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Client : Contractor :

Non-Process Buildings Package of


Abu Dhabi Oil Ruwais Refinery Expansion Project
Refining Company Ed. Züblin AG
(RRE-EPC-6)
Project Management Consultant: CLEAN AGENT CALCULATION Rev. A
FOR MAIN WORKSHOP BUILDING
COMPANY Doc. No. 5578-E6-VR-FF-01002
Zublin Document No: VR-F-265-02-0A 28 March 2011

RUWAIS REFINERY EXPANSION PROJECT


PROJECT NO. 5578
EPC PACKAGE – 6
(NON PROCESS BUILDING)

Clean agent calculation


Main workshop building

COMPANY : ABU DHABI OIL REFINING COMPANY (TAKREER)

CONSULTANT : ENGINEERING CONSULATNTS GROUP

CONTRACTOR : Ed.ZUBLIN AG

ENG. SUB-CONTRACTOR : DERBY DESIGN CONSULTING ENGINEERS

5578-E6-VR-FF-01002_RA Clean agent calculation Derby Design Page 1 of 6


Client : Contractor :
Non-Process Buildings Package of
Abu Dhabi Oil Ruwais Refinery Expansion Project
Refining Company Ed. Züblin AG
(RRE-EPC-6)
Project Management Consultant: CLEAN AGENT CALCULATION Rev. A
FOR MAIN WORKSHOP BUILDING
COMPANY Doc. No. 5578-E6-VR-FF-01002
Zublin Document No: VR-F-265-02-0A 28 March 2011

This page is a record of all revisions of this document. All previous issues are hereby
superseded and are to be destroyed.

REASON APPROVED
REV DATE BY CHKD REVD
FOR ISSUE PEM PMC COMPANY

A 28 MAR 11 Issue for Review ST SS GS SAK


SIGNED (Initials)

NOTES:

(a) By a vertical line in the right-hand margin against the revised text.
(b) By a triangle symbol for graphics, the revision number being denoted within
the symbol.
Revision symbols are positioned adjacent to the revision.
(c) CHKD = Checked by, REVD = Reviewed by, PEM = Project Engineering
Manager, PMC = Project Management Consultant

5578-E6-VR-FF-01002_RA Clean agent calculation Derby Design Page 2 of 6


Client : Contractor :
Non-Process Buildings Package of
Abu Dhabi Oil Ruwais Refinery Expansion Project
Refining Company Ed. Züblin AG
(RRE-EPC-6)
Project Management Consultant: CLEAN AGENT CALCULATION Rev. A
FOR MAIN WORKSHOP BUILDING
COMPANY Doc. No. 5578-E6-VR-FF-01002
Zublin Document No: VR-F-265-02-0A 28 March 2011

PARAGRAPHS REVISED THIS ISSUE

Para. No. Para. No. Para. No. Para. No.

NOTES:

5578-E6-VR-FF-01002_RA Clean agent calculation Derby Design Page 3 of 6


Client : Contractor :
Non-Process Buildings Package of
Abu Dhabi Oil Ruwais Refinery Expansion Project
Refining Company Ed. Züblin AG
(RRE-EPC-6)
Project Management Consultant: CLEAN AGENT CALCULATION Rev. A
FOR MAIN WORKSHOP BUILDING
COMPANY Doc. No. 5578-E6-VR-FF-01002
Zublin Document No: VR-F-265-02-0A 28 March 2011

TABLE OF CONTENTS

1  Scope of Work ........................................................................................................................ 5  


2  Standards and Codes ............................................................................................................. 5  
3  Units of Measurement ............................................................................................................ 5  
4  Software.................................................................................................................................. 5 
5  Analysis and Design............................................................................................................... 5  
6  Conclusion ............................................................................................................................. 5 
Appendix A ......................................................................................................................................... 6 

5578-E6-VR-FF-01002_RA Clean agent calculation Derby Design Page 4 of 6


Client : Contractor :
Non-Process Buildings Package of
Abu Dhabi Oil Ruwais Refinery Expansion Project
Refining Company Ed. Züblin AG
(RRE-EPC-6)
Project Management Consultant: CLEAN AGENT CALCULATION Rev. A
FOR MAIN WORKSHOP BUILDING
COMPANY Doc. No. 5578-E6-VR-FF-01002
Zublin Document No: VR-F-265-02-0A 28 March 2011

1 Scope of Work

The intention of this document is to provide clean agent system calculations for the
EPC-6 contract buildings. This document covers particularly the clean agent system
calculations for the main workshop as per fire fighting design basis and related DGS
documents for the EPC-6 contract

2 Standards and Codes

The clean agent system design shall be based on the following documents and
standards:

Fire protection design philosophy 5578-AMD-MU-200 and DGS-MU-200

Fire protection clean agent systems DGS-MU-201

NFPA-2001

3 Units of Measurement

Units of measurement are in meters, litres and cubic. Meters.

4 Software

Pro-Inert Flow calculation software, Fike corporation- UL-Listed.

5 Analysis and Design

The clean agent system design is based on the total flooding fixed fire extinguishing
system utilizing “Inergen” Clean agent for the following protected areas of the main
workshop building

a. UPS room.

The number of cylinders and the nozzles are calculated based on the minimum
design concentration of 37.5%.

6 Conclusion

The clean agent system calculations have been prepared for every room individually
as per the above description. The calculations results are attached in appendix A.

5578-E6-VR-FF-01002_RA Clean agent calculation Derby Design Page 5 of 6


Client : Contractor :
Non-Process Buildings Package of
Abu Dhabi Oil Ruwais Refinery Expansion Project
Refining Company Ed. Züblin AG
(RRE-EPC-6)
Project Management Consultant: CLEAN AGENT CALCULATION Rev. A
FOR MAIN WORKSHOP BUILDING
COMPANY Doc. No. 5578-E6-VR-FF-01002
Zublin Document No: VR-F-265-02-0A 28 March 2011

Appendix A

Clean agent system calculation for Main workshop building

5578-E6-VR-FF-01002_RA Clean agent calculation Derby Design Page 6 of 6


Pro-Inert Flow Calculation Software Fike Corporation

Pro-Inert Flow Calculation Software Version 1.2.0.0


Copyright © 2007 Fike Corporation
UL Ex4623, FM 3025843
Licensed to SARAVANAN, Dhabia Traiding Establishment
Results Printed on 3/24/2011

PROJECT INFORMATION
Project Name: RUWAIS REFINERY EXP.(PACK-6,PROJ # 5578) NON PROCESS BLDG
Project Designer: JANARDHANAN
Project Location: ABU DHABI
Project Account: 66-11
Project Description: UPS ROOM @ GROUND FLOOR (MAIN WORKSHOP)
Project Filename: E:\jana\(66-11) RUWAIS REFINERY EXP.(PACK-6,PROJ # 5578) NON
PROCESS BLDG. (FALCON)\DESIGN-01\REV-00\Main Workshop\UPS
ROOM.pro

CUSTOMER INFORMATION
Company Name: M/S NAFFCO
Company Address: ABU DHABI
P.O.BOX:4192
Company Phone: 02-6904555
Company Fax: 02-6904777
Contact Information: M.SASI KUMAR

Page 1 of 6
Pro-Inert Flow Calculation Software Fike Corporation

System Acceptance Report

Pipe Network 1 - UL and FM Approved

Nozzle Performance
Nozzle Number Orifice Diameter Agent Requested Agent Predicted Nozzle Pressure
0101 0.5625 mm 37.79 m³ 48.62 m³ 583.00 kPa
Agent Concentration
Minimum Conc Design Conc Min Predicted Conc Max Predicted Conc
38.00% 38.00% 45.94% 45.94%
Venting Requirements
Enclosure Wall Strength Vent Flow Coefficient Vent Safety Factor Vent Area Required
5.00 kPA 0.60 2.00 239 in² (1.7 ft²)
Agent Discharge Time
36.9 seconds to reach 95% of Design Concentration

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Pro-Inert Flow Calculation Software Fike Corporation

System Bill of Materials

Nozzle Parts List


Nozzle Number Nozzle Part Number
0101 IG71-074-05625

Cylinder Parts List


Cylinder Quantity Cylinder Part Number
3 IG71-090

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Pro-Inert Flow Calculation Software Fike Corporation

System Design Information

Enclosure Dimensions Temperature


Length 6m Minimum Temp 20°C
Width 3.5 m Maximum Temp 20°C
Height 3.75 m Altitude 0m
Enclosure Volume Agent Requirements
Base Volume 78.75 m³ Design Conc 38%
Added Volume 0 m³ Minimum Conc 38%
Removed Volume 0 m³ Maximum Conc 38.0%
Protected Volume 78.75 m³ Agent Required 37.79 m³

Nozzle Number Enclosure Requested Agent


101 ROOM VOID 37.79 m³

Manifold Description Custom Defined Custom Defined


Cylinder Description IG71-090 80 L (200 bar)
Cylinder Spacing 0.267 m
Row Spacing 0.267 m
Length to Manifold Run 0.3048 m
Length to Manifold Exit 0.3048 m
Total Number of Cylinders 3
Total Amount of Agent 48.62 m³
Row Number Cylinder Quantity Row Pipe Diameter Exit Row
1 3 25 mm SCH 40

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Pro-Inert Flow Calculation Software Fike Corporation

Flow Calculation Input Data


Start End Length Elevation Diameter Schedule 90° Thru Side Union Equ Len Cylinder Agent Orifice

1 2 1.8100 m 1.8100 m 25 mm SCH 80 T 0 0 0 0 0.0000 m 1

2 3 0.5718 m 0.3048 m 25 mm SCH 80 T 1 0 0 0 0.0000 m 1

3 4 0.2670 m 0.0000 m 25 mm SCH 80 T 0 1 0 0 0.0000 m 2

4 5 0.3048 m 0.0000 m 25 mm SCH 80 T 0 1 0 0 0.0000 m 3

5 6 0.6000 m 0.2000 m 25 mm SCH 80 T 1 0 0 0 0.4000 m 0

6 101 4.8000 m 1.2400 m 25 mm SCH 40 T 3 0 0 1 0.0000 m 0 37.79 m³ 0.5625

Flow Calculation Output Data


Start End Pipe Type Equ Len Start Press End Press Agent Disch Orifice Arrival Time End Time

1 2 25mm-SCH 80 5.9383 2900.00 645.00

2 3 25mm-SCH 80 4.2685 645.00 645.00

3 4 25mm-SCH 80 2.4710 645.00 645.00

4 5 25mm-SCH 80 2.5950 645.00 637.00

5 6 25mm-SCH 80 5.6733 637.00 622.00

6 101 25mm-SCH 40 24.0526 622.00 583.00 48.62 0.5625 0.64 68.18

Flow Calculation Messages


ProInert Flow Calculation Version 1.2.0.0

Final calculation with selected nozzle codes. Convergance of the iteration of nozzle flow rate and pressure is 2.5%

Calculation based on fixed nozzle codes and pipe sizes.

Time to discharge 95% of minimum design concentration in Enclosure 1 is 36.9 seconds

Calculation performed on Thursday, Mar 24 2011 18:08:22

System calculated within limits of Fikes UL listing and FM approval.

Venting Report

Enclosure 1 with 5 lbs/sq ft enclosure strength requires minimum of 239 square inches vent area or 1.66 square feet.

Flow coefficient for vent must be at least 0.6. A safety factor of 2 was used in the vent calculation.

Based on flow rate of 2554 SCFM

Page 5 of 6
Pro-Inert Flow Calculation Software Fike Corporation

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