporting and transferring of the units.
C) Cut all banding (if applicable) loose from skid but do not remove the skids until the
unit is shifted to the installation area.
D) Check the equipment weight to ensure that the rigging equipment can handle the
load safely.
E) ACCU will be transported to installation site by trailers and shall be loaded and
unloaded by means of crane.
F) Air Cooled Condensing Units will be lowered directly to its concrete pads.
PROJECT TITLE
HAWIYAH GAS PLANT (HGP) EXPANSION PROJECT SNAMPROGETTI
SAUDI ARABIA CO. LTD.

SUBCONTRACT NO. :1210649 JOB H02755 UNIT 00


CUSTOMER:SAUDI ARAMCO OIL COMPANY Doc. no. H99-ZA-E-0004258
PLANT LOCATION:HAWIYAH – SAUDI ARABIA Sh8of 16 Rev. A

G) Wooden blocks will be removed from the equipment manually prior to placing the
equipment in foundation.
H) If necessary, hydraulic jacks can be used to assist the workers in setting the Air-
Cooled Condensing Units to the concrete pad.
I) ACCU shall be mounted on a concrete pad at minimum of 100mm above the floor.
J) Ensure that the orientation of ACCU is matching with direction as shown in the
approved shop drawings.
K) Equipment Tag No. is provided in the units as per approved equipment submittals
and shop drawings. Ensure the unit model number, location, and tag nos. are same
as indicated.
L) Ensure the base is free from corrosion and factory used touch-up paint shall be
applied if necessary.
M) Approved Rubber pads/ spring vibration isolators shall be provided between ACCU
base and concrete pad as indicated in the drawing.
N) Ensure that the newly installed ACCUs are properly aligned and levelled.
O) Secure the ACCUs by providing angular stopper on all four corners.
P) The stopper will be fixed to the concrete base by means of drop in anchors.
Q) Connect the refrigerant piping network to the air-cooled condensing unit as per
approved shop drawing.
R) The refrigerant pipe size should be as per Manufacturer’s recommendation as
shown in the approved shop drawings.
S) All electrical connections will be as per manufacturer’s recommendation and should
be carried out by skilled electrician/ technician.
T) Site Engineer shall ensure that the installation of the Air-Cooled Condensing Unit is
carried out in accordance with manufacturer's installation recommendations and
specification.
U) All equipment shall be grounded in accordance with NFPA-70.
V) Provide protective covering for the newly installed equipment at all times until start-
up to avoid external damage.
W) If spring isolators are to be used, the installation of spring isolator shall be in
accordance with weight recommended & selection of isolator as per Aramco
standard and manufacturer recommendation.
X) All installation activities will be in accordance with manufacturer recommendations.
7- C Chemical Filter Units

The following procedure shall be followed for the installation of chemical filter units:

A) Materials shall be submitted for Consultant approval before proceeding with


installation.
B) Visually inspect the exterior casing of the Chemical Filter Units for any damages
during transporting and transferring of the units.
PROJECT TITLE
HAWIYAH GAS PLANT (HGP) EXPANSION PROJECT SNAMPROGETTI
SAUDI ARABIA CO. LTD.

SUBCONTRACT NO. :1210649 JOB H02755 UNIT 00


CUSTOMER:SAUDI ARAMCO OIL COMPANY Doc. no. H99-ZA-E-0004258
PLANT LOCATION:HAWIYAH – SAUDI ARABIA Sh9of 16 Rev. A

C) Cut all banding (if applicable) loose from skid but do not remove the skids until the
unit is shifted to the installation area.
D) Check the equipment weight to ensure that the rigging equipment can handle the
load safely.
E) Wooden blocks will be removed from the equipment manually prior to placing the
equipment in foundation.
F) Chemical Filter Units shall be transported to installation site by trailer and shall be
loaded and unloaded by means of crane.
G) CFU shall be mounted on a concrete pad at minimum of 100mm above the floor.
H) Chemical Filter Units will be lowered to skid or roller inside the Mechanical Room
and then manually shifted to its concrete pads.
I) Hydraulic jacks and/ or chain blocks can be used to assist the workers in setting the
Chem. Filter Units to the concrete pad.
J) Ensure that the orientation of CFU's is matching with direction of intake and
discharge duct.
K) Equipment Tag No. is provided in the unit as per approved equipment submittals
and shop drawings. Ensure the unit model number, location, and tag nos. are same
as indicated.
L) Ensure the base is free from corrosion and factory used (RAL 9002) touch-up paint
shall be applied if necessary.
M) Approved Rubber pads/ vibration isolators shall be provided between CFU base
and concrete pad as indicated in the drawing.
N) Ensure that the newly installed CFUs are properly aligned and levelled.
O) Secure the units by providing angular stopper on all four corners.
P) The stopper will be fixed to the concrete base by means of drop in anchors.
Q) Intake Air and Discharge Air Ducts shall be isolated from Chemical Filter Units by
means of Flexible duct connector.
R) Metal ducts will be grounded and will be provided with jumpers at flexible
connections in HVAC Room.
S) All electrical connections will be as per manufacturer’s recommendation and should
be carried out by skilled electrician/ technician.
T) Site Engineer shall ensure that the installation of the Chemical Filter Unit is carried
out in accordance with manufacturer's installation recommendations and
specification.
U) Provide protective covering for the newly installed equipment at all times until start-
up to avoid external damage.
V) Filters shall be installed prior to start-up of equipment.
W) All installation activities will be in accordance with manufacturer recommendations.
PROJECT TITLE
HAWIYAH GAS PLANT (HGP) EXPANSION PROJECT SNAMPROGETTI
SAUDI ARABIA CO. LTD.

SUBCONTRACT NO. :1210649 JOB H02755 UNIT 00


CUSTOMER:SAUDI ARAMCO OIL COMPANY Doc. no. H99-ZA-E-0004258
PLANT LOCATION:HAWIYAH – SAUDI ARABIA Sh10of 16 Rev. A

7- DInertial Filter with Bleed fans:

The following procedure shall be followed for the installation of Inertial Filter with Bleed Fans:
A) Materials shall be submitted for Consultant approval before proceeding with
installation.
B) Visually inspect the exterior casing of the Inertial Filter for any damages
during transporting and transferring of the units.
C) Cut all banding (if applicable) loose from skid but do not remove the skids until the
unit is shifted to the installation area.
D) Inertial Filter with Bleed Fans will be transported to site by truck and shall be
loaded and unloaded manually or by means of a crane or fork lift.
E) Wooden blocks will be removed from the equipment manually prior to placing the
equipment in foundation.
F) Inertial Filter Unit will be lowered to skid or roller inside the Mechanical Room and
then manually shifted to its concrete pads.
G) Hydraulic jacks and/ or chain blocks can be used to assist the workers in setting
the Inertial Filter Unit to the concrete pad.
H) Ensure that the orientation of IF and Bleed Fans is matching with direction of
intake and discharge duct.
I) Equipment Tag No. is provided in the units as per approved equipment submittals
and shop drawings. Ensure the unit model number, location, and tag nos. are
same as indicated.
J) Ensure the base is free from corrosion and factory used touch-up paint shall be
applied if necessary.
K) Secure the units by providing angular stopper on all four corners.
L) The stopper will be fixed to the concrete base by means of drop in anchors.
M) Intake Air and Discharge Air Ducts shall be isolated from Bleed Fans by means of
Flexible duct connector.
N) Metal ducts will be grounded and will be provided with jumpers at flexible
connections in HVAC Room.
O) All electrical connections will be as per manufacturer’s recommendation and
should be carried out by skilled electrician/ technician.
P) Site Engineer shall ensure that the installation of the Inertial Filter Unit and Bleed
Fans is carried out in accordance with manufacturer's installation
recommendations and specification.
Q) Provide protective covering for the newly installed equipment at all times until
start-up to avoid external damage.
R) All installation activities will be in accordance with manufacturer recommendations.
PROJECT TITLE
HAWIYAH GAS PLANT (HGP) EXPANSION PROJECT SNAMPROGETTI
SAUDI ARABIA CO. LTD.

SUBCONTRACT NO. :1210649 JOB H02755 UNIT 00


CUSTOMER:SAUDI ARAMCO OIL COMPANY Doc. no. H99-ZA-E-0004258
PLANT LOCATION:HAWIYAH – SAUDI ARABIA Sh11of 16 Rev. A

7-ESingle PackagedUnits

The following procedure shall be followed for the installation of packaged units
A) Visually inspect the exterior casing of the Packaged Units for any damages during
transporting and transferring of the units.
B) Cut all banding (if applicable) loose from skid but do not remove the skids until the
unit is shifted to the installation area.
C) Check the equipment weight to ensure that the rigging equipment can handle the
load safely.
D) Packaged unit will be transported to installation site by trailers and shall be loaded
and unloaded by means of crane.
E) All Packaged Units will be lowered directly to its concrete pads.
F) Wooden blocks will be removed from the equipment manually prior to placing the
equipment in foundation.
G) If necessary, hydraulic jacks can be used to assist the workers in setting the
Packaged Units to the concrete pad.
H) Packaged units shall be mounted on a concrete pad at minimum of 100mm above
the floor.
I) Ensure that the orientation of Packaged units is matching with direction as shown in
the approved shop drawings.
J) Equipment Tag No. is provided in the units as per approved equipment submittals
and shop drawings. Ensure the unit model number, location, and tag nos. are same
as indicated.
K) Ensure the base is free from corrosion and factory used touch-up paint shall be
applied if necessary.
L) Approved Rubber pads/ spring vibration isolators shall be provided between
Packaged base and concrete pad as indicated in the drawing.
M) Ensure that the newly installed Packaged are properly aligned and levelled.
N) Secure the packaged by providing angular stopper on all four corners.
O) The stopper will be fixed to the concrete base by means of drop in anchors.
P) All electrical connections will be as per manufacturer’s recommendation and should
be carried out by skilled electrician/ technician.
Q) Site Engineer shall ensure that the installation of the Packaged Unit is carried out in
accordance with manufacturer's installation recommendations and specification.
R) All equipment shall be grounded in accordance with NFPA-70.
S) Provide protective covering for the newly installed equipment at all times until start-
up to avoid external damage.
T) If spring isolators are to be used, the installation of spring isolator shall be in
accordance with weight recommended & selection of isolator as per Aramco
standard and manufacturer recommendation.
PROJECT TITLE
HAWIYAH GAS PLANT (HGP) EXPANSION PROJECT SNAMPROGETTI
SAUDI ARABIA CO. LTD.

SUBCONTRACT NO. :1210649 JOB H02755 UNIT 00


CUSTOMER:SAUDI ARAMCO OIL COMPANY Doc. no. H99-ZA-E-0004258
PLANT LOCATION:HAWIYAH – SAUDI ARABIA Sh12of 16 Rev. A

U) All installation activities will be in accordance with manufacturer recommendations.

7- FExhaust Fans:

The following procedure shall be followed for the installation of Exhaust Fans:
A) Materials shall be submitted for Consultant approval before proceeding with
installation.
B) Visually inspect the exterior casing of the Exhaust Fans for any damages
during transporting and transferring to site.
C) Exhaust Fans will be transported to site by truck and shall be loaded and unloaded
manually or by means of a crane or fork lift.
D) Equipment Tag No. is provided in the Exhaust Fans as per approved equipment
submittals and shop drawings. Ensure the Exhaust Fan number location shall be
same as indicated.
E) Exhaust Fans shall be installed using approved materials for Hangers & Supports
applicable to Battery Rooms.
F) Provide canvass flexible connections between the ducts & exhaust fans to
minimized vibrations.
G) Metal ducts will be grounded and will be provided with jumpers at flexible
connections.
H) All wiring and termination works will be as per approved drawings/ wiring diagram
and should be carried out by skilled electrician/ technician.
I) Provide protective covering for the newly installed Exhaust Fans at all times until
start-up to avoid external damage.
J) All installation activities will be in accordance with manufacturer recommendations.
7- GElectric duct heaters

The following procedure shall be followed for the installation of Electric duct heaters:
A) Materials shall be submitted for Consultant approval before proceeding with
installation.
B) Visually inspect the exterior casing, Elements & control panel of the heater for
anydamages during transporting and transferring to site.

C) Electric duct heater will be transported to site by truck and shall be loaded and
unloaded manually at the location of installation
D) Equipment Tag No. is provided in the electric duct heater as per approved
equipment submittals and shop drawings. Ensure the Heater number location shall
be same as indicated.
E) Electric duct heaters shall be installed using approved materials for Hangers &
Supports and location as per approved HVAC shop drawings.
PROJECT TITLE
HAWIYAH GAS PLANT (HGP) EXPANSION PROJECT SNAMPROGETTI
SAUDI ARABIA CO. LTD.

SUBCONTRACT NO. :1210649 JOB H02755 UNIT 00


CUSTOMER:SAUDI ARAMCO OIL COMPANY Doc. no. H99-ZA-E-0004258
PLANT LOCATION:HAWIYAH – SAUDI ARABIA Sh13of 16 Rev. A

F) Metal ducts will be grounded and will be provided with jumpers at flexible
connections.
G) All wiring and termination works will be as per approved drawings/ wiring diagram
and should be carried out by skilled electrician/ technician.
H) Provide protective covering for the newly installed Heaters at all times until start-up
to avoid external damage.
All installation activities will be in accordance with manufacturer recommendations

7- HDX coil split air precision units:

The following procedure shall be followed for the installation of A/C precision units:
A) Materials shall be submitted for Consultant approval before proceeding with
installation.
B) Visually inspect the exterior casing for any damages during transporting and
transferring to site.

C) Blower coil & Condensing units will be transported to site by truck and shall be
loaded and unloaded manually or by crane at the location of installation
D) Equipment Tag No. is provided in the precision units is as per approved equipment
submittals and shop drawings. Ensure the A/C number location shall be same as
indicated
E) Electric duct heaters shall be installed using approved materials for Hangers &
Supports and location as per approved HVAC shop drawings.
F) Metal ducts will be grounded and will be provided with jumpers at flexible
connections.
G) All wiring and termination works will be as per approved drawings/ wiring diagram
and should be carried out by skilled electrician/ technician.
H) Provide protective covering for the newly installed Heaters at all times until start-up
to avoid external damage.
All installation activities will be in accordance with manufacturer recommendations
7- IDDC Panels:

The following procedure shall be followed for the installation of DDC Panel:
A) Materials shall be submitted for Consultant approval before proceeding with
installation.
B) Visually inspect the exterior casing of the DDC Panel for any damages
during transporting and transferring to site.
C) Cut all banding (if applicable) loose from skid but do not remove the skids until the
Panel is shifted to the installation area.
D) DDC Panel will be transported to site by truck and shall be loaded and unloaded
manually or by means of a crane or fork lift.
PROJECT TITLE
HAWIYAH GAS PLANT (HGP) EXPANSION PROJECT SNAMPROGETTI
SAUDI ARABIA CO. LTD.

SUBCONTRACT NO. :1210649 JOB H02755 UNIT 00


CUSTOMER:SAUDI ARAMCO OIL COMPANY Doc. no. H99-ZA-E-0004258
PLANT LOCATION:HAWIYAH – SAUDI ARABIA Sh14of 16 Rev. A

E) DDC Panel will be lowered to skid or roller inside the Mechanical Room and then
manually shifted to its concrete pads.
F) Equipment Tag No. is provided in the DDC Panel as per approved equipment
submittals and shop drawings. Ensure the Panel number location shall be same as
indicated.
G) Ensure the base is free from corrosion and factory used touch-up paint shall be
applied if necessary.
H) Secure the Panel by providing angular stopper on all four corners or by fixing the
DDC Panel directly to the concrete base by means of drop in anchors.
I) All wiring and termination works will be as per approved drawings/ wiring diagram
and should be carried out by skilled electrician/ technician.
J) Provide protective covering for the newly installed DDC Panel at all times until start-
up to avoid external damage.
K) All installation activities will be in accordance with manufacturer recommendations.
8- HVAC QUALITY CONTROL
A) DX Type Air Handling Unit (AHU) and ACCU Installation shall be inspected and
approved in accordance to Saudi Aramco Inspection Checklist
B) Chemical Filter Unit Installation shall be inspected in accordance to Saudi Aramco
Inspection Checklist

9-LIST OF EQUIPMENT, MATERIALS AND TOOLS TO BE USED


 Fork Lift or Crane with capacity & arrangement in line with the Manufacturer's
recommendations, pallet mover and as required at site.
 Hydraulic Trolley
 Hydraulic Jack
 Chain Block
 Portable hand tools.
 Spirit Level/Bar level
 Scaffolding with platform

10- SAFETY PRECAUTION


a. Confined Space precautions.

b. Hazardous Gas / Toxic Exposure Warning.

c. Equipment’shandling precautions.

d. Working at height precautions.


PROJECT TITLE
HAWIYAH GAS PLANT (HGP) EXPANSION PROJECT SNAMPROGETTI
SAUDI ARABIA CO. LTD.

SUBCONTRACT NO. :1210649 JOB H02755 UNIT 00


CUSTOMER:SAUDI ARAMCO OIL COMPANY Doc. no. H99-ZA-E-0004258
PLANT LOCATION:HAWIYAH – SAUDI ARABIA Sh15of 16 Rev. A

11- ATTACHMENT
ITP’S
12- INSPECTION
a. All stages of work shall be inspected in accordance with the approved project Inspection
and Test Plan (ITP).

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