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Design Calculation Padeyes For Tool Container Rev: 0: Pt. Bukaka Teknik Utama Engineering Department
Design Calculation Padeyes For Tool Container Rev: 0: Pt. Bukaka Teknik Utama Engineering Department
1. DATA
1. Load
‐ Tare Weight DL = 1.500 Ton
‐ Live Load LL = 3.000 Ton
‐ Safety Factor SF = 2.5
‐ Total Load Structure = 9.750 Ton
‐ Padeyes Quantity n = 4 EA
‐ Load Per Padeye P = 4.5 Ton BS EN 12079‐1:2006 Section 5.2.2.2 : (3 x R.g)/(n‐1)
‐ Side Load (10%) Ph = 0.450 Ton
2. Shackle
‐ Use Shackle = 4 3/4 Ton → OK
‐ Pin Shackle = 22.40 mm 2.24 cm
‐ Gap Shackle = 31.80 mm 3.18 cm
3. Material of Padeyes
‐ ASTM A‐36 (Fy) 2531 Kg/cm²
4. Pin Hole Gap
SWL > 200 Ton Max 5 mm
SWL < 200 Ton Max 3 mm
2. PADEYES DIMENSIONS
CL R T 1. Pin Hole
‐ Maximum Radius (ro)
r Pin Hole = 24 mm = 2.40 cm
ro = 12 mm = 1.20 cm
r0
L 2. Main Plate
‐ Min Thickness = 9 mm
‐ Use Thickness (T) = 25 mm = 2.50 cm
t t
‐ Radius (R) = 45 mm = 4.50 cm
l
3. Cheek Plate
‐ Min Thickness = 5 mm
‐ Thickness (t) = 0 mm = 0.00 cm
Connection Between Shackle and Padeyes ‐ Radius (r) = 28 mm = 2.80 cm
‐ Hole OK → Lag 1.60 mm
‐ Thickness OK → Lag 6.80 mm ‐ High (I) = 68 mm = 6.80 cm
‐ Radius OK → Lag 38.5 mm ‐ Length (L) = 112 mm = 11.2 cm
2. Shear Stress
As = 2 * ( T ( R‐ro ) + 2 t ( r ‐ ro ) ) → Double Shear Area
= 1650 mm² = 16.5 cm²
P
fS = = 272.7 Kg/cm²
AS
FS = 0.4 Fy = 1012.4 Kg/cm²
fS < FS OK
3. Axial Stress
AT = ( l + R ‐ 2 ro ) * T + 2 * ( 2 r ‐ 2 ro ) * t
= 3325 mm² = 33.25 cm²
P
fT = = 135.3 Kg/cm²
AT
FT = 0.6 Fy = 1518.6 Kg/cm²
fT < FS OK
4. Bending Stress
‐ Out of Plane
M = Ph * I
= 3060 Kgcm
Inertia = (2*ts*Ls3+L*ts)/12
= 399381.6 mm⁴
= 39.94 cm⁴
Y = Ls/2
= 27.50 mm
= 2.75 cm
S = Inertia/Y
= 14.52 cm³
M
fB =
S
= 210.70 Kg/cm²
FB = 0.66 Fy
= 1670.46 Kg/cm² → OK
5. Hertz Pressure
fHRZ = 0.591*( P E / KD ) 1/2
D1 * D2 D1 =
→ KD =
D1 ‐ D2 D2 = Hole
= 336.0 mm P = Pin
= 33.6 cm E = Load per unit length
Contact length between pin and plate 2.1 E6 kg/cm2
= T+2t
= 25.0 mm = 2.5 cm
4. WELDING
1. Welding on Cheek Plate to Main Plate
‐ Use Electrode E 70 ‐ XX ( 70 Ksi )
Fy = 2531 kg/cm2 (Based on AWS D1.1)
Fv = 0.4 Fy
= 1012.4 kg/cm2
‐ Load per Cheek Plate
P . t
Pc =
T + 2.t
0
=
25
= 0.00 Kg
Lw = 1/2 * 2 * 3.14 * r + 2 l
= 311.92 mm
= 31.192 cm
0.707 * Lw * Tw * Fv ≥ Pc
Tw = 0.0000 cm
Takes minimum Tw = 20 mm
2. Welding Between Padeyes
Welding Type : Fillet Weld 20 mm
‐ Welding Thickness (Tw) = 0.9 cm 5.5
‐ Welding Length (Lw) = 48 cm 1 (cm)
‐ Welding Area (Aw) = 22 cm² 11
‐ Welding Section Moduli (Ww) = 177 cm³
Allowable Welding Stress :
‐ Mat'l Grade A‐36 (Fv) = 1012.4 kg/cm2
Internal Force :
‐ Shear Force (V) = 4500 Kg
‐ Bending Moment (M) = P x 0.5 x Lt
= 35100 Kg.cm
Stresses on Welding :
‐ Shear stress (fv) = V / Aw
= 202.70 kg/cm2
‐ Bending stress (fb) = M / Ww
= 198.68 kg/cm2
‐ Resultant stress (fR) = (fv^2 + fb^2)^0.5
= 283.84 kg/cm2
‐ Check stress : fR < Fv → OK