CONTRACT Nº UNIT Nº

STAR C-01 000

CONTRACTOR DOC No.
2248-000-A-EE-0230028-505 SH/OF
STAR RAFİNERİ, A.Ş. STAR DOCUMENT No.
AEGEAN REFINERY PROJECT (ARP) 000-A-EE-0230028-505 1/8
SUBCONTRACTOR
DOCUMENT No.
000-A-EE-0230028-505

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Method Statement for Grout Pouring

0 14.04.2016 Issued for Approval S.SERBEST A.CORDUK O.YAZAR

RISSUE DATE REASON FOR ISSUE PREPARED BY CHECKED BY APPROVED BY

E
V

All rights reserved. Contains confidential information proprietary to Yenigün&Dere not to be used,
reproduced, or disclosed outside Yenigün&Dere without prior written permission.
 STAR RAFİNERİ, A.S. CONTRACT Nº
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Contents

1. Purpose ................................................................................................................................ 3

2. Scope.................................................................................................................................... 3

3. References ........................................................................................................................... 3

4. Equipment............................................................................................................................. 3

5. Manpower ............................................................................................................................. 4

6. Materials ............................................................................................................................... 4

7. Execution Of Work ................................................................................................................ 5

7.1. Surface Preparation .............................................................................................................. 5

7.2. Formwork .............................................................................................................................. 6

7.3. Grouting ................................................................................................................................ 6

8. General HSE Regulations ..................................................................................................... 7

 STAR RAFİNERİ, A.S. CONTRACT Nº
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1. Purpose

This document describes grout pouring activities after concreting that shall be carried out as part
of civil works of the STAR Project.

2. Scope

The work scope shall consist of grout pouring activities on the pedestals, equipment foundation
etc.

Grouting activities are performed according to procedure written below.

3. References

 Contract : 2248 – 2505

 Related drawings & specifications: STGPS-R1R2 Rev8; 000-Q-EB-0031001.
 Manufacturer Instructions

4. EQUIPMENT

 Hand tools (trowel, hammer etc.)

 Brush
 Electrical mixer
 Drilling machine
 Grinder
 Air compressor
 Jigsaw,
 Scaffolding materials,
 STAR RAFİNERİ, A.S. CONTRACT Nº
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 Generator,

Equipment shall be visually checked only after valid certificate submittal prior entrance the Site.
Daily Check in accordance with dedicated check list shall be ensured by Supervisors.

5. MANPOWER

All personnel shall be inducted and trained before and during work progress.

 Site Engineer  Surveyor

 Foreman  QC Engineer/ Inspector
 HSE personnel  Formwork Workers with Helpers

During execution the above listed equipment of manpower shall actually be shared with different
locations and different durations as well and values may be subject to changes depending on the
requirements of the project. Specific certificate required for specific role and Occupational
Competency Certificate shall be provided for other workers who have not proper certificate/ HSE
education (Legal Compliance). Support anchorage application will be performed by a dedicated
personnel who trained by the manufacturer of the anchorage system. However, if the above-listed
equipment or manpower proves not sufficient for the timely completion of the facilities and project;
additional shall be provided to complete the works on time and in line with rules, regulations and
specifications.

6. MATERIALS

 Water,
 Formwork material,
 Steel tie wire, steel nails,
 Concrete spacer (concrete / plastic spacers),
 Mould oil,
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All required material data sheets, laboratory reports and mill certificates shall be submitted to
Contractor for approval before work commence. MSDS (material safety data sheet) shall be
provided.

7. Execution Of Work

7.1. Surface Preparation

 Concrete shall be at least 7 days old before chipping.

 The surfaces to be grouted will be chipped until required elevation.

 After chipping, adequate shim plates shall be placed by responsible Subcontractors for
leveling steel structures / equipment, prior to grouting. Grout shall be properly filled the
space between chipped concrete surfaces and base plates of steel structure/equipment
erected by responsible Subcontractors.
 Concrete surfaces shall be cleaned from any loose particles, dusts and any other contaminants
before grouting.
 The concrete surfaces should be pre-soaked with clean water for 2 - 6 hours.
 All free water shall be removed from concrete, pockets before pouring grout.
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7.2. Formwork

 Formwork shall be constructed in accordance with Technical Specification (STGPS‐R1R2 Rev 8)

and drawings.
 Formwork may be made from timber, plywood (18mm) or metal.
 Formwork should be clean and kept in good conditions.
 Chamfers will be provided on all exposed corners.

 Necessary precautions shall be taken on formworks to prevent grout leakage.

 The contact surface of all forms shall be dressed with approved mould oil.

7.3. Grouting

 Non-shrink grouts approved by the Contractor shall be used (SikaGrout 212 or similar).
 Grout shall be mixed adjacent to the area being grouted. Sufficient manpower, materials and
equipment shall be available for rapid and continuous mixing and placing.
 Mixing ratio of grout powder and clean water will be according to manufacturer’s instructions.
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 Mixing shall be done with suitable mixing equipment (electric mixer) for a min 3 minutes. Mixing
will be continued until a homogenous flowing grout is achieved and until ensuring no unmixed grout
remains.
 Application thickness shall comply with manufacturer indications. If required, appropriate gravel
can be added for thicker applications according to manufaturer’s recommendation.
Please also refer approved Material Technical Data Sheets for proper mixing and application of
grout.
 Grout shall be poured immediately and continuously after mixing as quickly as possible completely
filling the prepared places between concrete surfaces and base plates.
 Grout will be protected/cured by suitable measures such as watering, covering with wet hessian
etc. against rapid water evaporation.

8. GENERAL HSE REGULATIONS

 Material to be stored in a closed area, to be well ventilated to prevent fire.

 Adequate signs to be put on the storage area.
 Material to be stored according to its specification.
 Material to be used and stored by trained and competent personnel.
 STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
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STAR DOCUMENT No.
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Pouring SUBCONTRACTOR DOCUMENT No.
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 Work clothes, disposable coveralls, gloves, glasses, face shields, and dust mask must be used
during the application.
 Avoid from material to contact with skin and eyes and from inhalation.
 In case of contacting wash your skin with water and go to doctor immediately.
 Fire extinguisher to be available in the working and storage areas.
 MSDS Training to be given by Construction Supervisor to all workforce related with job and HSE
Supervisors will assist this training.
 Work permit to be taken before work commence.
 Prior to commence of work man & machine interference to be evaluated by both responsible
supervisors